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General Installation Manual 

© Mar 2009, Sanyo Electric Co., Ltd.  All Rights Reserved   3/23/09 

 

 

1

General Installation Manual for SANYO 
HIT

®

 Photovoltaic Modules.  Please read 

this manual completely before 
installation or use of SANYO modules.  
This manual applies to the following 
125mm HIT Power products:   

HIT Power 215N  (HIP-215NKHA5) 
HIT Power 210N  (HIP-210NKHA5) 
HIT Power 205N  (HIP-205NKHA5) 
HIT Power 200N  (HIP-200NKHA5) 

 

 

 
INTRODUCTION 

 

Thank you for choosing SANYO HIT 
photovoltaic (PV) modules. With proper 
operation and maintenance, SANYO HIT 
PV modules will provide you with clean, 
renewable solar electricity for many years. 
This manual contains important installation, 
maintenance and safety information. The 
word “module” as used in this manual refers 
to one or more PV modules.  Retain this 
manual for future reference.  

 
Disclaimer of Liability

 

SANYO does not assume responsibility and 
expressly disclaims liability for loss, 
damage, or expense arising out of, or in 
any way connected with installation, 
operation, use, or maintenance by using 
this manual.   
SANYO assumes no responsibility for any 
infringement of patents or other rights of 
third parties, which may result from use of 
modules.  
No license is granted by implication or 
under any patent or patent rights. The 
information in this manual is believed to be 
reliable, but does not constitute an 
expressed and/or implied warranty.  
SANYO reserves the right to make changes 
to the product, specifications, data sheets 
and this manual without prior notice. 

 
General Information

  

The installation of solar modules requires a 
great degree of skill and should only be 
performed by qualified licensed 
professionals, including, without limitation, 
licensed contractors and electricians.  
 

  

WARNING 

 

All instructions should be read and 
understood before attempting to 
install, wire, operate, and maintain a 
photovoltaic module. Contact with 
electrically active parts of the 
module such as terminals can result 
in burns, sparks, and lethal shock 
whether the module is connected or 
disconnected. 

 

The installer assumes the risk of all 
injury that might occur during 
installation, including, without 
limitation, the risk of electric shock. 

 

PV modules generate DC(direct 
current) electrical energy when 
exposed to sunlight or other light 
sources. Even a single module 
produces enough voltage and 
current, to cause shocks and burns 
if safety precautions are not 
followed. 

 

The shock hazard increases as 
modules are connected in parallel, 
producing higher current, and as 
modules are connected in series, 
producing higher voltages. 

 

To avoid the hazard of electric 
sparks,

 

shock, fire, burns, damage 

and injury: 

 

Cover the entire front surface of 
the PV modules with a dense, 
opaque material such as a 
cardboard box, during installation 
and handling of the modules. 

 

Work only in dry conditions, with 
dry modules and dry tools. 

 

Do not stand or step on a module. 

 

Do not puncture, cut, scratch 
ordamage the back sheet of a 
module. Back sheet damage will 
void a module’s Limited Warranty 
and may cause fire. 

Never use 

modules with a damaged back 
sheet. 

 

Do not allow children and 
unauthorized persons near the 
installation or storage site of 
modules. 

 

Completely ground all modules. 

 

Do not disassemble a module, 
attempt any repair, open the 
junction box cover, nor remove 
any part installed by the Sanyo. 
There are no user serviceable 
parts within the module or 
junction box. 

 

Unauthorized persons - except the 
qualified licensed professional - 
should not do wiring.  

 

Wear suitable clothing, guards, 
and gloves to prevent you from 
direct contact with 30 VDC or 
greater. 

 

Wear non-slip gloves and carry a 
module by its frame with two or 
more people. 

 

Do not carry a module by its wires 
or junction box. 

 

Do not drop anything on the 
surfaces of a module. 

 

Ensure all system components 
are compatible, and they do not 

subject the module to mechanical 
or electrical hazards. 

 

Sparks may occur; do not install 

the module where flammable 
gases or vapors are present. 

 

Never rest or leave a module 
unsupported or unsecured. 

 

Do not drop a module. 

 

Do not use or install broken 
modules. 

 

Do not artificially concentrate 
sunlght on a module. 

 

Do not touch the junction box 
terminals. 

 

Do not change the wiring of 
bypass diodes. 

 

  

CAUTIONS 

 

Use a module for its intended 
purpose only. 

 

Do not treat the back sheet, frame, 
or front surface with paint or 
adhesives, to avoid reducing its’ 
functionality, damage, and causing 
inoperable conditions, and other 
unknown troubles. 

 
GENERAL SAFETY

  

Follow all permission, installation and 
inspection requirements.  

 

Before installing modules, contact the 
appropriate authorities to determine 
permissions, installation and inspection 
requirements, which should be 
followed.  

  Electrically ground modules for all 

systems of any voltage. If not 
otherwise specified, it is recommended 
that requirements of the latest National 
Electrical Code (USA) or Canadian 
Electric Code (Canada) or other 
national or international electrical 
standards be followed. Refer to “Earth 
Ground Wiring” section for more 
information. 

  Be sure that the construction or 

structure (roof, façade, etc.) where the 
modules are being installed has 
enough strength.  

 

For modules mounted on roofs, special 
construction or structures may be 
required to help provide proper 
installation support.   

  Both roof construction and module 

installation design have an effect on 
the fire resistance of a building. 
Improper installation may contribute to 
fire hazards.  Additional devices such 
as ground fault, fuses, and disconnects 
may be required.  

  Do not use modules of different 

specifications in the same system.  

Summary of Contents for HIT Power 215N

Page 1: ...with a dense opaque material such as a cardboard box during installation and handling of the modules Work only in dry conditions with dry modules and dry tools Do not stand or step on a module Do not puncture cut scratch ordamage the back sheet of a module Back sheet damage will void a module s Limited Warranty and may cause fire Never use modules with a damaged back sheet Do not allow children an...

Page 2: ...e frame If other mounting means are employed this may effect the temperature of the panel SANYO recommends the installation method and mounting profile shown in Figure 1 A module should be attached on a mount or support structure rail by metal clamps The metal clamp must fulfill the following specifications Size not less than 1 5 38 mm width Thickness not less than 0 12 3 mm Material aluminum allo...

Page 3: ...upon screw threads two or more screws or two full threads of a single screw must engage the metal All the washers illustrated in Figures 3 2 and 3 3 are required as part of the grounding connection Great care should be exercised to ensure that corrosion caused by the grounding means be avoided Corrosion can increase the resistance of the grounding connection on the module or can even cause the gro...

Page 4: ...llow the applicable codes for outdoor installation of wires in conduits Verify that all fittings are properly installed to protect wires against damage and prevent moisture intrusion DIODES Bypass Diodes When modules in series strings are partially shaded it may cause reverse voltage across cells or modules because the current from other cells in the same series is forced to flow through the shade...

Page 5: ...ted between the cup washer and module frame and the flat washer diameter must be greater than the cup washer diameter If using a brass cup washer a flat washer must be inserted between the cup washer and module frame and the flat washer diameter must be greater than the cup washer diameter Cup washer Terminal cup Stainless steel or brass Star washer Stainless steel Flat washer Stainless steel Flat...

Page 6: ...aximum System Voltage Voc 600 600 600 600 Factory Installed Bypass Diodes 3 3 3 3 Mechanical Specifications Length mm inches Width mm inches Frame Depth mm inches Weight kg pounds Electrical Specifications 16 35 3 1580 62 2 798 31 4 46 1 8 SPECIFICATIONS Section A A Figure 2 Dimensions Dimensions All HIT Power N Models HIP xxxNKHA5 Label Note A module should be installed on a mounting structure ra...

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