Sankyo CSS Series Assembling Manual Download

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Assembling manual

carport

CSS-series

Thank you very much for choosing our company's products.

Please be sure to thoroughly read these instructions for assembly in order to properly and

smoothly assemble or attach this product.
Construction shall be implemented by professionals. Problems may occur if the product is

installed by someone without the proper knowledge.

Please be sure to return the instruction manual in its original package to the owner after

explaining product operation procedures,maintenance and inspection methods.

side frame

roof panel

round gutter

beam

rafter

post

gutter

Name of part

Notice

HZ1750C-E

rear frame

roof retainer

support rafter

Summary of Contents for CSS Series

Page 1: ...ruction shall be implemented by professionals Problems may occur if the product is installed by someone without the proper knowledge Please be sure to return the instruction manual in its original pac...

Page 2: ...p the roof The precautions provided herein contain important information to ensure product performance function strength and safety Please be sure to follow them during construction Follow the instruc...

Page 3: ...the owner Electric drill Drill Ratchet wrench Adjustable end wrench Electric screwdriver Measure Level Plumb bob Cutter Pillar Plastic hammer Foundation materials Cement Aggregate etc Sealant Caulk gu...

Page 4: ...e In case of H25 add 200mm to A C dimension for H27 add 400mm Standard type W19 W31 2426 A 2469 2531 2426 2469 2312 B 2356 2418 2312 2356 2288 C 2332 2394 2288 2332 246 D 289 351 246 289 2410 A 2453 2...

Page 5: ...1308 5 3250 833 5 2100 2100 768 5 1600 1600 1600 533 5 468 5 H1 2527 2727 1243 5 W 5802 H1 2566 2766 H1 2583 2783 H1 2594 2794 W 5802 W 5802 W 5052 W 5052 H1 2636 2836 630 724 591 710 563 763 668 668...

Page 6: ...ates H23 size In case of H25 add 200mm to A C dimension Deluxe type G L G L G L G L G L G L W 5075 2850 1147 1078 673 1900 1900 602 1350 1350 1350 547 478 1322 3250 847 2100 2100 778 1600 1600 1600 54...

Page 7: ...uxe D 3089 post center 5811 Standard D 6050 Deluxe D 6089 post center 7759 beam joint part 1970 Standard D 7998 Deluxe D 8037 Standard D 5332 Deluxe D 5371 54size Depth dimension D Length dimension W1...

Page 8: ...r Dimension of projection which prevents floating at 4 rounds is more than 50mm 50mm Distance B from outside edge of base to around concrete floor is more than dimension specifications In case of base...

Page 9: ...plain washer 10 spring washer 10 hexagon bolt hexagon bolt hexagon nut plain washer 10 spring washer 10 beam cap C beam cap A beam cap B beam beam beam joint sleeve beam joint plate beam joint cover...

Page 10: ...r L 1895 panel holder L 2174 panel holder L 2869 panel holder gutter for deluxe rear frame for deluxe panel holder panel holder panel holder panel holder L 2174 panel holder L 2869 panel holder gutter...

Page 11: ...SHT W58B4 2 CSSHT W51A4 3 CSSHT W58B4 3 CSSHT W51A4 4 CSSHT W58B4 4 CSSHT W51A6 2 CSSHT W58B6 2 CSSHT W51A6 3 CSSHT W58B6 3 CSSHT W51A6 4 CSSHT W58B6 4 CSSHT W51A8 2 CSSHT W58B8 2 CSSHT W51A8 3 CSSHT...

Page 12: ...PS it s the polycarbonate panel SI When mark is CP it s the heat protection polycarbonate panel When mark is CK it s the heat protection polycarbonate panel SI When mark is CD it s heat protection FR...

Page 13: ...f the beam and beam cap Set the cap to the beam at the direction matching the shape Drawing of the position of the post connecting part post connecting part post connecting part beam set beam set beam...

Page 14: ...nt cover and fix with drilling screws 5x16x10 Step4 Make 4 5 holes to the beam adjusting the holes of beam joint plate of beam joint part and screw the joint plate to the beam with drilling screws 5x1...

Page 15: ...lain washer spring washer and nut Step4 Insert the post connecting part into the post and fix with hexagon bolts M10x20 Attach the snow label and caution label on the right inside from the front at 15...

Page 16: ...and install the rafter and support rafter alternately But after the 3 spans screw the support rafter temporarily When the post is moved in the length direction put the seal on unnecessary holes Step2...

Page 17: ...k to the touching face of another gutter and gutter connecting part A Then screw it with tapping screw truss 4x10x8 Installation of gutter Standard type sealing sealing sealing sealing sealing gutter...

Page 18: ...to the touching part of gutter and gutter cap and put the gutter cap to the gutter and screw with tapping screw truss 4x10x8 Sealing part details indicates sealing part parts set tapping screw truss 4...

Page 19: ...the connecting part of frames gutter Do sealing to the whole back face depth set depth set gutter connecting parts A depth set gutter connecting parts B sealing gutter depth set depth set depth set g...

Page 20: ...Hole pitch P End dimension A 2956 6 550 103 3340 6 630 95 4058 7 640 109 5238 9 630 99 5956 10 640 98 3951 5 2 7 620 116 clearance cover frame drilling screw 4 10 8 clearance cover frame clearance co...

Page 21: ...tep2 Install the rear frame attached the rear frame cap to the side frame rafter and support rafter But screw the support rafter temporarily Set in the rear frame fin to the cutting part of the side f...

Page 22: ...s 4x10x8 In the same way screw the connecting part to another rear frame with tapping screw truss 4x10x8 Then do sealing work to the connecting part of rear frames parts set parts set rear frame cap r...

Page 23: ...e support rafter temporarily Set in the rear frame fin to the cutting part of the side frame rafter and support rafter and screw it Drawing rear frame fin Sealing part details indicates sealing part r...

Page 24: ...gs indicates standard type Attach the roof panel of deluxe type as the same way When using the polycarbonate mat SI and FRP panel attach the uneven ness side down Otherwise the panel color is changed...

Page 25: ...ners take out the screw fixing support rafter temporarily and pull over the support rafter to the rafter side to make the space for installation and install the roof retainer in order from the end not...

Page 26: ...nd roof retainer middle gutter panel holder panel holder Strike the end of the panel holder in the center of the roof retainer and fix it Panel holder layout For D31 34 42 processing on right end proc...

Page 27: ...he last end part over lapping the panel retainer and panel holder is used different screws Screw with drilling screw 4x19x8 parts set parts set drilling screw 4 X 13 X 8 parts set drilling screw 4 X 1...

Page 28: ...iddle roof retainer end First row roof retainer snow stopper 2nd and 3rd hole of roof retainer from the gutter 6th and 7th hole of roof retainer from the gutter Second row snow stopper roof retainer 1...

Page 29: ...e from the pre hole of roof retainer end Processing of roof retainer end and side frame small truss screw 4 X 15 X 7 Snow stopper installation roof retainer middle 4 0 rafter roof retainer middle roof...

Page 30: ...r is installed on both sides Step2 Use the glue for rain gutter parts Installation of rain gutter parts parts set parts set parts set gasket drilling screw 4 13 8 drilling screw 4 X 19 X 8 parts set p...

Page 31: ...as the cutting roof length X at depth direction Cut the materials as the same length as the cutting roof length X at depth direction In case of depth 80 cut the longer beam Standard Deluxe Depth 31 De...

Page 32: ...s the same length as the cutting roof length X at depth direction on U shaped gutter 3 Rear frame cutting and processing 4 Roof panel cutting Cut the materials as the same length as the cutting roof l...

Page 33: ...of the side frames 2 Cutting of the rafters 3 Cutting the support rafter 4 Cutting the roof retainer 5 Cutting the roof panels 1 Side frames cutting and processing 2 Rafters cutting and processing on...

Page 34: ...Y at length direction Cut the materials as the same length as the cutting roof length Y at length direction 3 Support rafter cutting and processing 4 Roof retainer cutting and processing After proces...

Page 35: ...35...

Page 36: ...3 2016 11 1 2015 1 SG...

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Sankyo CSS Series, Assembling Manual

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