Sanken LeaderSamco NS Technical Manual Download

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Vector Control Drive

Technical Manual

Three Phase 400V Input: 0.75kW

～

18.5kW

Single Phase 200V Input: 0.4kW

～

0.75kW

Summary of Contents for LeaderSamco NS

Page 1: ...Vector Control Drive Technical Manual Three Phase 400V Input 0 75kW 18 5kW Single Phase 200V Input 0 4kW 0 75kW...

Page 2: ...12 2 2 Type code 13 2 3 Label 13 2 4 Notes before use 14 3 Installation 15 3 1 Installation lacation and storage 15 3 2 Mounting direction and space 15 3 3 Mount and remove the front cover 19 4 Conne...

Page 3: ...play mode 39 5 3 1 Version display 39 5 3 2 Instructions for LCD inverter status information field 39 5 3 3 Status mode of the inverter 39 5 3 4 Alarm display 40 5 3 5 Frequency input 40 5 4 Basic ope...

Page 4: ...parameters F5xxx 830 7 2 11 Vector control F60xx 83 8 Protection Error Function 83 8 1 Conflict interference error 83 8 2 Warning Status 86 8 2 1 Table of warnings 83 8 3 Alarm Status 87 8 4 Table of...

Page 5: ...4 11 3 Communication function specification 103 11 4 Storage Environment 104 11 5 Overall dimensions 105 12 Peripheric equipment and optional parts 100...

Page 6: ...rter of SankenLD For safety purposes Please read carefully this manual before using this device Please place this manual near the device for reference after finishing reading Use and meanings of safet...

Page 7: ......

Page 8: ...7 1 Safety 1 1 Important notes 1 2 Instructions for use...

Page 9: ...8 1 3 Instructions for installation 1 4 Instructions for transportation and relocation...

Page 10: ...9 1 5 Instructions for wiring...

Page 11: ...10 1 6 Instructions for operation 1 7 Instructions for maintenance and examination...

Page 12: ...11 1 8 Instructions for disposal 1 9 other notes...

Page 13: ...NS vector control inverter NS 4A017 B for instance After unpacking please confirm Whether the outer case is damaged If in doubt please contact your local sales representative You may find one copy of...

Page 14: ...13 2 2 Type code 2 3 Label Please refer to this label and Standard Specifications for product model and capacity against order...

Page 15: ...gas etc The lifespan of the inverter is highly impacted by the environment temperature thus it is recommended to use the device after environment temperature reduction Please fully consider the size...

Page 16: ...lectrolytic capacitor and set the ambient temperature below 30 Moreover if storage period exceeds one year one electrified operation is required each year Relative humidity Below 95 RH no frost Storag...

Page 17: ...llel spots When installing inverters side by side please ensure a distance of at least 5cm between side covers of the inverter and inner walls of the cabinet between one inverter and another Otherwise...

Page 18: ...tically parallel spots please ensure a distance of at least 20cm between side covers of the inverter and inner walls of the cabinet between one inverter and another Ensure as well efficient ventilatio...

Page 19: ...de the cabinet Make sure the air brought from outside of the cabinet flows through the heating dissipation passage of the inverter efficiently taking away the heat generated while the inverter is runn...

Page 20: ...3 Mount and remove the front cover 1 Remove front cover Remove the M4 screw follow the diagram below to proceed the removing Remove the front cover only while main circuit wiring or control circuit w...

Page 21: ...20 2 Change ventilator Only proceed when it is necessary to change ventilator 3 Mounting For mounting proceed in reverse order of disassembling...

Page 22: ...21 4 Connection layout 4 1 Terminal power connection diagram...

Page 23: ...l connected to DC reactor while connecting to DC reactor please remove connector between P1 P P PR Braking resistor connection terminal Terminal connected to braking resistor between P PR P X DC side...

Page 24: ...23 4 2 2 Main circuit terminal layout 1 NS 4A003 B NS 4A004 B NS 4A006 B NS 2A003 A NS 2A004 A...

Page 25: ...24 2 NS 4A009 B NS 4A013 B NS 4A017 B...

Page 26: ...25 3 NS 4A024 B NS 4A032 B NS 4A038 B NS 4A046 B...

Page 27: ...26 4 2 3 Main circuit terminal connection diagram 400V series connection diagram NS 4A003 B NS 4A004 B NS 4A006 B NS 4A009 B NS 4A013 B NS 4A017 B NS 4A024 B NS 4A032 B NS 4A038 B NS 4A046 B...

Page 28: ...27 200V series connection diagram NS 2A003 A NS 2A004 A Note Input power cable L and N of single phase 200V series are connected to R L and S L1 terminals while T L2 terminals remain vacant...

Page 29: ...apply crimped cable with conduit Model MCCB circuit breaker A MC Magnetic contactor Current rating A Working current rating A NS 4A003 B 5 7 20 NS 4A004 B 5 7 20 NS 4A006 B 15 7 20 NS 4A009 B 20 7 20...

Page 30: ...0 3 5 2 0 2 0 2 0 5 5 NS 4A017 B 5 5 2 0 5 5 2 0 3 5 2 0 5 5 NS 4A024 B 5 5 2 0 5 5 2 0 5 5 2 0 5 5 M5 2 0 14 NS 4A032 B 8 0 3 5 8 0 3 5 8 0 3 5 14 NS 4A038 B 14 5 5 14 5 5 8 0 3 5 14 NS 4A046 B 14 5...

Page 31: ...able 4 1 Table 4 1 Wiring distance between the inverter and the motor Wire length 50m 100m 200m Carrier frequency Below 14k Below 10k Below 5k The wiring length should not exceed 100m during vector co...

Page 32: ...s such as lighting and power wires For analog input wire analog output wire contact input wire multi function digital input terminal please apply shielded wire To avoid disturbance and malfunction sig...

Page 33: ...160 400W Above 130 500W NS 4A013 B Above 120 600W Above 80 800W NS 4A017 B Above 80 800W Above 52 1100W NS 4A024 B Above 60 1000W Above 38 1500W NS 4A032 B Above 40 1500W Above 32 1800W NS 4A038 B Ab...

Page 34: ...ire size 0 75 mm2 Tightening torque 0 5 N m 4 5 2 Arrangement of control circuit terminals Special notes never connect strong voltage power to control terminal Otherwise the main control panel will be...

Page 35: ...customers with DC24V power DC 24V maximum allowable output current is around 150mA Multi function output DO1 DOE Multi function open collector output Send signals through functions selected by functi...

Page 36: ...35 4 6 Connection to peripheric equipment 4 6 1 Peripheric equipment connection diagram...

Page 37: ...urges generated while switching on off magnetic contactor and control relay AC DC reactor Install a reactor for following purposes Improve the input power factor of the inverter Reduce impacts on the...

Page 38: ...can show segment codes Through parameter setting current output voltage DC voltage active power apparent power heat sink temperature etc At the lower part of the main screen shows units of measuremen...

Page 39: ...Menu from function code display Clear content already entered under function code display mode PR CL Upward button Upward operation of codes under function code display mode Confirm the setting of som...

Page 40: ...verter status monitoring alarm display output frequency setting and operations such as running and stopping of the inverter 5 3 1 Version display After the equipment is electrified the main screen sho...

Page 41: ...ync speed Set rotation speed Sensorless Vector Control Motor estimated speed Set rotation speed During inverter status monitoring display each push of or one switch of display content of the main scre...

Page 42: ...n the value of the digit of tens turns into 4 ENTER After one push of ENTER frequency setting is completed and the interface turns back to status monitoring display 0 0 0 5 light up 0 0 0 5 flash 1 Wh...

Page 43: ...NTER Push of ENTER button confirms the modification of parameter value and the parameter number 14 flashes on the secondary screen This number is modifiable Modification of parameter value is complete...

Page 44: ...tion codes may be different from factory settings or initial user settings one display function is programmed to show modified function codes and its data This is an effective function to investigate...

Page 45: ...y screen and the current value of the related parameter shows on the secondary screen or Via buttons different parameter numbers and their current values can be looked up PR CL Push of PR CL button sw...

Page 46: ...tion in case of new alarm confirmation of the inverter s status Operation Display Description or Select function code F1806 alarm status confirmation ENTER or Push of ENTER leads to display of alarm n...

Page 47: ...lay Instruction During initialization it flashes During user data initialization it flashes During initial user data confirmation it flashes It indicates re confirmation by function code is required D...

Page 48: ...2 Confirmation after connection to power supply After confirmation of above items the power can be connected After the connection the inverter is on standby state To ensure subsequent functioning spec...

Page 49: ...iggered After re confirmation push DRIVE button so that the moter connected to the inverter will speed up slowly from the state of rest to the frequency set at Speed 1 for example 5Hz When the motor r...

Page 50: ...ectric energy stored in the internal electrolytic capacitor the LCD of the inverter will go out in a certain time However there is still some remaining voltage inside so please do not start connecting...

Page 51: ...m related functions F16xx F18xx F16xx System function F17xx Protection function F18xx Information intelligence function Special functions F19xx F20xx F19xx Energy saving function F20xx V f feature fun...

Page 52: ...potentiometer 9 external analog V I current 4 20mA 11 external analog VRF voltage V I voltage 14 external analog VRF voltage V I voltage 15 external analog V I voltage VRF voltage 18 external analog...

Page 53: ...500 seconds 0 1 second 2 2 1014 Third acceleration time 0 6500 seconds 0 1 second 2 3 1015 Forth acceleration time 0 6500 seconds 0 1 second 2 4 1016 First deceleration time 0 6500 seconds 0 1 second...

Page 54: ...voltage 0 5V 5 external analog V I voltage 0 10V or potentiometer 9 external analog V I current 4 20mA 21 terminal block stepping 22 communication 25 input of pulse train 26 external analog VRF positi...

Page 55: ...n panel setting 1 forward rotation 2 reverse rotation 1 1 1111 Braking methods 1 deceleration terminated 2 deceleration terminated DC braking 3 idle rotation terminated 4 deceleration terminated conti...

Page 56: ...1120 DC braking time T2 0 1 6500 0 seconds 0 1 second 2 1121 DC braking time T3 0 1 6500 0 seconds 0 1 second 2 1122 DC braking force F1 1 10 1 5 1123 DC braking force F2 1 10 1 5 1124 Deceleration ra...

Page 57: ...cted pressure MPa 19 feedback pressure MPa 29 instructed frequency Hz 35 detected rotation speed rpm 44 target frequency Hz 45 output frequency Hz 1 3 1203 Magnification of unit free desplay 0 100 tim...

Page 58: ...maximum frequency 5 600Hz Hz 0 01 Hz 50 1317 Third maximum frequency 5 600Hz Hz 0 01 Hz 50 1318 0N OFF control of cooling ventilator 0 0N OFF control 1 normally ON 1 0 1319 Functions for high altitud...

Page 59: ...ime Constant of external filter for analog input VRF 1 500 set value 1 10ms 1 10 1408 Time Constant of external filter for analog input V I 1 500 set value 1 10ms 1 10 1410 Set frequency gain 0 100 1...

Page 60: ...3DF 37 PTR 40 HD 65 RR MBS 68 DF AD3 70 3DF AD3 75 3MAX 77 PIDLCK 79 continuous DC braking selected by terminal 84 S2 86 PIDH 88 PID1EX 91 IHOLD 115 1DFB 117 ROPE 119 ROPE RCOM 121 1DFB RCOM 130 RUN 1...

Page 61: ...3 PID1 feedback value Hz 4 PID2 feedback value Hz 5 output current A 6 output voltage V 7 DC voltage V 8 heat sink temperature 9 load rate electronic heat sensor accumulated value 10 load rate for rat...

Page 62: ...current 11 VRF analog input value V 12 V I analog input value V 14 speed rpm 15 active power kW 16 apperant power kVA 17 PID1 command value Hz 18 PID1 input deviation value Hz 19 PID2 command value Hz...

Page 63: ...ncy signal 15 maximum frequency consistency signal 18 FR signal 19 RR signal 20 2DF signal 21 3DF signal 22 5DF signal 23 9DF signal 24 AD2 signal 25 AD3 signal 26 JOG signal 27 MBS signal 28 ES signa...

Page 64: ...al 14 minimum frequency consistency signal 15 maximum frequency consistency signal 16 servomechanism readiness signal 17 zero servo completion signal 18 FR signal 19 RR signal 20 2DF signal 21 3DF sig...

Page 65: ...t factory settings 2 display of differences against customer initial values 1 0 1603 Operational functions locking 0 code data modifiable no locking function 1 code data unmodifiable except for F1603...

Page 66: ...ration time 1 0 1704 Predicted value for overload Mode A 20 200 1 150 Mode B 20 150 1 120 1705 Motor type 1 general motor 2 motor dedicated for inverter 1 1 1706 Alarm switch between OV and LV in STOP...

Page 67: ...rter host Only for reading version 1803 Query of version of operation panel software Only for reading version 1804 Display of running time Only for reading 1 hour 1805 Reading of alarm content 0 null...

Page 68: ...002 Command voltage for V f seperation 0 null instructed by VRF 0 01 10 23V 0 01V 0 2003 Arbitrary V f pattern intermediate voltage 1 0 460V 1V 0 2004 Arbitrary V f pattern intermediate voltage 2 0 46...

Page 69: ...5 2114 Speed 14 frequency 0 600Hz 0 01Hz 45 2115 Speed 15 frequency 0 600Hz 0 01Hz 55 2116 Speed 16 frequency 0 600Hz 0 01Hz 0 2201 Pattern movement functions 0 common movements 1 simple pattern movem...

Page 70: ...ime value of F1013 3 third acceleration time value of F1014 4 forth acceleration time value of F1015 1 1 2221 Forward reverse movement accelration deceleration in T1 X Y X 1 forward movement 2 reverse...

Page 71: ...234 Forward reverse movement accelration deceleration in T14 21 2235 Forward reverse movement accelration deceleration in T15 21 2236 Analog input switch of perturbation modulation 0 no analog input 1...

Page 72: ...d rate 5 output voltage V 6 DC voltage V 7 active power kW 8 apperant power kVA 9 heat sink temperature 10 command rotation speed rpm 11 PID1 feedback value Hz 12 PID2 feedback value Hz 13 VRF analog...

Page 73: ...9 PID2 feedback value Hz 10 VRF analog input value Hz 11 V I analog input value Hz 14 excitation partial current A 15 torque partial current A 17 set pressure MPa 18 command pressure MPa 19 feedback p...

Page 74: ...analog V I voltage 0 5V 4 external analog V I voltage 0 10V or potentiometer 8 external analog V I current 4 20mA 10 communication method 1 0 3003 PID1 control ratio gain 0 100 0 01 0 1 3004 PID1 cont...

Page 75: ...in negative F3012 2 0 100 0 01 0 1 3016 PID1 control of integration time negative F3012 2 0 01 100 seconds 0 01 second 0 1 3017 PID1 control of command value 0 6000 0 1 0 3018 PID1 control of feedback...

Page 76: ...feedback input switch 0 no input 1 external analog VRF voltage 0 5V 2 external analog VRF voltage 0 10V or potentiometer 3 external analog V I voltage 0 5V 4 external analog V I voltage 0 10V or poten...

Page 77: ...limitations 1 100 maximum frequency reference 0 1 100 3110 PID2output limitations 0 no limitations 1 100 maximum frequency reference 0 1 100 3111 PID2 calculus of polarity switching 1 command value fe...

Page 78: ...k signal abnormality 0 only warning 0 01 119 99 seconds 120 no detection of abnormality 0 01 second 2 3128 Upper end baseline of PID feedback abnormality 0 100 0 1 100 0 3129 lower end baseline of PID...

Page 79: ...rol 4 external control of PID1 and PID2 1 0 3204 External PID running method options 1 linked running with inverter 2 PID output after power connection 3 PID output by external terminal control 1 1 32...

Page 80: ...on Only for reading 1 3304 Reading of PID1 output deviation Only for reading 1 3305 Reading of PID2 command value Only for reading 1 3306 Reading of PID2 feedback value Only for reading 1 3307 Reading...

Page 81: ...4 Determination time of sleep wakeup reset Tp 0 1 10 minutes 0 1 minute 5 3405 Pressure command Pref 0 9 999MPa 0 001MPa 0 3406 Upper limit of pressure of analog value feedback 0 9 999MPa 0 001MPa 1 3...

Page 82: ...54 dedicated for Modbus 1 32 RS485 during communication 1 1 4007 Communication speed 1 1200bps 2 2400bps 3 4800bps 4 9600bps 5 19200bps 6 38400bps 7 57600bps 1 4 4008 Partity bit 0 null 1 odd number 2...

Page 83: ...ge chosen in F5001 100 460V 1V 0 5007 Rated ratio of ratotion speed difference of the motor 0 50 0 1 2 5008 Range setting of motor parameter auto detection 0 no range 50 300 0 1 200 5009 Resistance of...

Page 84: ...2 external analog VRF voltage 0 10V or potentiometer 3 external analog V I voltage 0 5V 4 external analog V I voltage 0 10V or potentiometer 8 external analog V I current 4 20mA 1 0 6005 Magnificatio...

Page 85: ...ction function 0 240Hz 0 01Hz 0 6016 Maximum frequency of motor vibration reduction function 0 240Hz 0 01Hz 0 6017 Startup torque 0 100 0 1 30 6018 Lasting time of startup torque 0 6500 seconds 0 1 se...

Page 86: ...be set during V f separation mode E3201 PID control actions cannot be set during V f separation mode All Exxxx Analog input cannot be set repeatedly 1002 Options of Speed 1 frequency setting 2 20 26...

Page 87: ...imple energy saving mode cannot be used at the same time 2 E1001 Except for speed control of V f control no automatic energy saving mode is allowed E2007 Automatic torque compensation and automatic en...

Page 88: ...317 Exceeding the possible maximum frequency 5011 Primary inductance of the motor All E5013 Mutual inductance of motors cannot be bigger than primary induction of the motor 5012 Secondary inductance o...

Page 89: ...alog input repetition 8 2 State of warning The state of warning indicates the state where the preotection funtions are working and send warnings At this time the inverter is still running However if i...

Page 90: ...all The discarging is paused to prevent the braking resistor form burning FbEr Warning of feedback disconnection Feedback circuit abnormality Please confirm the feedback value and feedback signal CLEr...

Page 91: ...alarm is still not removed please set F1604 1 initiate the code and then reconnect the power supply However in this case all the function data will return to factory settings AL5 AL9 System abnormal...

Page 92: ...f the settin value of the function of output current limitation F1701 is too big Eliminate radical changes increase Reduce the set value oCPd Short duration overload in deceleration If a radical decel...

Page 93: ...ill working Examine the performance of the ventilator rYoFF Main relay abnormal Cut off the power supply first wait until the CHARGE light goes off then connect to the power again to confirm the alarm...

Page 94: ...U V W wrong Is the connection of forward reverse rotation wrong Rotation speed not increasing Is the maximum frequency F1007 working Is the limitation function of output current working Is the setting...

Page 95: ...rt time after the power is cut off there is remaining high voltage in the capacitor Before examinations please confirm first the charging indicator light CHARGE is off and make sure the voltage of ter...

Page 96: ...andard specifications Appearance Structural parts If there is any abnormal vibration or noise If there is any loosened bolt If there is any deformation or damage If there is any stain or dust attached...

Page 97: ...the connector is loosened If there is any crack damage or deformation Through vision No abnormality Capacitor If there is any liquid leakage damage or deformation Through vision No abnormality Baseboa...

Page 98: ...apacitor Due to the physical characteristics of the aluminum electrolytic capacitor it will degrade year by tear Thus the filter capacitor needs to be replaced every five years Its lifecycle depends o...

Page 99: ...ter or buzzer 10 6 Electric measurement of the main circuit Since there are higher harmonics in the current and voltage in the input power supply side and output motor side of the main circuit of the...

Page 100: ...er on the power supply side Electric single phase power meter or Digital wattmeter Power factor on the power supply side Digital wattmeter calculation can be made according to detected values of the p...

Page 101: ...1 5 2 2 4 5 5 7 5 11 15 18 5 Rated capacity kVA 1 1 8 2 2 3 3 4 2 6 2 9 4 13 2 17 3 22 2 26 3 Rated current A 2 2 6 3 2 4 8 6 0 9 0 13 6 19 25 32 38 Overload current rating 3 150 1min Output frequency...

Page 102: ...ding to the output power 3 One minute is allowed every 10 minutes 4 The output frequency range will reduce during vector control refer to Inverter General Specification for details 5 Output voltage ca...

Page 103: ...thers Digital input Digital input 5 passages can be distributed arbitrarily DI1 supports pulse input analog input Analog input 1 passage of voltage current voltage shared 1 passage output signal Conta...

Page 104: ...Two wire bus form RS485 standard Transmission distance The length of bus is 500m but terminal resistance needs to be connected Number of connected devices At maximum 32 At maximum 247 note Connection...

Page 105: ...ce directly on the ground If the equipment needs to be placed in an environment harsher than described above it should be sealed with plastic film made of vinyl resins with desiccant inside to avoid m...

Page 106: ...1 5 Overall dimensions Model H H1 W W1 D d t NS 4A003 B 130 121 115 106 166 4 5 5 NS 4A004 B NS 4A006 B NS 2A003 A NS 2A004 A Model H H1 W W1 D d t NS 4A009 B 225 214 140 129 150 5 5 6 NS 4A013 B NS 4...

Page 107: ...106 Model H H1 W W1 D d t NS 4A024 B 300 285 200 185 175 6 5 6 NS 4A032 B NS 4A038 B NS 4A046 B...

Page 108: ...level 3XYHB 105 104 OKAYA ELECTRIC CO LTD product noise filter 1 To reduce the impact on the inverter input power system generated by the circuit interference caused by wiring It is recommended that t...

Page 109: ...SANKEN L D ELECTRIC CO LTD Published in March 2021 Corresponding software version VER0105 or later TEXC NS 001AEN...

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