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SERVICE

WASHING MACHINE

CONTENTS

WASHING MACHINE

Caution for safety during servicing

1. SPECIFICATIONS

2. OVERVIEW OF THE WASHING MACHINE

3. OVERVIEW OF THE CONTROL PANEL

4. GENERAL ERROR FUNCTION

5. TROUBLE DIAGNOSIS

6. TEST MODE

7. DESIGNATION OF MAIN COMPONENTS

8. PCB SCHEMATIC DIAGRAM

PCB CIRCUIT DIAGRAM

9. ASSEMBLE AND DISASSEMBLE

10

.TOOLS FOR DISASSEMBLY AND ASSEMBLY

11.EXPLODED VIEW AND PARTS LIST

Manual

P8091GW1/YLP

P1091GW1/YLP

P1291GW1/YLP

Summary of Contents for P1091GW1/YLP

Page 1: ...ASHING MACHINE 3 OVERVIEW OF THE CONTROL PANEL 4 GENERAL ERROR FUNCTION 5 TROUBLE DIAGNOSIS 6 TEST MODE 7 DESIGNATION OF MAIN COMPONENTS 8 PCB SCHEMATIC DIAGRAM PCB CIRCUIT DIAGRAM 9 ASSEMBLE AND DISASSEMBLE 10 TOOLS FOR DISASSEMBLY AND ASSEMBLY 11 EXPLODED VIEW AND PARTS LIST Manual P8091GW1 YLP P1091GW1 YLP P1291GW1 YLP ...

Page 2: ...Unplug the power plug from the outlet when the washing machine is not used Be careful of electric shocks and fire due to the strike of lightning 12 Do not use or store sprays or flammable materials including gasoline alcohol etc around the washing machine Be careful of explosion or fire due to electric sparks 13 Do not put a bowl of water or wet laundry on the washing machine If the water has pene...

Page 3: ...E 50 kPa 800 kPa WEIGHT GROSS 80 kg NET 75 kg WASH and SPIN CAPACITY 5 0 kg DRY LAUNDRY POWER CONSUMPTION WASHING 220 V 180 W 240 V 180 W WASHING and HEATING 220 V 2000 W 240 V 2400 W SPIN MODEL P8091 P1091 P1291 220 240V 430W 500W 550W PUMPING 34 W WATER CONSUMPTION 49 l STANDARD COURSE SPIN REVOLUTION MODEL P8091 P1091 P1291 rpm 800 1000 1200 ...

Page 4: ...3 2 Overview of the Washing Machine ...

Page 5: ...al button Press the button repeatedly to cycle through the available partial wash options Wash Rinse Spin Prewash Wash Spin Spin Rinse 1 time Spin Rinse 2 times Spin Rinse 3 times Spin Note Prewash is only available when washing cotton synthetic or delicate 8 Start Pause button Press to pause and restart programs 9 Door Open button Press to open the washing machine door 10 On Off button Press once...

Page 6: ...f a frequency of more than 25 24 KHz is detected 4 DOOR OPEN ERROR Display shows ëdEí Door Open error can be cleared by closing the door 5 UNBALANCE ERROR Display shows ëE4í Unbalance error is cleared by POWER S W OFF and by resuming the POWER ON initial status 6 WATER HEATER ERROR Display shows ëE5 E6í In case the water temperature rises by 40 C or more in 5 min or by 2 C less in 10 min after hea...

Page 7: ... Since AC220 240V is applied to the triac T1 and T2 on P C B the electric shock may occur by touching and be careful that the strong and weak electricity are not mixed 3 If the P C B assembly is out of order do not replace the component on P C B except TACT switch since the component is coated by the urethane 4 As the P C B assembly is designed for easy handling do not replace the P C B assembly b...

Page 8: ...er Replace it 5 The wash is executed while the water is supplied The PCB assembly is out of order Replace it 6 The drum rotates in one direction during washing The drum rotates in one direction for SPIN The PCB assembly is out of order Replace it Inversion relay open trouble 7 Drainage problem Is the drainage hose bent Is the winding of the drainage pump continuous Is the drain filter clogged by w...

Page 9: ...ment can be tested when you press ì 3î key right after entering into the initial stage of the TEST MODE ï Driving Compartment Test Pre wash VALVE ON 0 3sec OFF 0 3sec Main wash 0 3sec OFF 0 3sec Rinse VALVE ON 0 3sec OFF 0 3sec Pump MOTOR ON 0 3sec OFF 0 3sec MOTOR RELAY1 ON 0 3sec OFF 0 3sec MOTOR RELAY2 0 3sec OFF 0 3sec MOTOR RELAY2 ON 0 3sec OFF 0 3sec HEATER RELAY ON 0 3sec OFF 0 3sec DOOR OP...

Page 10: ...ue 23 29Ω 5 Thermal Fuse 128 C 8 9 5 10 Rotor Stator coil CW 8 9 5 5 10 Rotor Stator coil CCW Figure1 Figure2 1 2 3 4 5 6 7 8 9 10 STATOR WASHING MOTOR TACHO HIGH SPEED STATOR PROTECTOR MIDDLE SPEED ROTOR 150 C H Thermistor STATOR 5 1 STATOR 5 1 ROTOR 8 9 TACHO 3 4 PROTECTOR 6 7 H mm Code No Remarks Resistancev alue 1 592Ω 2 094Ω 38 8Ω 0 39 DC31 00002E P8091 2 07Ω 0 90Ω 2 36Ω 42 7Ω 45 DC31 00002C ...

Page 11: ...01463A Lifter type P1091 P1291 II 20 17 25 DC97 01463B Lifter type P8091 TYPE INNER BEARING A OUT BEARING B OIL SEAL C Assy Housing Bearing D REMARKS I 30 25 43 9 DC97 00214B P1091 P1291 II 20 17 24 3 DC97 00214K P8091 A C OIL SEAL INNER BEARING OUT BEARING B unit mm unit mm A C B ...

Page 12: ...11 8 PCB Schematic Diagram ...

Page 13: ...8 PCB CIRCUIT DIAGRAM ...

Page 14: ...6P STICK TR AR 1 IC2 WDD11 DE13 20017A IC DRIVE KID65003AP DIP 16P STICK TR AR 1 IC4 WDD12 1103 001160 IC EEPROM 24C010 128X8BIT DIP 8P 300MIL 5V 10 PLASTIC 40TO 85 1 IC5 WDD13 DE30 20016A BUZZER CBE2220BA STICK 1 BZ WDD14 3404 001022 SWITCH TACT 15V 20mA 130 40gf 6x6x5mm SPS 1 SW1 WDD14 3404 001022 SWITCH TACT 15V 20mA 130 40gf 6x6x5mm SPS 1 SW2 WDD14 3404 001022 SWITCH TACT 15V 20mA 130 40gf 6x6...

Page 15: ... FRAME FRONT 1 Remove the top cover and the assí y drawer 2 Remove two screws fixing the control panel to front side and the screw on right side 3 Remove the cover front L by using the driver 4 Pull the lever and open the assí y door 5 Part the diaphragm and the wire diaphragm away from the frame front 6 Remove the eight screws fixing the frame front 7 Ití s possible to exchange and service the he...

Page 16: ... it around the pulley 2 4 MOTOR 1 Lay down the washer on left side 2 Remove the wire housing from the motor 3 Remove the bolt fixing the motor with the box drive on back side 4 Remove the motor 5 How to Assemble the RELAY Housing CAUTION Insert the Relay Housing to the Relays on the opposite direction from each other Relay Housing Color 1 2 BELT MOTOR PULLEY Motor Assemble Hole Relay Relay Housing...

Page 17: ... Double ended spanner 10 13 17 19mm Replaceable for the box driver Since the bolt runs idle when the box driver is used use the box driver 17mm Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver Other Driver Nipper Long nose General tools for the after service JIG for the Tub 1 Disassemble and Assemble 19 mm 17 mm 13 mm 10 mm 17 19 12 13 8 10 ...

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