Sam4s SPS-500 Service Manual Download Page 1

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SPS-500 Series

C O N T E N T S

SPS-500 SERIES

POS SYSTEM

Manual

1. Precaution Statements

2. Product Specifications

3. Installation and Operation

4. Disassembly and Assembly

5. Maintenance and Adjustment

6. Troubleshooting

7. Exploded Views and Parts List

8. PCB Layout and Parts List

9. Wiring Diagram

10. Bock Diagram

11. Schematic Diagrams

SERVICE

Summary of Contents for SPS-500

Page 1: ...caution Statements 2 Product Specifications 3 Installation and Operation 4 Disassembly and Assembly 5 Maintenance and Adjustment 6 Troubleshooting 7 Exploded Views and Parts List 8 PCB Layout and Part...

Page 2: ...prior notice Therefore you must check the correspondence of your manual with your machine No part of this manual may be copied or reproduced in any form or by any means without the prior written cons...

Page 3: ...Series POS System Notes Notes may appear anywhere in the manual They describe additional information about the item Precaution symbols Indicates a Safety Precaution that applies to this part componen...

Page 4: ...rved This manual may not in whole or in part be copied photocopied reproduced translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precisio...

Page 5: ...dges and especially the AC and high voltage supplies Always inspect for pinched out of place or frayed wiring Do not change the spacing between components and the printed circuit board Check the AC po...

Page 6: ...ument s ground lead to the instrument chassis ground before connecting the positive lead always remove the instrument s ground lead last 1 3 Precautions for Electrostatically Sensitive Devices ESDs 1...

Page 7: ...ies at RS 232C 1 4 RS 232C 1 DSUB 9 RS 232C 2 DSUB 9 RS 232C 3 RJ45 RS 232C 4 RJ45 LAN 10 100 base T ETHERNET TCP IP 32REG SD CARD 1 Slot 2GByte_max MSR 1 Slot option DRAWER 3 PORT Default internal 1...

Page 8: ...ons mm Figure2 1 Dimensions SPS 520 2 2 2 Location Features Figure2 2 Location Features SPS 520 Printer Cover SD Card Key Board USB Drawer Customer LCD Display 16char 2line LCD Operator LCD Display 7...

Page 9: ...eding Speed 80 mm Sec At 24V of Motor Voltage Power Voltage 24V 24V Recommend Head Motor Power Supply Volt Circuit Input Voltage 5V Head Control Sensor Heat Element Density 8 Dots mm 200dpi Total Head...

Page 10: ...Co Ltd F380 Kansaki specialty papers Inc USA 2 3 3 Printable Area The Printable area of a paper with width of 57 5mm is 48mm 384 dots and the space on the right and left sides are approximately 4 75mm...

Page 11: ...pplies at RS 232C 1 4 RS 232C 1 DSUB 9 RS 232C 2 DSUB 9 RS 232C 3 RJ45 RS 232C 4 RJ45 LAN 10 100 base T ETHERNET TCP IP 32REG SD CARD 1 Slot 2GByte_max MSR 1 Slot option i BUTTON Magnetic option DRAWE...

Page 12: ...ons mm Figure2 4 Dimensions SPS 530 2 2 2 Location Features Figure2 5 Location Features SPS 530 430 W With A Drawer 400 W With G Drawer Printer Cover SD Card Key Board USB Drawer Customer LCD Display...

Page 13: ...mm Sec Power Voltage 24V 24V Recommand Head Motor Power Supply Volt Circuit Input Voltage 5V Head Control Sensor Heat Element Density 8 Dots mm 200dpi Total Head Elements 576 Dots Dot Line Available P...

Page 14: ...o Ltd F380 Kansaki specialty papers Inc USA 2 3 3 Printable Area The Printable area of a paper with width of 79 5mm is 72 0mm 576 dots and the space on the right and left sides are approximately 4 0mm...

Page 15: ...Code 13h Signal Level Logic 1 MARK 3V 15V Logic 0 SPACE 3V 15V Baud Rate 2400 9600 19200 38400 57600 115200 bps Default 9600 bps Data Word Length 7 Bit 8 Bit Parity None Even Odd Connector DB9P Male C...

Page 16: ...NO DSUB9 CN1 RJ45 CN3 Signal Name Direction Function 1 DCD IN Carrier Detect 2 4 RXD IN Receive Data 3 3 TXD OUT Transmit Data 4 DTR OUT Data Set Ready 5 7 GND 6 DSR IN Data Terminal Ready 7 8 RTS OUT...

Page 17: ...fications 2 5 3 RS 232C Interface Cable SPS 500 SIDE DSUB9 FEMALE 5V COM1 COM2 I F CABLE PIN CONNECTION USER SIDE DSUB25 MALE SPS 500 SIDE DSUB9 FEMALE 5V COM1 COM2 I F CABLE PIN CONNECTION USER SIDE...

Page 18: ...S GND 2 DSR 7 RTS 8 CTS 5 S GND 3 TXD 4 DTR 8 DTR 4 RXD 6 DSR 2 RXD COM3 COM4 I F CABLE PIN CONNECTION USER SIDE DSUB9 MALE SPS 500 SIDE 5 RTS 7 S GND 8 DTR 3 TXD 4 RXD 4 RTS 7 S GND 6 DSR 2 TXD 3 RX...

Page 19: ...0 8 2 5 V Differential Receive Sensitivity 200 mV Single End Receive Threshold 0 8 2 5 V Speed 12Mbps Power Supply 5V 500mA For HID Cable Connector Cable 5m 2m Connector A type Support Spec USB Spec...

Page 20: ...hernet Receive Data Line 4 N C 5 N C 6 ENET RX IN Ethernet Receive Data Line 7 N C 8 N C 2 5 8 LAN IRC Interface Cable SPS 500 SIDE MAX 100M 5 N C 7 N C 8 N C 4 N C 5 N C 6 ENET RX 7 N C 1 ENET TX 2 E...

Page 21: ...awer Kick Out Driver Signal 3 DRACOMP IN Drawer Open Close Signal 4 24v Supply DC 24 V 5 DRAWER OUT OUT Drawer Kick Out Driver Signal 6 F G Frame GND CAUTION Make sure that installed 24V Cash Drawer M...

Page 22: ...2 Product Specifications 2 16 SAM4S SPS 500 SERIES MEMO...

Page 23: ...2 Product Specifications 2 16 SAM4S SPS 500 SERIES MEMO...

Page 24: ...3 Installation and Operation 3 1 OS and Application Update from PC 3 1 1 Setup the TFTP32 No Setup Method Remark 1 Download or copy the tftpd32 300 zip file from the FTP server 2 Unpack the file 3 Exe...

Page 25: ...eration 3 2 SAM4S SPS 500 SERIES 3 1 OS and Application Update from PC 3 1 1 Setup the TFTP32 No Setup Method Remark 4 Press Settings button on the bottom of the window 5 Change the Base Directory and...

Page 26: ...k Cable 8 Brown RX 7 White Brown TX 4 Blue 5 White Blue 3 White Green RX 1 White Orange TX 8 Brown RX 7 White Brown TX 5 White Blue 3 White Green RX 4 Blue 1 White Orange TX 2 Orange TX 6 Green RX 2 O...

Page 27: ...ROGRAM UPDATE PREPARATION 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left key of th...

Page 28: ...tion and Operation SAM4S SPS 500 SERIES 3 5 3 1 OS and Application Update from PC 3 1 3 OS and Application Update No Update Method Remark 5 Enter the system password 1 2 8 7 6 Select Update from the m...

Page 29: ...tion and Operation 3 6 SAM4S SPS 500 SERIES 3 1 OS and Application Update from PC 3 1 3 OS and Application Update No Update Method Remark 7 Select Copy All from the menu on LCD 8 Select YES from the m...

Page 30: ...llation and Operation SAM4S SPS 500 SERIES 3 7 3 2 OS and Application Update from SD card 3 2 1 Format the SD card with FAT 32 file system No Format Method Remark 1 Format the SD card with FAT 32 file...

Page 31: ...Application Update from SD card 3 2 2 Program Update Preparation No Update Method Remark 1 Create a directory named Update sps500 on root of the SD card 2 Copy following files to Update directory of t...

Page 32: ...2 PROGRAM UPDATE PREPARATION 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left key of...

Page 33: ...Installation and Operation 3 10 SAM4S SPS 500 SERIES 3 2 OS and Application Update from SD card 3 2 3 OS and Application Update 5 Enter the system password 1 2 8 7 6 Select Update from the menu on LC...

Page 34: ...nstallation and Operation SAM4S SPS 500 SERIES 3 11 3 2 OS and Application Update from SD card 3 2 3 OS and Application Update 7 Select Copy All SD from the menu on LCD 8 Select YES from the menu on L...

Page 35: ...ATE PREPARATION 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left key of the keyboard...

Page 36: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 13 3 3 Boot Area Update Nor Flash A29l800UV From PC No Update Method Remark 5 Enter the system password 1 2 8 7 6 Select Update from the menu on LCD...

Page 37: ...Installation and Operation 3 14 SAM4S SPS 500 SERIES 3 3 Boot Area Update Nor Flash A29l800UV From PC No Update Method Remark 7 Select BOOT Update from the menu on LCD 8 Select YES from the menu on LC...

Page 38: ...oot_500 bin file to SD Update sps500 folder 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the up...

Page 39: ...nstallation and Operation 3 16 SAM4S SPS 500 SERIES 3 4 Boot Area Update Nor Flash A29l800UV From SD card No Update Method Remark 5 Enter the system password 1 2 8 7 6 Select Update from the menu on L...

Page 40: ...allation and Operation SAM4S SPS 500 SERIES 3 17 3 4 Boot Area Update Nor Flash A29l800UV From SD card No Update Method Remark 7 Select Boot Update SD from the menu on LCD 8 Select YES from the menu o...

Page 41: ...ARATION 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left key of the keyboard then th...

Page 42: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 19 3 5 IO Board CPU Update From PC No Update Method Remark 5 Select one of three buttons marked in red 6 Select YES from the menu on LCD...

Page 43: ...n file to SD Update sps500 folder 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left k...

Page 44: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 21 3 6 IO Board CPU Update From SD card No Update Method Remark 5 Select one of three button marked in red 6 Select YES from the menu on LCD...

Page 45: ...ARATION 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left key of the keyboard then th...

Page 46: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 23 3 7 LCD Board CPU Update From PC No Update Method Remark 5 Select one of three button marked in red 6 Select YES from the menu on LCD...

Page 47: ...in file to SD Update sps500 folder 2 Verify DIP Switch SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 3 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 4 Press the upper left...

Page 48: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 25 3 8 LCD Board CPU Update From SD card No Update Method Remark 5 Select one of three button marked in red 6 Select YES from the menu on LCD...

Page 49: ...UPDATE PREPARATION 2 Set DIP Switch SW2 state as follows Refer to Chapter 11 SW No 1 2 3 4 STATE ON ON OFF OFF 3 Turn the Power Switch to ON Position 4 After finishing update procedure the front LEDs...

Page 50: ...h SW2 state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 2 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 3 Press the upper left key of the keyboard then the lower left key then the...

Page 51: ...Installation and Operation 3 28 SAM4S SPS 500 SERIES 3 10 Hardware Self Test Test Method Remark Display Touch Press Display Touch from the main menu in the Touch Screen Press one of following buttons...

Page 52: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 29 3 10 Hardware Self Test Test Method Remark SRAM Press SRAM from the main menu in the Touch Screen This test will clear all memory...

Page 53: ...k Test Connector 8 1 7 N C 8 N C 4 N C 5 N C LAN RJ 45 CONNECTOR CIRCUIT 3 ENET RX 1 ENET TX 6 ENET RX 2 ENET TX IRC Test Connector 9 RI 8 CTS 6 DSR 3 TXD 1 DCD 2 RXD 5 9 6 1 7 RTS 4 DTR CONNECTOR CIR...

Page 54: ...tion and Operation SAM4S SPS 500 SERIES 3 31 3 10 Hardware Self Test Test Method Remark Etc Press Etc from the main menu in the Touch Screen This will test flash memory SD card Dallas key MSR Drawer a...

Page 55: ...and Operation 3 32 SAM4S SPS 500 SERIES 3 10 Hardware Self Test Test Method Remark RTC Press RTC from the main menu in the Touch Screen Press RTC Write and enter date and time then press RTC Read to c...

Page 56: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 33 3 10 Hardware Self Test Test Method Remark Keyboard Press Keyboard from the main menu in the Touch Screen Test keyboard and mode key...

Page 57: ...3 Installation and Operation 3 34 SAM4S SPS 500 SERIES 3 10 Hardware Self Test Test Method Remark Printer Press Printer from the main menu in the Touch Screen Select one of following buttons...

Page 58: ...d Operation SAM4S SPS 500 SERIES 3 35 3 10 Hardware Self Test Test Method Remark SD card Press SD from the main menu in the Touch Screen NAND flash bad block Press Check SMC Bad from the main menu in...

Page 59: ...state Refer to Chapter 11 SW No 1 2 3 4 STATE OFF OFF OFF OFF 2 CAS H 00 0 3 S UB TOTL 2 1 6 CHE CK 5 4 9 TE ND 1 8 7 3 Press the upper left key of the keyboard then the lower left key then the upper...

Page 60: ...3 Installation and Operation SAM4S SPS 500 SERIES 3 37 3 11 Setup Test Method Remark 4 Press Setup from the main menu in the Touch Screen Write MAC Addr Press Write MAC Addr from the Touch Screen...

Page 61: ...3 Installation and Operation 3 38 SAM4S SPS 500 SERIES 3 11 Setup Test Method Remark MCR track info Press MCR from the Touch Screen Printer Density Press Printer Density from the Touch Screen...

Page 62: ...Installation and Operation SAM4S SPS 500 SERIES 3 39 3 11 Setup Test Method Remark Keyboard type Press Select KBD from the Touch Screen Serial Port Power output Press Power output from the Touch Scree...

Page 63: ...3 Installation and Operation 3 40 SAM4S SPS 500 SERIES 3 11 Setup Test Method Remark LCD Backlit Adjust Press LCD B Light Adj from the Touch Screen...

Page 64: ...3 Installation and Operation SAM4S SPS 500 Series 3 41 3 12 System Configuration 3 12 1 Configuration Figure 3 1 System Configuration...

Page 65: ...iption Remark 1 Dallas Key 5EA 10EA 15EA Selectable 2 Water Proof SPS 520 Option SPS 530 Default 3 Memory SRAM 6MByte 2Mbyte 3 4 MSR 1Slot Table 3 1 Option 3 13 2 Supplies No Item Description Remark 1...

Page 66: ...ng edge of the paper over the printer in Figure3 3 4 Close the printer cover slowly until it locks firmly 5 Tear off the excess paper 3 13 4 Paper Roll Installation SPS 530 1 Open the cover printer 2...

Page 67: ...e leading edge of the paper over the PRINTER as shown in Figure3 3 7 Close the PRINTER COVER 8 Fold the end of the thermal paper about 20mm in length Slide the leading end of the folded paper into the...

Page 68: ...by the angle and the chassis Connect all the cables correctly When connecting or disconnecting the cables be careful not to apply stress to the cables It may cause disconnection Be careful not to bind...

Page 69: ...s shown in Figure 3 5 1 a 2 Tidy up the connectors of Ground Wire MSR Harness by inserting them into the MSR Assembly Connectors should be hidden inside the MSR Assembly Figure 3 5 1 b 3 Insert MSR As...

Page 70: ...3 Installation and Operation SAM4S SPS 500 Series 3 47 3 13 Installation 3 13 8 Installation of MSR Assembly 1 Figure 3 6 shows the MSR Assembly is in position Figure 3 6 MSR Installation 3...

Page 71: ...les correctly When connecting or disconnecting the cables be careful not to apply stress to the cables It may cause disconnection Be careful not to bind interface cables and AC power cord together War...

Page 72: ...Cover by direction shown in Figure 3 8 1 2 Insert Memory Card into the memory hole Figure 3 8 2 If Memory Card is installed properly the below can be shown 1 If no Memory inserted 200000 will be shown...

Page 73: ...s correctly When connecting or disconnecting the cables be careful not to apply stress to the cables It may cause disconnection Be careful not to bind interface cables and AC power cord together Warni...

Page 74: ...n of Memory Card 1 Open up Memory Card Cover by direction shown in Figure3 10 1 2 Push the rounded area as shown in the Figure 3 10 2 by using a sharp object i e pin or paper clip Memory Card will be...

Page 75: ...Used for normal registrations X X Used to read register reports and perform other manager functions Z Z Used to read register reports and reset totals to zero P P Used to program the register S C Used...

Page 76: ...1 Turn off the power 2 Turn the control lock to the unmarked position one position clockwise from the PGM position 3 Press and hold the key position where the CHECK key is located on the default keybo...

Page 77: ...3 Installation and Operation 3 54 SAM4S SPS 500 Series Memo...

Page 78: ...Remove the two screws A 16 on the ASS Y CASE UPPER C Page7 2 4 Remove the four screws A 18 on the LCD HOLDER A 17 and separate the LCD HOLDER A 17 5 Remove the two screws A 12 from the LCD REAR A 11...

Page 79: ...2 2 Ass y Printer SPS 530 1 Open the ASS Y COVER PRINTER B and lift it off Page7 1 2 Separate the GROUND and from the ASS Y PRINTER D Page7 9 3 Remove the two screws G 65 from the ASS Y CASE LOWER G P...

Page 80: ...CUTTER E 3 and the four screws E 2 from the BOTTOM CUTTER E 15 Page7 11 3 Make the ASS Y BOTTOM CUTTER E 15 horizontally and lift up the ASS Y COVER CUTTER E 4 vertically to avoid the material damage...

Page 81: ...4 Assembly and Disassembly 4 4 SAM4S SPS 500 SERIES MEMO...

Page 82: ...Open the cover of paper supplier with pushing the ORANGE CAP LEVER 4 Clean the Printer Head Thermal Element with a cotton swab moistened with alcohol solvent ethanol methanol or IPA 5 After confirmin...

Page 83: ...n the COVER PRINTER with power ON If the PRINTER COVER can not be opened follow the below steps 1 Turn the ORANGE KNOB clockwise until the buzzer beep stops as illustrated Figure5 2 2 Push the ORANGE...

Page 84: ...essage will be shown on the display In this case open the COVER PRINTER with power ON If the PRINTER COVER will not open follow the below steps 1 Lift it off COVER Figure 5 3 2 Turn the KNOB Orange co...

Page 85: ...5 Maintenance and Adjustment 5 4 SAM4S SPS 500 SERIES MEMO...

Page 86: ...N B D The boot program A29L800UV is run and the status LED is on The OS application program is copy from NAND Flash to SDRAM 64Mb It takes about 30 sec and the status LED is off Now Application progra...

Page 87: ...ne is short or open 6 2 3 Verifying the MAIN B D power line The main B D source voltage VDD5V is supplied the IO B D Checking the power LEDs on main B D if it is on or not If the power LEDs are off It...

Page 88: ...DIP switch For normal mode DIP switch SW1 must be all OFF state Check the related signal whether it short open Related boot Flash ROM program A29L800UV If the boot program is erased during servicing b...

Page 89: ...s used for TFT LCD panel logic AME8816 output U4 6 4 3 Data memory problem Back up broken when power off The System ECR has 2Mbyte SRAM and power fail sensing circuit for the data back up When power o...

Page 90: ...1 version Check related circuit component whether short or not Check USB source voltage 5V for HID Ex Mouse Keyboard Scanner etc 6 5 3 Serial COM 1 COM 4 Communication fail occurs Check communication...

Page 91: ...ck the micom on LCD B D whether it works normally or dead Check the harness between LCD B D and IO B D if communication is OK or not Check the connection between MAIN B D and IO B D if communication i...

Page 92: ...heck the harness between PRINTER and IO B D if it is connected or not Check the TPH voltage 24V Check the Control Signal on micom data clk latch strobe Check the Thermister of printer Check the ADC po...

Page 93: ...SAM4S SPS 500 SERIES 7 1 7 Exploded Views and Parts List 7 1 Main Set 7 1 1 Exploded View Figure7 1 Total Disassembly SPS 520 SPS 530...

Page 94: ...LCD S 2 N 3 JK70 60051B RMO RUBBER TAPE LCD L 2 N 4 JK07 00017B DISPLAY LCD 7 TFT 40P CPT 0 5mm 1 Y 5 JK70 60047A RMO RUBBER LCD C 4 Y ORANGE 6 JK70 60040A RMO RUBBER LCD L 2 Y GRAY 7 6001 000665 SCR...

Page 95: ...ASS Y COVER PRINTER SPS 520 7 1 2 B ASS Y COVER PRINTER SPS 520 No Parts No Description Specification Q ty Design Location Serviceable Remark 1 JK72 20026A PMO WINDOW JOURNAL 1 Y 2 JK97 20089A ASSY C...

Page 96: ...ER SPS 530 Figure7 4 ASS Y COVER PRINTER SPS 530 7 1 2 B ASS Y COVER PRINTER SPS 530 No Parts No Description Specification Q ty Design Location Serviceable Remark JK96 10360A ELA COVER PRINTER 3INCH S...

Page 97: ...7 Exploded View and Parts List SAM4S SPS 500 SERIES 7 5 a a b c d e f f g h 7 1 Main Set 7 1 2 C ASS Y CASE UPPER Figure7 5 ASS Y CASE UPPER...

Page 98: ...BLACK 1 Y 12 JK72 20313B PMO COVER_MODE SPS 520 BLACK 1 Y 13 6002 000319 SCREW TAPPING PH 2 M3 L8 2 Y 14 JK70 10004A IPR BRKT MODE_S W 1 Y 15 6002 000319 SCREW TAPPING PH 2 M3 L8 2 Y 16 JK96 10044A M...

Page 99: ...7 Exploded View and Parts List SAM4S SPS 500 SERIES 7 7 p p q q n n r r s s j m m m 7 1 Main Set 7 1 2 D ASS Y PRINTER SPS 520 Figure7 6 ASS Y PRINTER SPS 520...

Page 100: ...50009A SCREW MACHINE RH M2 L4 2 Y 18 JK72 20005A PMO SIDE COVER BLK 1 Y 19 JK72 20008A PMO GEAR REDUCTION 21_41 1 Y 20 JK72 20007A PMO GEAR REDUCTION 17_39 2 Y 21 JK72 20006A PMO GEAR REDUCTION 13_43...

Page 101: ...7 Exploded View and Parts List SAM4S SPS 500 SERIES 7 9 ss ss gg rr pp rr u n t t k 7 1 Main Set 7 1 2 D ASS Y PRINTER SPS 530 Figure7 7 ASS Y PRINTER SPS 530...

Page 102: ...SII 1 Y 9 JK70 50009A SCREW MACHINE RH M2 L4 2 Y 10 JK39 40761A HARNESS GND 3 PRT MALE 310 110 GRN 1 Y 11 6002 000174 SCREW TAPPING PWH 2 M3 L10 2 Y 12 JK72 20312A PMO COVER_MECHA HIPS HB BLACK 1 Y 1...

Page 103: ...7 Exploded View and Parts List SAM4S SPS 500 SERIES 7 11 7 1 Main Set 7 1 2 E ASS Y CUTTER SAC 70 Figure7 8 ASS Y CUTTER SAC 70...

Page 104: ...500 SERIES 7 1 Main Set 7 1 2 E ASS Y CUTTER SAC 70 Figure7 9 Lubrication Points of the Auto Cutter SAC 70 Code No Description Specification Q ty Serviceable Remark 0201 002006 GREASE KANTOKASEI KG 3...

Page 105: ...JK70 70024A ICT BUSHING CAM 1 Y 6 JK70 50003A ICT BUSHING CUTTER 1 Y 7 JK70 30003A SPRING CUTTER 1 Y 8 JK70 50013A SCREW MACHINE PWH M2 6 L5 5 1 Y 9 JK72 20033A PMO GEAR CAM NATURAL 1 Y 10 JK70 50074A...

Page 106: ...7 Exploded View and Parts List 7 14 SAM4S SPS 500 SERIES 7 1 Main Set 7 1 2 F ASS Y KEYBOARD 90KEY Figure7 10 ASS Y KEYBAORD 90 Key...

Page 107: ...66 Y 4 JK81 20061A RETURN SPRING 3 Y 5 JK81 20057C KEY CAP_2X1 3 Y 6 JK81 20057E KEY TOP_1X2 BLACK 2 Y 7 JK81 20057B KEY TOP_2X1 BLACK 1 Y 8 JK81 20054A PMO KBD FRAME_90 RAISED 1 Y 9 6002 000175 SCRE...

Page 108: ...7 Exploded View and Parts List 7 16 SAM4S SPS 500 SERIES 7 1 Main Set 7 1 2 F ASS Y KEYBOARD 160KEY Figure7 11 ASS Y KEYBAORD 160 Key...

Page 109: ...Remark F JK59 30016AB UNIT KEYBOARD SPS 500 STD R FLAT 1 Y 1 JK73 20218A RMO WATER PROOF 1 Y 2 JK68 40012U LABEL P KBD SHEET SER 7000 CRS 1 Y 3 JK81 20018AB PMO KBD FRAME 160KEY FLAT BLACK 1 Y 4 JK81...

Page 110: ...7 Exploded View and Parts List 7 18 SAM4S SPS 500 SERIES 7 1 Main Set 7 1 2 G ASS Y CASE LOWER Figure7 12 ASS Y CASE LOWER...

Page 111: ...40119A LABEL PLATE SHIELD 1 Y 21 JK70 20127A IPR PLATE SHIELD 1 Y 22 6002 000174 SCREW TAPPING PWH 2 M3 L10 1 Y 23 JK39 40759A HARNESS GND 1 Y 24 JK60 00001A SCREW ASSY TAPTITE 4 Y 25 JK39 40763A HARN...

Page 112: ...ELA UNIT iBUTTON PROBE 1 Y 55 JK72 20310A PMO COVER_DALLAS 1 Y 56 JK96 20090A ELA UNIT HOLDER DALLAS 1 Y WITH DALLAS 57 JK72 20311A PMO COVER_DUMMY 1 Y W O DALLAS 58 JK39 40754A HARNESS DRAWER 1 Y 59...

Page 113: ...iceable Remark 1 JK70 50044A SCREW TAPTITE PWH M3 L10 2 Y 2 JK72 20328A PMO MSR_LOWER 1 Y 3 6002 000174 SCREW TAPPING PWH 2 M3 L10 2 Y 4 6001 000665 SCREW MACHINE PWH M3 L4 2 Y 5 JK39 40758A HARNESS G...

Page 114: ...7 Exploded View and Parts List 7 22 SAM4S SPS 500 SERIES 7 2 DRAWER 7 2 1 I ASS Y DRAWER Aplus DRAWER Figure7 14 ASS Y Drawer Aplus...

Page 115: ...1 I ASS Y DRAWER Aplus DRAWER Figure 7 15 Lubrication Points of the Aplus Drawer No Code No Description Specification Q ty Serviceable Remark A 0201 002010 GREASE N2 Y Minimum Serviceable Packing Weig...

Page 116: ...gn Location Serviceable Remark JK97 20068A MEA UNIT BILL COIN PLASTIC 1 Y a JK97 20068B MEA UNIT BILL COIN STEEL 1 Y OPTION a1 JK70 50070A SCREW TAPTITE BLACK 3 Y a2 JK70 20068A IPR PLATE HOLDER 4B8C...

Page 117: ...c6 6002 000201 SCREW TAPPING RH 3 Y c7 JK75 00027B MEC LOCK LEVER SHORT LEVER 1 Y c8 JK70 30017A SPRING PUSH 1 Y c9 JK73 20210A REX BUMPER 1 Y c10 6002 000157 SCREW TAPPING 1 Y d ASS Y BOTTOM No Code...

Page 118: ...1B MEC LOCK KEY NO 2442 1 Y Jk75 20041C MEC LOCK KEY NO 3353 1 Y Jk75 20041D MEC LOCK KEY NO 3355 1 Y Jk75 20041E MEC LOCK KEY NO 4224 1 Y Jk75 20041F MEC LOCK KEY NO 4242 1 Y Jk75 20041G MEC LOCK KEY...

Page 119: ...st SAM4S SPS 500 SERIES 7 27 7 2 DRAWER 7 2 2 I ASS Y DRAWER G DRAWER 4B8C 5B6C Figure7 16 ASS Y DRAWER G DRAWER 4B8C 5B6C A ASS Y BILL COIN 5B6C E ASS Y TRAY B ASS Y HOU SING C ASS Y LOCK D ASS Y BOT...

Page 120: ...S Y DRAWER G DRAWER 4B8C 5B6C Figure 7 17 Lubrication Points of the G Drawer 4B8C 5B6C No Code No Description Specification Q ty Serviceable Remark A 0201 002010 GREASE N2 Y Minimum Serviceable Packin...

Page 121: ...ER PLATE 5B5C 1 Y a3 JK70 30014A SPRING LEVER PRESS MD 5 Y a4 JK70 30015A SPRING LEVER PRESS PD 5 Y OPTION a5 JK72 20259A PMO LEVER PRESS PLASTIC 5 Y a6 JK70 20067A IPR LEVER PRESS STEEL 5 Y OPTION a7...

Page 122: ...K PUSH UNV 1 N e1 JK70 60041A RMO RUBBER STOPPER 2 Y e2 JK70 60042A RMO PAD UNIVERSAL 2 Y e3 JK75 20068A MEC ROLLER 2 Y e4 JK70 40302A ICT SHAFT PIN 1 Y e5 JK97 20100A MEA TRAY TILL 1 N e6 6044 000124...

Page 123: ...View and Parts List SAM4S SPS 500 SERIES 7 31 7 2 DRAWER 7 2 2 I ASS Y DRAWER G DRAWER 5B8C Figure7 18 ASS Y DRAWER G DRAWER 5B8C A ASS Y BILL COIN 5B8C E ASS Y TRAY B ASS Y HOU SING C ASS Y LOCK D AS...

Page 124: ...I ASS Y DRAWER G DRAWER 5B8C Figure 7 19 Lubrication Points of the G Drawer 5B8C No Code No Description Specification Q ty Serviceable Remark A 0201 002010 GREASE N2 Y Minimum Serviceable Packing Wei...

Page 125: ...A PMO COIN PARTITION 6 Y a10 JK72 20089A PMO COIN TILL 1 Y b ASS Y HOUSING c ASS Y LOCK No Code No Description Specification Q ty Design Location Serviceable Remark JK97 20093C MEA UNIT LOCK 12V COM 1...

Page 126: ...scription Specification Q ty Design Location Serviceable Remark e Jk97 20097F MEA UNIT TRAY TILL BLK PUSH UNV 1 N e1 JK70 60041A RMO RUBBER STOPPER 2 Y e2 JK75 20068A MEC ROLLER 2 Y e3 JK70 40302A ICT...

Page 127: ...SAM4S SPS 500 SERIES 8 1 8 PCB Layout and Parts List 8 1 Main PCB...

Page 128: ...S3C2440AL 40 FBGA 289P 1 U6 Y 0904 001257 IC CONTROLLER TL16C752B PQFP 48P 1 U10 Y 1006 000270 IC ETHERNET DM9000BEP LQFP 48P 1 U13 Y 1106 001228 IC SRAM R1LV1616RSD 7SI 2MBYTE uTSOP 52P 1 U14 Y 1106...

Page 129: ...8 3 C1 C26 C27 Y 2204 000028 C CERAMIC CHIP 100nF 80 20 25V Y5V 160 51 C2 C18 C20 C23 C30 C32 C34 C44 C46 C52 C56 C58 C60 C66 Y 2204 000035 C CERAMIC CHIP 1 2nF 10 50V X7R 1608 1 C59 Y 2205 000002 C T...

Page 130: ...8 PCB Layout and Parts List 8 4 SAM4S SPS 500 SERIES 8 2 I O PCB...

Page 131: ...S 1 FU1 Y 3602 000001 FUSE CLIP 30mohm 2 FU1 Y 3708 000215 CONNECTOR FFC 20P 1R 2 54mm ST BLACK 1 CN23 Y 3708 000327 CONNECTOR FFC 8P 1R 2 54mm ST BLACK 1 CN24 Y 3708 001391 CONNECTOR FPC FFC 27P 1 25...

Page 132: ...R TEA3718 SO 20 SOP 20P 3 U20 U23 U25 Y 1006 000134 IC DRIVER RECEIVER 3232 TSSOP 16P 26MIL 4 U3 U6 Y 1006 000300 IC TRANSCEIVER DS90LV027A SOIC8 TTL LVDS 1 U13 Y 1106 000132 IC SRAM BS62LV1027SCP 128...

Page 133: ...N 2008 000046 R CHIP 15KOHM 5 1 10W 1608 7 R13 R16 R81 R121 R132 R182 R185 N 2008 000047 R CHIP 18KOHM 1 1 10W 1608 1 2 R30 R31 N 2008 000048 R CHIP 20KOHM 5 1 10W 1608 2 R71 R72 N 2008 000054 R CHIP...

Page 134: ...6 CE8 CE9 CE11 CE12 Y 2801 003380 CRYSTAL SMD 9 216MHZ SX 1 20pF 1 X1 Y 3301 002000 CORE MULTILAYER CHIP BEAD CB SMD 1608 1 L1 Y 3603 000001 POLY SW MINISMDC110F 6V 1 1A SMD 2 U15 U16 Y 3711 000835 CO...

Page 135: ...uTSOP 52P 3 U1 U3 Y 2204 000028 C CERAMIC CHIP 100nF 80 20 25V Y5V 160 3 C1 C3 N JK41 10739A PCB CF CARD SPS 500 FR 4 4L T0 7 1 PCB N 2MByte No Part No Description Specification Q TY Design location...

Page 136: ...X84C3V3F 3 3V 300mW SOT 23 1 ZD1 Y 0404 001052 DIODE SCHOTTKY BAT43WS BAT54WS 30V 8 D2 D9 Y 0501 000457 TR SMALL SIGNAL MMBT2222A NPN 350MW SOT 1 Q3 Y 0602 000001 LED SSC UR101 RED 1608 SMD 2 LED1 LED...

Page 137: ...1 10W 1608 1 R28 N 2204 000003 C CERAMIC CHIP 15pF 5 50V 1608 2 C9 C11 N 2204 000010 C CERAMIC CHIP 100pF 5 50V 1608 1 C7 N 2204 000018 C CERAMIC CHIP 1nF 10 50V X7R 1608 1 C13 N 2204 000028 C CERAMI...

Page 138: ...CC T1 0 1 Y 6001 000665 SCREW MACHINE PWH M3 L4 ZPC YEL SM20 2 BRKT SD SD B D Y 0801 000490 IC CMOS LOGIC 74HCT164 8bit SERIAL to PA 1 CU1 Y 2008 000044 R CHIP 10KOHM 1 1 10W 1608 1 1 CR1 N 2008 00006...

Page 139: ...000044 R CHIP 10KOHM 1 1 10W 1608 1 1 CR1 N 2008 000063 R CHIP 100KOHM 5 1 10W 1608 1 CR2 N 2204 000029 C CERAMIC CHIP 1uF 80 20 16V Y5V 1608 1 CC1 CC4 N 3711 004138 WAFER BOX 1R 8P 1 25mm AN IVR 1250...

Page 140: ...ORY 0501 000399 TR SMALL SIGNAL KSC945 G NPN 250mW TO 92 1 Q1 Y 2001 000395 R CARBON 180KOHM 5 1 4W AA TP 2 4X6 0MM 1 R1 Y 2001 000062 R CARBON 470OHM 5 1 4W AA TP 2 4X6 0MM 1 R2 Y JK41 10662A PCB CON...

Page 141: ...Y 3708 001388 CONNECTOR FPC 28P 1R 1 25mm ST WHITE 1 JCN5 Y 3708 001392 CONNECTOR FPC 27P 1R 1 25mm AN BLACK 1 JCN1 Y 3711 003968 CON HEADER BOX 3P 1R 2 5mm STRAIGHT 1 JCN4 Y 2204 000028 C CERAMIC CH...

Page 142: ...8 PCB Layout and Parts List 8 16 SAM4S SPS 500 SERIES MEMO...

Page 143: ...SAM4S SPS 500 SERIES 9 1 9 Wiring Diagram 9 1 Main PBA Block Diagram TOP SIDE BOTTOM SIDE...

Page 144: ...M_Y4 5 SPI 0_MISO 30 SUB 0_D 6 SPI 0MOSI 31 XCAM_Y7 7 IRQ_SPI 0_PRT 32 PRTI_ RESET 8 COM 1_CTS 33 XCAM_Y1 9 XCAM_ RESET 34 IRQ_PFAIL 10 COM 2_TXD 35 XCAM_VSYNC 11 XCAM_RESET 36 COM 3_RXD 12 COM 2_RXD...

Page 145: ...9 Wiring Diagram SAM4S SPS 500 SERIES 9 3 9 3 IO PBA Block Diagram...

Page 146: ...GND 12 GND CN6 DRAWER 1 4P BOX TYPE NO SIGNAL NAME NO SIGNAL NAME 1 GND 3 DRAWER 1_OUT 2 SENSOR_DWRCOMP 1_IN 4 24V CN7 MODEM 8P BOX TYPE NO SIGNAL NAME NO SIGNAL NAME 1 MODEM_RXD 3 3V 5 IRQ_MODEM 3 3V...

Page 147: ...VD14 GREEN4 20 GND 6 GND 21 LCD_VD12 GREEN2 7 LCD_VD11 GREEN1 22 GND 8 GND 23 LCD_VD23 RED4 9 LCD_VD22 RED3 24 GND 10 GND 25 LCD_VD21 RED2 11 LCD_VD7 BLUE4 26 GND 12 GND 27 LCD_VD20 RED1 13 LCD_VD5 BL...

Page 148: ...NO SIGNAL NAME NO SIGNAL NAME 1 MODEKEY_COMMON 5 DATA 3 2 DATA 0 6 DATA 4 3 DATA 1 7 DATA 5 4 DATA 2 8 DATA 6 CN22 DALLAS CONNECTOR 3PIN BOX TYPE NO SIGNAL NAME NO SIGNAL NAME 1 DALLAS_SIGNAL 3 GND 2...

Page 149: ...9 Wiring Diagram SAM4S SPS 500 SERIES 9 7 9 5 LCD PBA Block Diagram TOP SIDE BOTTOM SIDE...

Page 150: ...D 4 GND 19 LCD_VD13 GREEN3 5 LCD_VD14 GREEN4 20 GND 6 GND 21 LCD_VD12 GREEN2 7 LCD_VD11 GREEN1 22 GND 8 GND 23 LCD_VD23 RED4 9 LCD_VD22 RED3 24 GND 10 GND 25 LCD_VD21 RED2 11 LCD_VD7 BLUE4 26 GND 12 G...

Page 151: ...ONNECTOR 10P NO SIGNAL NAME 1 GND 2 SDC_ CD 3 SDC_WP CCN1 CONVERT B D to LCD 16PIN NO WALL TYPE NO SIGNAL NAME NO SIGNAL NAME 1 GND 9 LCD_DATA1 2 BLVOLT 4 2V 10 LCD_DATA0 3 LCD_DATA7 11 LCD_EN 4 LCD_D...

Page 152: ...4V 13 GND 27 VPH 24V 14 TPH_DATA CN3 3INCH FEED MOT CONNECTOR 9PIN NO SIGNAL NAME NO SIGNAL NAME 1 3INCH_MOT_B 6 3INCH_PEND_SEN 2 3INCH_MOT_A 7 GND 3 3INCH_MOT_ B 8 GND 4 3INCH_MOT_ A 9 3INCH_COVER_SE...

Page 153: ...29 DATA13 5 DATA14 30 DATA15 6 WBE1 31 WBE0 7 RESET 32 ADDR21 8 GCS1_SRAM 4 33 GCS1_SRAM 3 9 GCS1_SRAM 1 34 ADDR17 10 WE 35 ADDR16 11 ADDR15 36 ADDR14 12 ADDR13 37 ADDR12 13 VBT3 3V 38 VBT3 3V 14 ADDR...

Page 154: ...NS 12 TPH_SRTOBE 3 4 27 FEED_MOT_ B 13 GND 28 AUTOCUT_MOT_ A 14 GND 29 FEED_MOT_ B 15 TPH_DATA 30 AUTOCUT_MOT_A CN1 2inch TPH FFC CONNECTOR 21PIN NO SIGNAL NAME NO SIGNAL NAME 1 VPH 24V 12 TPH_CLK 2 V...

Page 155: ...SAM4S SPS 500 SERIES 10 1 10 Block Diagram...

Page 156: ...10 Block Diagram 10 2 SAM4S SPS 500 SERIES MEMO...

Page 157: ...6 TPH Auto cut 3inch PRT Connector Block 11 11 7 2inch PRT Connector Sensor Block 11 12 8 Serial Com Port Block 11 13 9 LAN USB Modem Block 11 14 10 Main Upper Connector Block 11 15 11 Drawer Spool Mo...

Page 158: ...11 2 SAM4S SPS 500 SERIES...

Page 159: ...SAM4S SPS 500 SERIES 11 3...

Page 160: ...11 4 SAM4S SPS 500 SERIES...

Page 161: ...SAM4S SPS 500 SERIES 11 5...

Page 162: ...11 6 SAM4S SPS 500 SERIES...

Page 163: ...SAM4S SPS 500 SERIES 11 7...

Page 164: ...11 8 SAM4S SPS 500 SERIES...

Page 165: ...SAM4S SPS 500 SERIES 11 9...

Page 166: ...11 10 SAM4S SPS 500 SERIES...

Page 167: ...SAM4S SPS 500 SERIES 11 11...

Page 168: ...11 12 SAM4S SPS 500 SERIES...

Page 169: ...SAM4S SPS 500 SERIES 11 13...

Page 170: ...11 14 SAM4S SPS 500 SERIES...

Page 171: ...SAM4S SPS 500 SERIES 11 15...

Page 172: ...11 16 SAM4S SPS 500 SERIES...

Page 173: ...SAM4S SPS 500 SERIES 11 17...

Page 174: ...11 18 SAM4S SPS 500 SERIES...

Page 175: ...SAM4S SPS 500 SERIES 11 19...

Page 176: ...11 20 SAM4S SPS 500 SERIES...

Page 177: ...MD SDC DATA3 SDC_DATA3 SD 9 SCN1_1 I SDC_DATA0 SD SDC_DATA1 SD SDC_ WP SD SDC_ CD SD Shin Heung Precision Co Ltd 2009 02 03 Drawn by A B D Q0 Q4 Q5 Q6 D I DAT 1 L L H L H L VO 2 EN 3 7 4 1 GND 7 4 1 1...

Page 178: ...Size SPS 500 SUB SCH TITLE D Sheet 0 3 2 3 VDD50 VDD50 LED LAN LED BOARD POWER LCD BOARD 1 LCN1_1 A 2 5 I O BOARD GND Vusb 5 GND USB 1 UCN2_1 A 2 UCN2_1 B 4 UCN2_1 D GND USB A3 Date 2008 12 05 D H O Y...

Page 179: ...DDR16 ADDR19 DATA4 DATA7 DATA10 DATA13 ADD11 ADD15 DATA14 15 CN1 15 12 CN1 12 9 CN1 9 6 CN1 6 11 CN1 11 14 CN1 14 8 CN1 8 5 CN1 5 ADDR15 ADDR11 DATA14 GCS1_SRAM 4 ADDR1 ADDR4 ADDR7 VBT33V DATA1 ADDR1...

Page 180: ...2 H 2 CN2 B 5 CN2 E 6 CN2 F VCC VPH VCC VPH 5 CN1 E 2 CN1 B 4 CN1 D 25 CN2 Y 26 CN2 Z 19 CN2 S 20 CN2 T 13 CN2 M 14 CN2 N 29 CN2 AC 23 CN2 W 17 CN2 Q 11 CN2 K 30 CN2 AD 24 CN2 X 18 CN2 R 12 CN2 L 17 C...

Page 181: ...JCN5 A IN GND GND DTB 4 STB 4 IN GND OUT LATCH AC_MOT_A Date A3 2 JCN2 B 4 JCN2 D 1 JCN2 A 7 JCN3 G 6 JCN3 F 9 JCN3 I 4 JCN3 D 1 JCN3 A 3 JCN3 C 2009 01 30 JOINT PCB D H O YUN Drawn by 4 3 1 VDD50V 1...

Page 182: ...11 26 SAM4S SPS 500 SERIES MEMO...

Page 183: ...page to record any special servicing information such as Service Bulletins or Supplements When possible record changes to Code numbers directly on the actual Parts List Always record Service Bulletin...

Page 184: ...Shin Heung Precision Aug 2009 Printed in KOREA V1 1 Code No JK68 70127A...

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