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2-Cycle Chain Saw

 6220G /6220H/5820G/5820H

 

OPERATOR'S MANUAL

1

Summary of Contents for 6220G

Page 1: ...2 Cycle Chain Saw 6220G 6220H 5820G 5820H OPERATOR S MANUAL 1 ...

Page 2: ...Contents Introduction 2 Safety 4 Assembly 13 Operation 16 Maintenance 22 Troubleshooting 27 1 ...

Page 3: ...ts Air Filter Cover Choke control Muffler Bumper Spike Saw Chain Guide Bar Chain Oil Tank Trigger Trigger lockout Front Handle Chain Brake Rear Handle Starter Handle Starter Cover Fuel Tank Saw Chain Guide Bar Clutch cover Cylinder Chain tensioning Screw Visible fuel tank Note isible fuel tank 5820G 6220G only V ...

Page 4: ...Do not use with one hand Avoid contact with nose of guide bar Beware of kickback Note Other symbols decals on the product refer to certification requirements for other commercial areas Product liability As referred to in the product liability laws we are not liable for damages that our product causes if the product is incorrectly repaired the product is repaired with parts that are not from the man...

Page 5: ...uct or do maintenance to the product if you are not sure about the situation Speak to a product expert your dealer service agent or approved service center for information Disconnect the spark plug cable before you assemble the product put the product into storage or do maintenance Do not use the product if it is changed from its initial specification Do not change a part of the product without app...

Page 6: ...area Make sure that you are always in control of the product The product must be operated with two hands Do not operate the product with one hand Serious injury to the operator workers bystanders or a combination of these persons may result from operation with only one hand Hold the front handle with your left hand and the rear handle with your right hand Hold the product on the right side of your...

Page 7: ...eration of the product while up in a tree may result in personal injury The chain brake must be engaged when the product is started to decrease the risk that the saw chain touches you during start A kickback can cause serious injury or death to the operator or others To decrease the risk you must know the causes of kickback and how to prevent them Obey all safety instructions to decrease the risk ...

Page 8: ...ground Without stable ground operation can cause serious injury or death to the operator or others Do not do operate the product on a ladder or in a tree Kickbacks skating bouncing and dropping Different forces can have an effect on the safe control of the product Skating is when the guide bar glides or moves quickly across the wood Bouncing is when the guide bar lifts off the wood and touches it aga...

Page 9: ... operator Pinch Kickback can occur when the saw chain suddenly stops during the cut The wood closes in and pinches the moving saw chain along the top of the guide bar The sudden stop of the chain reverses the chain force and causes the product to move in the opposite direction of the turn of the chain The product moves rearward in the direction of the operator Pull In can occur when the saw chain ...

Page 10: ...bars and saw chains specified by the manufacturer The risk of kickback is increased if the depth gauge setting is too large Personal protective equipment Always use the correct personal protective equipment when you operate the product The personal protective equipment does not erase the risk of injury The personal protective equipment decreases the grade of injury if an accident occurs Generally c...

Page 11: ...ection of the operator The guard also prevents accidental touch between the operator and the saw chain Make sure that the guard is permitted for operation in combination with the product Do not use the product without the guard Make sure that the guard is not damaged Replace the guard if it is worn or has cracks Fuel safety Do not start the product if there is fuel or engine oil on the product Rem...

Page 12: ...he handles dry clean and free from oil or fuel mixture Keep caps and fasteners correctly tightened Replacement components that are not approved or the removal of safety devices can cause damage to the product This can also cause possible injury to the operator or bystanders Only use accessories and replacement parts as recommended Do not change your product Keep the saw chain sharp and clean for s...

Page 13: ...r Remove the bolt protection 3 Put the guide bar above the bar bolts 4 Put on protective chainsaw gloves 5 Lift the saw chain above the drive sprocket Bumper spike Bolt protection Guide bar nuts Clutch cover Clutch Guide Bar bolts Guide Bar Bolts Clutch Steer the guide bar to under clutch position Drive Sprocket Clutch Engage chain in the groove on the guide bar Start on the top edge of the guide ...

Page 14: ...e bar nuts with your fingers Chain Drive Links Chain Rotation Cutters 10 Tighten the saw chain by turning the chain tensioning screw clockwise with the Tighten the saw chain until it does not sag from below the guide bar but you can turn 13 it easy by hand Or turn it by combination wrench 7 Assemble the clutch cover and steer the chain adjuster pin to the hole in the guide bar Chain tensioning Pin ...

Page 15: ...ts on the 1 Stop the engine drive links hang out of the bar groove Check for proper chain tension before starting the unit and periodically during operation 2 Sightly loosen the guide bar nuts 3 Tighten loosen the saw chain by tensioning screw turning the chain with the screw driver 4 lift the tip of the guide bar up to check for proper tension 5 Hold the tip of the guide bar up securely tighten t...

Page 16: ...ble Ignited vapors may explode Always stop the engine and allow it to cool before filling the fuel tank Do not smoke while filling the tank Keep sparks and open flames at a distance from the area WARNING Remove the fuel cap slowly to avoid injury from fuel spray Never operate the unit without the fuel cap securely in place CAUTION For proper engine operation and maximum reliability pay strict attenti...

Page 17: ...ainer before you add the fuel mixture to the fuel tank 6 Put back the fuel tank cap To lubricate the saw chain The product has an automatic lubrication system The saw chain oil tank and the fuel tank are designed so that the fuel runs out before the saw chain oil This safety feature requires that the correct chain oil is used and that the instructions are obeyed 1 Use vegetable based saw chain oil...

Page 18: ... back fully position 10 Continue to pull until the engine starts 17 11 Hold the rear handle with your right hand and the front handle with your left hand 12 Immediately pull the front hand guard rearward in the direction of the front handle to disengage the chain brake Don t pull the rope to its limit As this may cause the rope to break Don t let the rope snap back Hold the handle and let the rope...

Page 19: ... engine again 3 Examine the saw chain Make sure chain still in the drive sprocket Engin runs but the chain is not running 2 Examine the choke position fully close 3 Examine the saw chain Make sure chain still in the drive sprocket 1 Examine the brake pad brake off Make sure chain turn easily by hand Engine runs but clutch cover smokes 1 Examine the brake pad brake off 2 Examine the saw chain Make su...

Page 20: ...eed increases so does the oil flow The amount of oil flowing to the guide bar and saw chain maybe changed by turning the adjustment screw with a small standard screwdriver Turn the screw clockwise to decrease oil flow or turn the screw counterclockwise to increase oil flow Sprocket Adjustment Screw Sprocket cover Note mpty you oil tank when you don t use E If not the oil will keep coming out To stop t...

Page 21: ...d is left to act as a hinge Do not cut through the hinge The hinge wood keeps the tree from twisting and falling in the wrong direction X Y 5 As the felling back cut nears the hinge the tree starts to fall Make sure that the tree can fall in the correct direction and not rock rearward and pinch the saw chain Stop the cut before the felling back cut is complete to prevent this Use wedges of wood pl...

Page 22: ...e log known as overbucking If the log is supported on one end cut 1 3 the diameter from the underside of the log known as underbucking If the log is supported on both ends cut 1 3 the diameter from the top Complete the cut by underbucking the lower 2 3 of the log to meet the first cut If you buck a log on a slope always stand on the uphill side of the log Cut through the log while you maintain comp...

Page 23: ... and make sure that it works correctly Examine the chain catcher for damage Replace the chain catcher if it is damaged Turn the guide bar daily for more even wear Make sure that the lubrication hole in the guide bar is not clogged Clean the guide bar groove Make sure that the guide bar and saw chain get sufficient oil Examine the saw chain for cracks in the rivets and links for abnormally worn rivet...

Page 24: ...arrestor screen on the muffler Clean the external surfaces of the carburetor and its adjacent areas Clean the air filter Install a new air filter if it is damaged or too dirty to be fully cleaned 23 Muffler Air filter Drive sprocket Yearly maintenance Examine the spark plug Clean the external surfaces of the carburetor and its adjacent areas Clean the cooling system Examine the spark arrester mesh Examin...

Page 25: ...e same as the manufacturer supplied part An incorrect spark plug can cause damage to the product 1 If the product is hard to start or operate examine the spark plug for unwanted materials To decrease the risk of unwanted material on the spark plug electrodes a make sure that the idle speed is correctly adjusted b make sure that the fuel mixture is correct c make sure that the air filter is clean 2 ...

Page 26: ...th is determined by the difference in height between the two the depth gauge setting C A B C When you sharpen a cutting tooth there are four important factors to remember Filing angle A Cutting angle A File position Round file diameter Ø To sharpen the cutting teeth Use a round file and a file gauge to sharpen the cutting teeth information on the recommended dimension of 25 ...

Page 27: ... you sharpen the cutting tooth A the depth gauge setting C will decrease To maintain optimal cutting performance the depth gauge B has to be filed down to achieve the recommended depth gauge setting A B C Note This recommendation assumes that the length of the cutting teeth is not reduced excessively Use a flat file and depth gauge tool to adjust the depth gauge 1 Put the depth gauge tool above the s...

Page 28: ...se The spark arrestor screen is dirty Clean the spark arrestor screen The air filter is dirty Clean the air filter The carburetor mixture adjustment setting is incorrect The chain is dull Sharpen the chain The chain is on backwards Reverse the direction of the chain TROUBLESHOOTING The chain tension is too tight Adjust the chain tension The chain oil tank is empty Refill the bar lube reservoir The gu...

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