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Summary of Contents for PRIME DESIGN VBR3-FT31B

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Page 2: ...25 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 2 2 4 5 7 8 1 6 9 3 Lock Washer 6X 23 Channels 2X 74 Channels Pre assembled 2X Channel Bracket 6X M8 x 20MM 6X M8 X 25MM 8X Flat Washer 16X Mounting Bracket 8X Foam Pad 8X M8 Lock Nut 10X Anti Seize 1X 11 10 10 VBR3 FT31B ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS CONTENTS OVERVIEW 2 Rear Cro...

Page 3: ... ASSEMBLY INSTRUCTIONS PACKAGING CONTENTS 8 Front Drive Shaft Qty 1 B Version 35 75 9 Ladder Stop Assembly Qty 3 1 75 5 Rear Drive Shaft Qty 1 Right Hand B4 Version 46 00 6 Handle Latch Assembly Qty 1 7 Connecting Bar Qty 1 48 00 12 HKT 8163 Not called out in Overview Qty 1 11 USQSG Ergorack Qty 1 Quick Start Guide Rotation 10 L Z Post Kit Qty 1 Adj Z Post 7 25 L Post w HKT 0160 Flat Washer 2X Loc...

Page 4: ...DE ASSEMBLY SEQUENCE Installer s Note Crossbars are not centered on the vehicle Set Crossbars according to the left hand dimensions shown in the Crossbar Adjustment procedure shown on page 6 Failure to position the Crossbars as shown in this Manual may result in damage to the sliding door and or ladder rack MOUNTING BRACKETS Apply Anti Seize to all M8 x 25MM Flat Head Screws and install the Channe...

Page 5: ...ush Fig A Apply silicone sealant not provided to screws VBR3 FT31B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION 2 6 Position Mounting Brackets to designated dimension shown below then torque the M8 X 20MM bolt to 90 in lbs Proceed to Step 3 1 2 5 Loosen nuts Position the rear and center Mounting Brackets as shown Position the front Mounting Brackets as shown Attach Mounting Brackets to the Aluminum S...

Page 6: ... 6 Front Rear 10 00 Center 10 00 9 25 Rear Front Fig B VBR3 FT31B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION REAR DRIVE SHAFT CYLINDER HARDWARE 4 1 4 2 4 3 Torque to 90 in lbs 5 1 5 2 4 4 Torque to 80 in lbs 3 2 CROSSBAR ADJUSTMENT Torque all of these Crossbar Clamp nuts to 90 in lbs NOTE For instructional clarity the FBM Mounting System will not be shown for the remainder of this Assembly Manual 3...

Page 7: ...PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 7 VBR3 FT31B ASSEMBLY INSTRUCTIONS RIGHT SIDE ROTATION CONNECTING BAR FRONT DRIVE SHAFT 6 1 7 1 7 3 6 2 7 2 7 4 CONNECTING BAR FASTENERS 8 DRIVE SHAFT SEALING 9 1 Apply Silicone Sealant to Connecting ...

Page 8: ...mp Bracket as shown then finger tighten if adjusting later or torque to 80 in lbs 10 3 Place the L Post into the bottom groove of the Rear Crossbar ensuring the L Post seats into the Crossbar s inside bottom groove as seen from the front of the Rear Crossbar 10 2 Prepare the L Post by removing the hex head bolt lock washer flat washer and Bracket Clamp Retain for installation Steps 10 4 10 8 Slide...

Page 9: ...to the Auto Clamp and the gap between the two is even from top to bottom 10 7 Repeat steps 10 1 10 8 for the front L Post installation 10 9 Ensure both Z Post Mounting Clamps are fully seated into the top groove of the Upper 11 1 Slide the Z Post into the Mounting Clamp Assembly Refer to the Quick Start Guide for Z Post positioning 11 2 11 3 Torque to 90 in lbs Repeat steps 11 1 11 3 for the front...

Page 10: ...Large Cap 13 14 15 LEFT SIDE ASSEMBLY SEQUENCE VBR3 FT31B ASSEMBLY INSTRUCTIONS LEFT SIDE BASE CROSSBAR CAPS LADDER STOPS 13 1 13 2 14 1 14 2 Loosen the nut to allow the End Stop to slide into the Crossbar groove Position the Ladder Stop to the desired location then torque the nut to 90 in lbs NOTE Some Front Crossbars may have additional drilled holes Press Crossbar Caps into Crossbar holes if pr...

Page 11: ...medesign net TM 2019 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6764268 6971563 2364879 8857689 8511525 8991889 2271515 2364897 9506292 9481313 9481314 9796340 6202807 6427889 9415726 AND OTHER PATENTS PENDING 11 VBR3 FT31B ASSEMBLY INSTRUCTIONS FINAL INSTRUCTIONS 15 Place the Quick Start Guide into the vehicle s glove box for ladder setup and adjustment QUICK START GUIDE ...

Page 12: ...USAM VBR3FT31B US01 Rev E 0419 ...

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