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USE AND MAINTENANCE

Vending Machine

WARNING: 

This instruction manual is intended exclusively for specialized personnel.

D.A.

 CRISTALLO 400

D.A.

 CRISTALLO 600

Type: D.A. FS 400
Type: D.A. FS 600

Summary of Contents for CRISTALLO 400

Page 1: ...USE AND MAINTENANCE Vending Machine WARNING This instruction manual is intended exclusively for specialized personnel D A CRISTALLO 400 D A CRISTALLO 600 Type D A FS 400 Type D A FS 600...

Page 2: ...Container 1 2 instant products 14 Container 3 4 instant products 15 Coffee bean hopper 16 Coffee grinder 17 Mixer 18 Instants opening 19 Spiral mixer 20 Brew group 21 Drip Tray 22 Dispensing arm 23 Co...

Page 3: ...3 English Fig 1 11 17 18 13 12 14 19 15 20 23 24 16 25 21 22 32 29 28 33 34 30 31 26 35 36 27 MAIN PARTS CRISTALLO 600...

Page 4: ...ducts 14 Container 3 4 instant products 15 Coffee bean hopper 16 Coffee grinder 17 Mixer 18 Instants opening 19 Spiral mixer 20 Brew group 21 Drip Tray 22 Dispensing arm 23 Coffee ground channel 24 Fl...

Page 5: ...5 English Fig 1 11 17 18 13 12 14 19 15 20 23 24 16 25 21 22 32 27 29 28 33 34 30 31 26 35 36 MAIN PARTS CRISTALLO 400...

Page 6: ...ean supply 23 7 2 Dose calibration 24 7 4 Stirrer supply 24 7 3 Coffee grinding calibration 24 7 5 Cupsupply 25 7 6 First start up of the vending machine 26 7 7 Filling the boiler manually 26 7 8 Use...

Page 7: ...icians dealing either with the vending machine or the product to be dispensed Important Indicates the operations for keeping the vending machine in good working order Recommended solutions Indicates a...

Page 8: ...be dangerous as a result of unsuitable temperatures Important Improper use of the vending machine invalidates all warranties The Manufacturer declines any liability for damage to property or injury to...

Page 9: ...ate Supply voltage see data plate Electric voltage frequency see data plate Power cord length 1 600 mm Water mains connection 3 4 Gas type Water mains pressure see figure 4 A Weighted sound pressure l...

Page 10: ...data plate Supply voltage see data plate Electric voltage frequency see data plate Power cord length 1 600 mm Water mains connection 3 4 Gas type Water mains pressure see figure 4 A Weighted sound pre...

Page 11: ...ion testing and maintenance operations Precautions for preventing human errors make the operators aware of safety issues handle the vending machine either packaged or unpackaged in safe conditions hav...

Page 12: ...the risks resulting from the presence of live or moving components 3 5 Residual risks The dispensing outlet is protected by the door interlocked by the safety switch If it is opened during the brewing...

Page 13: ...the vending machine overturning or laying the vending machine flat during transport and handling shaking the vending machine lifting the vending machine with ropes or cranes leaving the vending machi...

Page 14: ...er to keep the air outlet grille free Fig 12 5 2 Unpacking and positioning On receipt of the vending machine make sure that it has not been damaged during transportation and that package has not been...

Page 15: ...in a way that the four fixing A screws can be removed Fig 15 To lift the pallet so that the four supporting B feet can be screwed on Fig 16 it is necessary to remove the skirting Fig 17 and 18 by loo...

Page 16: ...ith the stirrer set designed for use of 90 mm stirrers Warning If 90 mm stirrers are used make sure that the rubber pin Fig 22 is inserted in the hole Fig 23 To substitute the 90 mm stirrers with thos...

Page 17: ...28 Insert the product labels Fig 29 Check the exact position of the labels against the selection key Fig 30 Instruction plate Insert the instruction plate into the slot Fig 31 The keypad panel must b...

Page 18: ...knote reader 24V DC parallel coiner 24V DC executive systems also PRICE HOLDING MDB systems BDV systems cancelling machine 24V DC parallel banknote reader 12V DC parallel coiner 12V DC tokens acceptor...

Page 19: ...and 8 bars see data plate Remove the cap from the coupling placed on the vending machine back panel Fig 37 Connect the water supply pipe to the 3 4 Gas coupling of the vending machine Fig 37 5 9 Conn...

Page 20: ...for 8 seconds Key Sugar Quantity Fig 40 Decreases the quantity of sugar in the selected beverage Press the key before selecting the beverage The preselection remains active for 8 seconds Preselection...

Page 21: ...active for 8 seconds Key Sugar Quantity Fig 40 Decreases the quantity of sugar in the selected beverage Press the key before selecting the beverage The preselection remains active for 8 seconds Presel...

Page 22: ...ea Instant product 2 Milk Instant product 3 Chocolate Instant product 4 Decaffeinated coffee Instant product 5 Barley not Cristallo 400 7 1 1 Instant product supply Open the cover of the container to...

Page 23: ...cover Fig 46 Put coffee beans into the container Fig 47 Replace the cover on the container Important If the message COFFEE NOT AVAILABLE is displayed after the supply the following operations should b...

Page 24: ...ositions available which indicate the basic quantity area 6 gr 7 gr 8 gr 9 gr Fig 49 move the adjusting lever into the rack and select the slot corresponding to the dose required Fig 50 7 3 Coffee gri...

Page 25: ...Make sure the stirrers have no burrs are not bent and are all placed horizontally 7 5 Cup supply Use only cups suitable for automatic vending 70 71 mm diameter and avoid compressing them while loading...

Page 26: ...machine it is possible to fill the boiler following one of the following procedures a press the P2 key Fig 41 to enter the maintenance menu press the e key PRESELECTION Fig 40 followed by the UP key...

Page 27: ...setting modification request the value of this setting decreases Key UP 1 Fig 58 By pressing this key it is possible to access the next entry inside the same level If used after requesting the change...

Page 28: ...2 12 M 20 SET 00 PRODUCT BEFORE YES INSTANT PRODUCT 01 YES CONTINUES DISPENSING TEXT _WAIT FOR PRODUCT PROGRAMMABLE TEXTS STAND BY TEXT _CRISTALLO 400 CONTINUES LANGUAGE ITALIANO LANGUAGE ITALIANO SER...

Page 29: ...E 01 INSTANT PROD 03 005 BEVERAGE 01 H2O SOLUBLE 03 005 BEVERAGE BREWING BEVERAGE BREWING BEVERAGE 01 BEVERAGE 01 SEQUENCE 003C CONTINUES BEVERAGE 01 H2O COFFEE 080 BEVERAGE 01 SUGAR 0 BEVERAGE 01 BEV...

Page 30: ...o product quantity stop functions Step down counters It allows setting a quantity of water which must be dispensed before the message of operation in the maintenance menu is received In the menu item...

Page 31: ...llows setting the message appearing on the display when the vending machine is dispensing a product PRESELECTION TEXT YY it allows setting the message appearing on the display when the preselection mo...

Page 32: ...onnected to the CPU card has to count the coffees or all dispensed beverages Clock visible if clock module is installed Enables setting of the hour minute day of the week day of the month month and ye...

Page 33: ...a normal beverage The CUP key is linked to beverage X The default setting for that beverage is the cup only C Preselection Y by pressing this key the vending machine displays the preselection message...

Page 34: ...RS232 or infrared The following information is transferred ID1 SAE VMC code VMC model name COMBI software version ID4 decimal point position and country code EA3 total number of readings date and time...

Page 35: ...ntry of the password digits the beverage keys 1 2 3 7 8 9 Fig 40 are linked to the following values Key Value 1 10 7 10 2 100 8 100 3 1000 9 1000 Example to set the value 2313 it is necessary to press...

Page 36: ...y be connected to the vending machine is always disabled Inhibition Level Enables setting of the active level of the banknote reader inhibition signal Banknote Value Enables setting of the value of ba...

Page 37: ...the maximum credit level beyond which all recharge operations if enabled are ineffective By setting MAX RECHARGE 20 00 the credit on the vending machine will be transferred to the card if the sum does...

Page 38: ...turned as change only after the sale has been completed Default YES Banknotes enabling Enables selection of which banknotes will be accepted by the MDB banknote reader A specific banknote is enabled f...

Page 39: ...chine can brew 18 beverages in direct mode or up to 50 beverages 32 of which by means of the preselection Each beverage can be prepared using coffee beans and or instant products The technician can se...

Page 40: ...Instant product 2 Instant product 3 Instant product 4 BEVERAGE BREWING CRISTALLO 400 The vending machine can brew 14 beverages in direct mode or up to 38 beverages 24 of which by means of the preselec...

Page 41: ...Soluble It defines the amount of water to be mixed with the instant powder Example 3 indicates that water will be mixed with the instant product 3 022 indicates that 22 water units will be brewed wit...

Page 42: ...the same price level SINGLE PRICES each beverage will be given a specific price level Global price setting By pressing the UP and DOWN keys and confirming with ENTER it is possible to choose the pric...

Page 43: ...ent it is possible to set rinsing times switch on off times differentiated pricing times free dispensing times 8 3 Maintenance menu The structure of the maintenance menu is shown at 8 3 2 All entries...

Page 44: ...set mode designed to be used by non qualified technical personnel can be activated without entering the programming maintenance menu and attempts to remove automatically any non critical error conditi...

Page 45: ...d If at the end of this procedure at least one error condition remains unchanged the display will show the message Fail X N where X is the number of errors that could not be removed and N the total nu...

Page 46: ...r index in LOG NN number of errors in LOG Rinsing Enables rinsing of the instant product brewing circuits By pressing the ENTER key the automatic cycle starts thus activating each instant product circ...

Page 47: ...discounts and increases made Overpay The amount of credit collected when the OVERPAY time has elapsed is displayed Card In The amount of credit collected from cards is displayed Card Out The amount of...

Page 48: ...case the display shows the message CLOSE SERVICE DOOR Important The brewing cycle cannot be interrupted by the dispensing outlet door open until cup sugar and stirrer loading is complete If the door i...

Page 49: ...t using any detergent or solvent that could modify their form and operation Removable components cannot be rinsed in the dishwasher During the cleaning and maintenance operations do not stress the fol...

Page 50: ...ean it carefully Fig 62 10 2 3 Replacement of the coffee ground bag Tighten the clip extract the full bag and replace it with a new one Fig 63 10 2 4 Emptying the fluid discharge tank Remove the tank...

Page 51: ...offee ground channel Fig 69 and wash it with lukewarm water Fig 70 10 2 6 Cleaning the instant product dispenser and the mixer Disconnect the dispensing hose from the nozzle and from the dispensing ar...

Page 52: ...locking ring clockwise Fig 72 and remove the mixer body Remove the fan by levering carefully with a flat screwdriver Fig 73 Wash all components with lukewarm water and pay particular attention not to...

Page 53: ...letely dry Assemble the components in reverse order 10 2 8 Cleaning the containers To clean the coffee bean hopper the following operations are necessary push the moving panel inward Fig 77 dispense a...

Page 54: ...the container and dry it carefully before reassembling it replace the container taking care to insert the nozzle into the coupling Fig 82 Fig 79 A remove the container fig 79 by pushing it towards th...

Page 55: ...sing arm Remove the elastic which blocks the hoses Fig 83 Disconnect the hoses from the dispensing arm Fig 84 push the rubber tip Fig 85 to release the dispensing arm Remove the brewing unit Fig 86 Wa...

Page 56: ...an aspirator 10 2 11 Cleaning the sugar dispensing channel Unscrew the knurled pin to remove the movable sugar chute from the support Fig 87 Unfasten the screw fixing the movable sugar chute to the co...

Page 57: ...ents needs to be accessed the instant product and coffee containers must be removed place the cover Fig 90 ref A on the coffee grinder to avoid any remaining coffee spilling out and unfasten the four...

Page 58: ...ure all the memory pins are fully inserted so that they fit the 16x2 strip perfectly Turn on the vending machine The vending machine checks if a suitable external memory is present If this is the case...

Page 59: ...FFEE NOT AVAILABLE NOT AVAILABLE NO CHANGE AVAILABLE NO LINK Cod errore 11 DISPLAY MESSAGES This section shows the display messages during standard operation in case of a fault error messages 11 1 Mes...

Page 60: ...emperature sensor out of range 14 TEMP SENSOR ERROR14 E blocked NO YES YES e2prom corrupted 16 E2CHECK ERROR 16 E blocked NO YES YES no movement of cup holder detected 17 BASKET CUP BLOCKED17 E blocke...

Page 61: ...ontainer After draining the pipe completely fit the spring back into its original position 12 2 Inactivity and storage periods If the vending machine needs to be stored or remains inactive for a long...

Page 62: ...suring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling...

Page 63: ...63 English...

Page 64: ...Cod 15001063 Ed 00 03 07...

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