Sachs Speedforce 50 Service Manual Download

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CONTENTS

RIDING INSTRUCTIONS

Ride safely ............................................................................... 15

Ride economically and environmentally .................................. 16

Running-in instructions ............................................................ 17

Starting ............................................................................. 18 - 19

Brakes .............................................................................. 20 - 21

Stopping the engine ................................................................. 21

SERVICE INSTRUCTIONS

Servicing the scooter / cleaning agents ............................ 22 - 23

Winter operation and corrosion protection ............................... 23

Repairing paint damage / servicing the tyres .......................... 24

Lay-up commission .................................................................. 24

Technical modifi cations, accessories and spare parts ............ 25

OVERVIEW AND OPERATION

Identifi cation number, engine number ........................................3

View of vehicle .......................................................................4 - 5

Cockpit, handlebar instrument ....................................................6

Ignition lock and fork-column lock ...............................................7

Digital clock ................................................................................8

Storage box, luggage hook .........................................................9

Fuel, fuel tank ...........................................................................10

Tank cap ...................................................................................11

Lubricating oil tank ...................................................................12

Side stand, parking stand .........................................................13

SAFETY TEST

Checklist ...................................................................................14

Load and lights .........................................................................15

Summary of Contents for Speedforce 50

Page 1: ...ion protection 23 Repairing paint damage servicing the tyres 24 Lay up commission 24 Technical modifications accessories and spare parts 25 OVERVIEW AND OPERATION Identification number engine number 3...

Page 2: ...50 51 Inspection plan 52 54 Proof of maintenance 55 56 NOTES ON MAINTENANCE Transmission oil 26 Checking steering bearing telescopic fork 26 Adjusting the shock absorber 27 Tyres 28 Front wheel brake...

Page 3: ...in definite keys for Ignition lock lubricating oil tank sto rage box and tank cap Keep the spare key at a safety place NOTE The description for right and left hand side is viewed from the driver The...

Page 4: ...ght hand side view 1 Storage box with tool kit 2 Luggage hook 3 Cover for lubricating oil tank 4 Battery box and fuse 5 Ignition and fork column lock 6 Brake fluid container for front wheel brake 7 Ha...

Page 5: ...10 11 14 15 16 OVERVIEW AND OPERATION Left hand side view 9 Handbrake lever for rear brake 10 Cockpit 11 Tank cap 12 Transmission oil filler screw 13 Kick starter 14 Parking stand 15 Air filter 16 Si...

Page 6: ...and should normally be in position 1 Fixed grip 2 Handbrake lever for rear brake 3 Direction indicator switch Switch to the left Left indicator on Switch to the right Right indicator on Push button fo...

Page 7: ...light only for a limited period Take into account the charge of the battery The key can be removed in positions and 1 Operating position Ignition and all circuits activated 2 Ignition off Fork column...

Page 8: ...the month appears The month value can be set by pressing button S Button M press 3 time until the day appears The day value can be set by pressing button S Button M press 4 time until the hours appea...

Page 9: ...gh temperature Storage box Unlock Insert the ignition key 1 into the lock turn and press down the key to the right or left direction OPEN Lock Press down the seat 2 until the lock is engaged Pull out...

Page 10: ...Use only premium lead free fuel min 95 octane Fuel fuel tank WARNING Fuel is highly inflammable and can ex plode Do not smoke or bring a naked flame near the fuel tank Fuel expands under the influence...

Page 11: ...nlock Turn the cover 2 to the left or right side Insert the ignition key in the lock 3 turn to the left and open the tank cap 4 Lock The marks 5 must be in front before closing the tank cap Close the...

Page 12: ...mage caused by not observing this instruction will not be covered under warranty Filling up with lubricating oil Use only mineral or semi synthetic oil for separate injection API Norm TC JASO Norm FC...

Page 13: ...r left hand on the left hand handlebar grip Hold with your right hand the holder grip 3 Fold out the arm of the side stand 1 as far forward as it will go and stop by foot Slowly tilt the scooter to th...

Page 14: ...l lowing Steering smooth and free of play Clutch lever play Lubricating oil quantity Fuel quantity Front brake Rear brake Tyres profile and pressure Telescopic fork Load lights Total weight Lights Bra...

Page 15: ...the lights WARNING The total allowable weight may not be exceeded Check the tyre pressure Checking the lights WARNING Before any ride check the operation of all lighting components Check that the hea...

Page 16: ...urn the engine off when waiting in traf fic Different riding conditions affect fuel con sumption The following conditions are un favourable for fuel consumption High traffic density especially in big...

Page 17: ...urface They must therefore be roughened by care fully running them in at various slanted positions Only then will the surface obtain its full grip Running in new brake linings WARNING New brake lining...

Page 18: ...r to avoid a moving of the scooter Avoid high engine rpm s while the vehicle is standing still otherwise the clutch will engage NOTE The scooter is equipped with a side stand switch If the side stand...

Page 19: ...g position Do not open the throttle 4 Depress the kick starter lever 6 quickly and the engine will start After the engine is running return the kick starter lever to its normal position NOTE Use the k...

Page 20: ...l not pose a risk to yourself or others e g a deserted parking area WARNING Operate the brakes to grind off the salt deposited on the brake discs Dirty brakes When riding on dirty streets the braking...

Page 21: ...le gas and operate both brakes at the same time On tight curves sandy dirty streets wet asphalt and icy roads use the front brake carefully if the front wheel locks the bike will slide sideways Brake...

Page 22: ...ic or penetrating cleaning agents or solvents WARNING Always carry out a brake test after clean ing and before starting a ride CAUTION Do not use steam or high pressure jet devices Such devices can da...

Page 23: ...hassis and the aluminium parts and pre serve them with a commercially available anti corrosion agent Operation in winter and anti corrosion protection NOTE Protect the environment by using only en vir...

Page 24: ...CTIONS Lay up commission Lay up Clean the motorcycle Remove the battery Observe the maintenance instructions Spray suitable lubricants onto the brake lever and clutch lever joints and the side standar...

Page 25: ...hanges CAUTION We recommend using only approved Sachs accessories and original Sachs spare parts for Sachs motorcycles This is in your own interests the safety suitability and reliability of these acc...

Page 26: ...lock the front wheel brake Now pump the fork girders 2 several times up and down using the handlebar The suspension should respond perfectly Check the fork girders for oil leaks NOTE If damage to the...

Page 27: ...o the total weight A harder B softer Adjusting the spring preload NOTE The spring preload can be infinitely ad justed Turn the adjustment nut 1 with a suitab le spanner in direction A to increase the...

Page 28: ...ist on the valve caps Tyre pressure Front 2 0 bar Rear 2 25 bar Tyre size The standard scooter is provided with the following tyre sizes Front 120 70 12 56J Rear 130 70 12 56J All Tyres are tubeless W...

Page 29: ...he brake fluid must be changed by a Sachs dealer The level must not drop below the MIN mark Use only brake fluid of the DOT 4 classific ation CAUTION Do not spill any brake fluid on painted or plastic...

Page 30: ...1 at the brake calliper Visually inspect the sight glass 2 at the brake calliper Check the thickness of the brake lining Minimum thickness A 2 0 mm If the lining thickness is below the mini mum have t...

Page 31: ...the rear wheel brake CAUTION For your own safety we recommend hav ing activities to the brake system carried out by a Sachs dealer NOTE Afteralongerperiodofoperation adjustment of the brakes is essen...

Page 32: ...ed by other parts Open the twist grip throttle control until resistance can be felt Measure the play Nominal value A 1 2 mm Adjusting the play of the twist grip throttle control Adjustment Push back t...

Page 33: ...air filter In case of heavy dirtiness the foam 11 has to be replaced Disassembly and cleaning Open the seat 1 Remove the screws 2 and take off the storage box 3 together with the seat Disconnect the...

Page 34: ...ueeze Cleaning the air filter Disassembly and cleaning Remove the screws 9 and take off the air filter cover 10 Remove the foam 11 Clean the foam with Motorrex air cleaner Afterward soak and wring out...

Page 35: ...e scooter is ride on dusty roads very often Check for properly installation of the foam housing in the filter case Otherwise the engine runs poorly or lead to serious engine damage Be careful not to s...

Page 36: ...de Pull the spark plug connector 1 Unscrew the spark plug with the spark wrench from the on bord toolkit Check the electrode gap 0 6 0 7 mm replace the spark plug if it is severely burnt away Use a ne...

Page 37: ...ed behind the inspection cover 2 Turn off the ignition Remove the two screws 1 and open the inspection cover 2 Open the fuse case 3 and remove the fuse A faulty or blown fuse must be replaced by a new...

Page 38: ...he spots must be flushed with plenty of water If acid is swallowed immediately visit call a doctor CAUTION Do not expose batteries to direct sun light Discharged batteries can freeze so they must be s...

Page 39: ...en installing the battery first connect the plus terminal 4 red cable The battery is maintenance free Do not try to open it NOTES ON MAINTENANCE Removing and installing the battery Turn off the igniti...

Page 40: ...erating license Do not touch the bulbs with bare fingers Hold bulbs with a clean dry cloth when installing or removing them Low beam high beam bulb 12V 15W Position light bulb 12V 5W Turn off the igni...

Page 41: ...e in reverse order to disassembly NOTE During installation make sure that the terminals of the headlight cover 2 and of the front cover 4 and are firmly pushed in the guides Installation takes place i...

Page 42: ...ers Hold bulbs with a clean dry cloth when installing or removing them Front and rear indicator Remove the screws 1 Carefully remove the cover 2 Remove the bulb socket 3 and release it by turning to t...

Page 43: ...h a clean dry cloth when installing or removing them Remove the screws 1 Carefully remove the tail brake light cover 2 Push the bulb 3 back and release it by turning to the left Remove the bulbs Insta...

Page 44: ...just the screws 1 for the vertical and horizontal angle of the illuminated surface area of the road top for the left and right headlamp Check the headlamps WARNING Do not run the engine in an enclosed...

Page 45: ...5 1 Cooling Fan air cooled Maximum net power output 2 1 kW at 8 000 1 min Maximum net torque 3 2 Nm at 5 500 1 min Ignition system Transistorized ignition system with electronic ignition control CDI...

Page 46: ...ic fork Rear suspension Unit swing hydraulic shock absorption adjustable preload Wheels front Light metal Alu MT 2 50 x 12 Wheels rear Light metal Alu MT 2 50 x 12 Tires front 120 70 12 56J tubeless T...

Page 47: ...m TC JASO Norm FC Transmission oil Filling quantity Hypoid oil SAE 85W 140 or SAE 80W 90 GL5 oil change 0 10 litres oil change overhaul 0 11 litres Electrical Equipment Generator 12V 130W Battery 12V...

Page 48: ...ll length 1830 mm Width across handlebars 705 mm without rear view mirror Maximum height 1165 mm without rear view mirror Wheel base 1290 mm Seat height 800 mm Weight empty 87 kg Weight in running ord...

Page 49: ...her through the authorized Sachs dealer seller The customer is then entitled to legal claims Replaced parts pass over into the possession of Sachs Fahrzeug und Motorentechnik GmbH 2 The installation o...

Page 50: ...his may already occur after 500 km Brake linings brake shoes brake lines depending on riding style and load these may already be worn after 1500 km in cross country operation even earlier Sedal rings...

Page 51: ...plates bonded screw connections during each maintenance interval or after unscrewing the nut or unlocking the lock Variomatic CVT rolls belts depending on riding style and load these may be worn after...

Page 52: ...must be complied with At 1 000 km 1st service Every 3 000 km or after 6 months Every 6 000 km or after 12 months After the warranty period the inspection intervals specified in this manual must be ap...

Page 53: ...3 000 km 6 months Every 6 000 km 12 months Every 12 000 km 24 months Air cleaner foam filter I I C R Fuel filter I I I R Spark plug I I I R Ignition time I I Carburettor Idle speed I I I Throttle cabl...

Page 54: ...3 000 km 6 months Every 6 000 km 12 months Every 12 000 km 24 months Bolts and nuts engine I I I Exhaust system I I Fuel tank fuel hoses I I I Battery I I I Stearing and bearings I I I Front and rear...

Page 55: ...mp After 3 000 km 6 months dealer stamp 1 000 km 1 months 1st service dealer stamp After 18 000 km 36 months dealer stamp After 6 000 km 12 months dealer stamp After 12 000 km 24 months dealer stamp A...

Page 56: ...rake fluid Yes no Km Date Stamp signature New brake fluid Yes no Km Date Stamp signature New brake fluid Yes no Km Date Stamp signature New brake fluid Yes no Km Date Stamp signature MAINTENANCE CONFI...

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