Issued / Herausgegeben / Publication / Pubblicato
09/02001
V9012
Hand operated hydraulic crimping tool
Hydraulisches Hand-Crimpwerkzeug
Instruction Leaflet
Bedienungsanleitung
Feuille d’instructions
Foglio d’instruzioni
Figures / Abbildung
Outil de sertissage de nomenclature
Utensile a crimpare idraulico
con azionamento a mano
RS
Stock No.
1
B
A
F
E
A. Die positions
B. Rotating head
C. Cover for oil reservoir
D. Pumping lever
E. Pressure release trigger
A. Positionen der Einsätze
B. Drehkopf
C. Abdeckung des
Ölbehälters
D. Pumpgriff
E. Druckentlastungshebel
C
D
A. Positions des matrices
B. Tête rotative
C. Couvercle du réservoir
d’huile
D. Levier de pompage
E. Détente à relâchement
de pression
A. Posizioni matrici
B. Testa rotante
C.Coperchio per il serbatoio
dell'olio
D. Leva di pompaggio
E. Grilletto di rilascio
pressione
445-885
Operation
1. Select the appropriate dies and locate into open head.
2. Lock the head of the tool over the crimp connector,
ensuring the crimp connector sits correctly in the die nest.
3. Pump the pistol grip until the dies are fully closed. The
crimp being completed on hearing a 'click' as the overload valve
activates and releases pressure against the dies.
4. To retract the ram depress the pressure relief trigger.
5. To remove the dies from the head, grip either side and pull.
6. The crimp may be inspected for conformance as the dies
impress the size of the conductor that should be crimped. This figure
may be inspected for conformity to the cable and crimp terminal
sizes.
Servicing
1. After periods of use it may be necessary to bleed the tool and
to refill the reservoir. This being evident through slow ram retraction
or rough ram movement.
2. Insert a set of crimping dies and operate tool until the
overload valve activates. Invert the tool, positioning the
reservoir up right and leave overnight. This enables air to rise to the
top of the reservoir.
3. Unscrew the oil reservoir cover exposing the reservoir filler plug.
4. Remove filler plug and refill reservoir with Shell Tellus 15 or
equivalent. Hydraulic brake fluids are NOT suitable.
5. Operate the pressure release trigger causing excess oil
and air in the system to be released as the ram retracts.
6. Replace filler cap and oil reservoir cover, complete a further two
actions of the tool in the inverted position. Tool is now ready for use.
RS Components shall not be liable for any liability or loss of any nature (howsoever
caused and whether or not due to RS Components’ negligence) which may result from
the use of any information provided in
RS
technical literature.
A
E
B
D
C
8:35 am, Feb 26, 2008
Summary of Contents for 445-885
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