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Rockwell 

Automation 

 
1606-XLE80E 24V, 3.3A; Single Phase Input 

 

 

10000108328

 (Version 00)

 

 

www.ra.rockwell.com    

 

Page 1 

 

1606-XLE80E 

24V,3.3A Single Phase Input 

P

OWER 

S

UPPLY

 

¾

 

Ultra-small size 

¾

 

Extra-low inrush current 

¾

 

Active power factor correction 

¾

 

Wide range AC/DC input 

¾

 

Superior efficiency and temperature rating 

¾

 

DC-OK  

                     

 

 

1.

 

G

ENERAL 

D

ESCRIPTION

 

The 1606 XLE power suppliesare cost optimized power supplies without compromising quality, reliability and performance. The 1606-XLE80E is part of 
the XLE power supply family. 

The 1606-XLE includes all the essential basic functions.

 

The most important features are the small size, the high efficiency and the wide temperature 

range.The wide-range-input makes worldwide installation and usage very simple.  

 
 
 

 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 

 

2.

 

S

PECIFICATION 

Q

UICK REFERENCE

 

Output voltage 

DC 24V 

 

Adjustment range 

24 - 28V 

 

Output current 

3.3A 

At 24Vdc 

 2.7A 

At 

28Vdc 

Output power 

80W 

 

Output ripple 

< 50mVpp 

20Hz to 20MHz 

Input voltage 

AC 100-240V 

Wide-range Input 

Line frequency 

50-60Hz  

±6% 

AC Input current 

typ. 1.24 / 0.68A 

At 120 / 230Vac 

Power factor 

typ. 0.61 / 0.56 

At 120 / 230Vac 

AC Inrush current 

typ. 23 / 45A 

At 120 / 230Vac 

DC Input 

110-375Vdc 

Full output current 

 

88-110Vdc 

Output current max. 
2.5A  

Efficiency 

typ. 88.0 / 89.8% 

At 120 / 230Vac 

Losses 

typ. 11.1 / 9.1W 

At 120 / 230Vac 

Temperature range 

-25°C to +70°C 

Operational 

Derating 

1.8W/°C 

+60 to +70°C 

Hold-up time 

typ. 29 / 120ms 

At 120 / 230Vac 

Dimensions 32x124x102mm 

WxHxD 

 

 

 

 

3.

 

A

GENCY 

A

PPROVALS

 

IND. CONT. EQ.

 

UL 508 

 

UL 60950-1

 

 

EMC, LVD

 

 

4.

 

R

ELATED 

P

RODUCTS

 

 

1606-XLB 

Wall mount bracket 

 1606-XLSRED  Redundancy 

Module 

 1606-XLBUFFER 

Buffer 

unit 

Summary of Contents for 1606-XLE80E

Page 1: ...nput makes worldwide installation and usage very simple 2 SPECIFICATION QUICK REFERENCE Output voltage DC 24V Adjustment range 24 28V Output current 3 3A At 24Vdc 2 7A At 28Vdc Output power 80W Output ripple 50mVpp 20Hz to 20MHz Input voltage AC 100 240V Wide range Input Line frequency 50 60Hz 6 AC Input current typ 1 24 0 68A At 120 230Vac Power factor typ 0 61 0 56 At 120 230Vac AC Inrush curren...

Page 2: ...closure 20 26 12 Mounting Orientations 21 INTENDED USE Those responsible for the application and use of the products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including and applicable laws regulation codes and standards TERMINOLOGY AND ABREVIATIONS PE and symbol PE is the abbreviation for P...

Page 3: ... 400mV See Fig 5 2 Turn on voltage typ 75Vac 75Vac 75Vac Steady state value see Fig 5 1 Shut down voltage typ 58Vac 58Vac 58Vac Steady state value see Fig 5 1 The power factor is the ratio of the true or real power to the apparent power in an AC circuit The crest factor is the mathematical ratio of the peak value to the RMS value of the input current waveform Fig 5 1 Input voltage range Fig 5 2 Tu...

Page 4: ...tage typ 103Vdc Steady state value at 2 5A output load Shut down voltage typ 50Vdc Steady state value at 2 5A output load Instructions for DC use a Use a battery or similar DC source b Connect pole to L and pole to N c Connect the PE terminal to a earth wire or to the machine ground In case the pole of the battery is not connected to earth use an appropriate fuse to protect the N terminal Fig 6 1 ...

Page 5: ...r Input Current Input Voltage Output Voltage A Start up delay Inrush delay Input 230Vac Output 24V 3 3A Ambient 25 C Upper curve Input current 20A DIV Medium curve Input voltage 500V DIV Lower curve Output voltage 20V DIV Time scale 40ms DIV 8 HOLD UP TIME AC 100V AC 120V AC 230V Hold up Time typ 38ms 60ms 244ms 1 65A 24V see Fig 8 1 typ 19ms 29ms 120ms 3 3A 24V see Fig 8 1 Fig 8 1 Hold up time vs...

Page 6: ...ad impedance 250mOhm see Fig 9 1 Fig 9 1 Output voltage vs output current typ Output Voltage 0 0 4 4 8 12 28V 16 20 24 7A 6 2 1 3 5 Adjustment Range Output Current a 100Vac b 120Vac c 230Vac a b c Peak current capability up to several ms The power supply can deliver a peak current which is higher than the specified short term current This helps to start current demanding loads or to safely operate...

Page 7: ...tput current at 24V typ Fig 10 2 Losses vs output current at 24V typ Efficiency 0 5 1 0 3 5A 86 87 88 89 Output Current 90 91 85 2 0 3 0 1 5 2 5 a 100Vac b 120Vac c 230Vac a b c Power Losses 0 0 5 3 5A 0 2 4 6 8 10 12W 1 0 1 5 2 0 2 5 3 0 Output Current a 100Vac b 120Vac c 230Vac a b c Fig 10 3 Efficiency vs input voltage 24V 3 3A typ Fig 10 4 Losses vs input voltage 24V 3 3A typ Efficiency 85 120...

Page 8: ... SN 29500 IEC 61709 t b d t b d t b d 40 C 24V 3 3A t b d t b d t b d 25 C 24V 3 3A MTBF MIL HDBK 217F t b d t b d t b d 40 C 24V 3 3A Ground Benign GB40 t b d t b d t b d 25 C 24V 3 3A Ground Benign GB25 The Lifetime expectancy shown in the table indicates the operating hours service life and is determined by the lifetime expectancy of the built in electrolytic capacitors Lifetime expectancy is s...

Page 9: ...ont side Output voltage potentiometer Open the flap to tune the output voltage Factory set 24 1V Output Terminals Screw terminals Positive output Negative return output Dual pins per pole Input Terminals Screw terminals N Neutral input L Line hot input PE Protective Earth input DC on lamp green On when the voltage at the output terminals is 21 V ...

Page 10: ...pping length 7mm 0 275inch Screwdriver 3 5mm slotted or Pozidrive No 2 Recommended tightening torque 0 8Nm 7lb in Instructions a Use appropriate copper cables that are designed for an operating temperature of 60 C for ambient up to 45 C and 75 C for ambient up to 60 C minimum b Follow national installation codes and installation regulations c Ensure that all strands of a stranded wire enter the te...

Page 11: ...rion C Input voltage swells RA internal standard 300Vac 500ms Criterion A Powerful transients VDE 0160 Over entire load range 750V 1 3ms Criterion A Criterions A Power supply shows normal operation behavior within the defined limits B The power supply continuous to operate as intended after the test No degradation of performance or loss of function occur when the power supply is used as intended D...

Page 12: ...on 2 EN 50178 IEC 62103 not conductive Fig 16 1 Output current vs ambient temp Fig 16 2 Output current vs altitude 24V 0 25 0 20 40 70 C 1 2 3 4A 60 Ambient Temperature Allowable Output Current at 24V 0 0 2000 4000 6000m 1 2 3 4A Altitude A Tamb 60 C B Tamb 50 C C Tamb 40 C C A B Allowable Output Current at 24V The ambient temperature is defined 2cm below the unit 17 PROTECTION FEATURES Output pro...

Page 13: ...fill the PELV requirements according to EN60204 1 6 4 1 we recommend that either the pole the pole or any other part of the output circuit shall be connected to the protective earth system This helps to avoid situations in which a load starts unexpectedly or can not be switched off when unnoticed earth faults occur Fig 19 1 Dielectric strength A B C Type test 60s 2500Vac 3000Vac 500Vac Factory tes...

Page 14: ...5 41 4 Listed as Limited Power Source LPS in the UL 60950 1 UL report UL 60950 1 RECOGNIZED E137006 recognized for the use in U S A UL 60950 1 and Canada C22 2 No 60950 Information Technology Equipment Level 3 CSA pending R 182790 C US CSA approval for Canada CAN CSA C22 2 No 107 1 CAN CSA 60950 1 03 UL60950 1 21 FULFILLED STANDARDS EN 61558 2 17 Safety of Power Transformers EN IEC 60204 1 Safety ...

Page 15: ...ction material within our production does not include following toxic chemicals Polychlorized Biphenyl PCB Polychlorized Terphenyl PCB Pentachlorophenol PCP Polychlorinated naphthalene PCN Polybrom Biphenyl PBB Polybrom Bipheny oxyd PBO Polybrominated Diphenylether PBDE Polychlorinated Diphenylether PCDE Polydibromphenyl Oxyd PBDO Cadmium Asbest Mercury Silicia 23 PHYSICAL DIMENSIONS AND WEIGHT We...

Page 16: ...Orientation Output terminal must be located on top and input terminal on the bottom For other orientations see section 26 12 Cooling Convection cooled no forced cooling required Do not cover ventilation grid e g cable conduits by more than 30 Installation clearances 40mm on top 20mm on the bottom 5mm on the left and right side are recommended when loaded permanently with full power In case the adj...

Page 17: ...eliver extra current Discharging this capacitor causes a voltage dip on the output The following two examples show typical voltage dips Fig 26 1 Peak load 6 6A for 50ms typ Fig 26 2 Peak load 16 5A for 5ms typ 10ms DIV Output Voltage Output Current 24V 0A 6 6A 12 5V 1ms DIV Output Voltage Output Current 24V 0A 16 5A 7V Peak load 6 6A resistive for 50ms Output voltage dips from 24V to 12 5V Peak lo...

Page 18: ...racteristic no tripping 6A no breaker available 6A C Characteristic equal or smaller 1A Test 2 Short circuit with S1 on the load end additional impedance included represents longer load wire length Fig 26 4 Branch protectors test circuit 2 R Circuit Breaker Power S upply AC DC I S 1 Load Parameters Input voltage 230Vac load current 0A The following circuit breaker tripped during the test A or Z Ch...

Page 19: ...put two 1606 XLE power supplies in parallel In case one power supply unit fails the other one is automatically able to support the load current without any interruption This simple way to build a redundant system has two major disadvantages a The faulty power supply can not be recognized The green LED will still be on since it is reverse powered from the other power supply b It does not cover fail...

Page 20: ...SEALED ENCLOSURE When the power supply is installed in a tightly sealed enclosure the temperature inside the enclosure will be higher than outside The inside temperature defines the ambient temperature for the power supply Results from such an installation Power supply is placed in the middle of the box no other heat producer inside the box Enclosure Type IP66 Box PK 9516 100 plastic 110x180x165mm...

Page 21: ...ent results approx in half the lifetime expectancy of A1 Fig 26 7 Mounting Orientation A Standard Orientation Power Supply OUTPUT INPUT Output Current 0 10 20 30 40 60 C 1 2 3 4A 50 A1 Ambient Temperature Fig 26 8 Mounting Orientation B Upside down Power Supply OUTPUT INPUT Output Current 0 10 20 30 40 60 C 1 2 3 4A 50 A1 A2 Ambient Temperature Fig 26 9 Mounting Orientation C Table top mounting Ou...

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