Robopac ORBIT 16 Use And Maintenance Manual Download

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USE AND MAINTENANCE MANUAL

ENG

Rotating ring band wrapping machine

ORBIT 16

Translation of the original instructions

Instructions manual code:

3709301866.0

English Edition:

0616

Serial number

|_|_|_|_|_|_|_|_|_|_|

Attention
Read and understand these instructions before using the machine.
Keep this handbook for further consultation.

ROBOPAC S.p.A.

Summary of Contents for ORBIT 16

Page 1: ...IT 16 Translation of the original instructions Instructions manual code 3709301866 0 English Edition 0616 Serial number _ _ _ _ _ _ _ _ _ _ Attention Read and understand these instructions before using the machine Keep this handbook for further consultation ROBOPAC S p A ...

Page 2: ... TOTAL WRAPPING 3 2 2 HEAD TAIL WRAPPING 3 2 3 COMPLETE WRAPPING AND CENTRAL BANDS 3 2 4 HEAD TAIL AND CENTRAL BELTS WRAPPING 3 2 5 HEAD AND ADDITIONAL BANDS WINDING 3 3 SAFETY DEVICE DESCRIPTIONS 3 4 DESCRIPTION OF THE ELECTRICAL DEVICES 3 5 PNEUMATIC DEVICE DESCRIPTION 3 6 ACCESSORIES AVAILABLE UPON REQUEST OPTIONAL 3 7 TECHNICAL SPECIFICATIONS 3 7 1 PRODUCT SIZE 3 7 2 PROCESSABLE PRODUCTS SIZE ...

Page 3: ... COPY RECIPES FUNCTION 6 5 CYCLE PARAMETER SETTING RECIPE COMPOSITION 6 6 WRAPPING CYCLE RESET 6 7 MACHINE CONDITIONS 6 7 1 MACHINE ISOLATED FROM THE POWER SUPPLIES 6 7 2 MACHINE ON 6 7 3 MACHINE READY FOR THE CYCLE 6 8 MACHINE OPERATION PREPARATION 6 9 MACHINE STARTING 6 9 1 PUTTING THE ROTATING RING IN PHASE 6 9 2 FILM SPOOL LOADING 6 9 3 INSERT THE FILM IN THE CLAMP 6 10 CYCLE START 6 11 TYPES ...

Page 4: ...RECOMMENDATIONS FOR REPLACING PARTS 9 2 FILM CUTTING BLADE REPLACEMENT 9 3 LIST OF ESSENTIAL SPARE PARTS 9 4 MACHINE DISPOSAL AND SCRAPING 10 ENCLOSED DOCUMENTATION 10 1 WARRANTY CONDITIONS 10 2 PNEUMATIC CIRCUIT DIAGRAM 250 COIL 10 3 PNEUMATIC CIRCUIT DIAGRAM 500 COIL 10 4 CE STATEMENT OF CONFORMITY 4 95 ...

Page 5: ... wrapping tall products equipped with light curtains identified by the logo Orbit 16 M for the size of the processable products see the diagram in Section Technical data Keep this manual for the entire duration of its useful life in a well known and easy to access place available for reference any time the need should arise In order to easily consult the specific topics of interest check the table...

Page 6: ...nformation necessary for installation use and ordinary maintenance of the machine Maintenance technician A person authorised and chosen among those who have the requirements skills and information necessary to perform ordinary and extraordinary machine maintenance He is expected therefore to possess precise information and skills with particular expertise in the field of intervention Format Change...

Page 7: ...ent CE statement of conformity Warranty conditions included in this booklet Manuals of installed commercial devices if necessary for machine use Instructions for unpacking and installation Quick start guide USB flash drive that contains the information listed Use and maintenance manual translated into various languages Spare parts catalogue Machine programming software Electrical wiring diagram 1 ...

Page 8: ...mum and maximum temperature during transport and or storage must fall within the range allowed in order to prevent damaging the electrical components Install the machine ONLY in spaces free of explosion and or fire risks Avoid the spaces exposed to atmospheric and corrosive agents Assess prior to installation if it is necessary to draw up a safety plan in order to protect the safety of the personn...

Page 9: ...T continue to use the machine if malfunctions have been detected Stop the machine immediately and restart it only after the normal conditions of use have been restored DO NOT carry out interventions different from those indicated in the user manual without the written consent of the manufacturer Do not carry out interventions with the machine on but only carry them out after having stopped the mac...

Page 10: ...nufacturing regulations The following list shows the residual risks that are typical of machines of this kind Dangerous on the infeed conveyor The conveyor bears products up to a certain length approximately 2 m Longer products or improperly balanced once placed onto the conveyor may fall over the operator When these types of products require wrapping arranging a support that can sustain the protr...

Page 11: ...components only with original spare parts or with parts with similar design and functional characteristics so as to keep the intended safety level unchanged Use lubricants oils or grease recommended by the manufacturer or with similar chemical physical features Do not dump into the environment polluting liquids worn parts and maintenance waste Dispose of the same in compliance with current regulat...

Page 12: ...n elements under tension B Information sign It shows the insertion points for the lifting forks C Prohibition sign Do not operate the component with your hands D Hazard sign Danger of cutting E Information sign Ring rotation sense F Information sign Electrical knife switch 12 95 ...

Page 13: ... sign Film winding diagram I Information sign Indicates the points for lifting with a hook device Important Check that the plates are clearly readable and if necessary replace them with new ones that shall be positioned in the same places as previously 13 95 ...

Page 14: ...machine and start the cycle using the pedal control subsequent wrapping length wrapping film fastening and cutting operations are automatic The machine is equipped with a series of safety devices designed to avoid any harm befalling the operator or other persons who come into contact with the machine in any way The machine was built so that it can also be used in an assembly line The machine is av...

Page 15: ...of a rotating ring with friction drive driven by an inverter controlled electric motor E Clamping and cutting unit This allows for the film to be blocked and cut for winding The unit is equipped with a stopper L that supports the coating locking pad and the short products F Gripper cutting and sealing unit Optional Allows locking cutting and sealing the coating at the end of the wrapping G Pressur...

Page 16: ...quirements this machine can be supplied in different models and configurations Machine Coil Orbit 16 250 500 3 2 DESCRIPTION OF THE OPERATION CYCLE Wrapping cycles performable Product wrapping can be 1 Total wrapping The product is completely spiral wrapped with a series of extra revolutions on head and tail 2 Head tail wrapping the product is only wrapped on head and tail 3 Complete wrapping and ...

Page 17: ... ring The product engages photocell B1 the infeed pressure platen lowers and blocks the product the head positioning timer starts After the timer count has finished the carrier stops the rotating ring starts counting the head and tail turns the head of the product is wrapped 17 95 ...

Page 18: ...ast turn of the rotating ring to grasp the coating Important In case of 500 reel the machine carries out an additional pneumatic movement to lock the coating inside the gripper in the forward most position Phase 4 After the Head and tail turns count has finished the rotating ring stops and the pad A moves up locking the film against the stopper C If there is a sealing unit installed the coating ge...

Page 19: ...ount has finished the carrier stops the rotating ring starts counting the head and tail turns the head of the product is wrapped At the last wrap of the rotating ring the clamp comes out to hook the film The rotating ring stops and the pad A moves up to lock the coating against the stopper C If there is a sealing unit installed the coating gets sealed as the pad moves up The gripper returns to its...

Page 20: ...t In case of 500 reel the machine carries out an additional pneumatic movement to lock the coating inside the gripper in the forward most position Phase 4 After the Head and tail turns count has finished the rotating ring stops and the pad A moves up locking the film against the stopper C If there is a sealing unit installed the coating gets sealed as the pad moves up The gripper returns to its po...

Page 21: ... Phase 1 The conveyor starts and moves the product towards the rotating ring The product engages photocell B1 the infeed pressure platen lowers and blocks the product the head positioning timer starts After the timer count has finished the conveyor stops the rotating ring starts counting the reinforcing revolutions the head of the product is wrapped 21 95 ...

Page 22: ...volutions set the product is wrapped for the number of reinforcing revolutions set Note The number of central bands is determined by the Central bands timer the speed of the carriers and the length of the product Phase 4 The product moves forward disengaging photocell B1 the infeed pressure platen lifts the tail positioning timer starts After timer count has been completed the outlet conveyor stop...

Page 23: ... gripper returns to its position and locks the coating The blade comes out and cuts the coating The pad A lowers into rest position and the blade is withdrawn at the same time The outfeed conveyor restarts The product detects the photocell B2 the outfeed pressure unit lifts up and the conveyor outfeed timer starts When timer has finished counting the conveyor stops and the products totally wrapped...

Page 24: ...e timer count has finished the carrier stops the rotating ring starts counting the head and tail turns the head of the product is wrapped At the last wrap of the rotating ring the clamp comes out to hook the film The rotating ring stops and the pad A moves up to lock the coating against the stopper C If there is a sealing unit installed the coating gets sealed as the pad moves up The gripper retur...

Page 25: ...imer the speed of the carriers and the length of the product Phase 4 The product moves forward disengaging photocell B1 the infeed pressure platen lifts and the ring starts rotation After one revolution conveyors turn on and the tail positioning timer begins counting After the timer count has finished the outfeed carrier stops the head and tail turns counter starts the tail of the product is wrapp...

Page 26: ...ad moves up The gripper returns to its position and locks the coating The blade comes out and cuts the coating The pad A lowers into rest position and the blade is withdrawn at the same time The outfeed conveyor restarts The product detects the photocell B2 timer begins counting the conveyor outfeed When timer has finished counting the conveyor stops and the products totally wrapped can be removed...

Page 27: ...unting the head and tail turns the head of the product is wrapped At the last wrap of the rotating ring the clamp comes out to hook the film The rotating ring stops and the pad A moves up to lock the coating against the stopper C If there is a sealing unit installed the coating gets sealed as the pad moves up The gripper returns to its position and locks the coating The blade comes out and cuts th...

Page 28: ...mes out and cuts the coating The pad A lowers into rest position and the blade is withdrawn at the same time Note The number of additional bands and the distance between them are determined by the parameters set by the user from the main screen of the operating terminal Important In case of 500 reel the machine carries out an additional pneumatic movement to lock the coating inside the gripper in ...

Page 29: ...nd to be locked in order to prevent tampering by outside parties B Emergency button Pressing them immediately stops the machine in emergency conditions To reset rotate the button in the direction indicated by the arrow C Microswitches on movable guards They prevent the machine from opening unless it is enabled to such operation from the Door opening request key selector switch 29 95 ...

Page 30: ...y button G Alarm signalling The operator panel display signals any anomalies that could occur in the machine H Lockable air inlet tap If closed and locked it prevents the machine from being started by unauthorised individuals L Pressure switch sets the machine in emergency when line pressure is lower than preset value M Movable safety guards They prevent access to the internal parts of the machine...

Page 31: ...the outfeed conveyor C Phase sensor SQ1 Detects the rotating ring in the start cycle position machine in phase D Microswitch It prevents the machine from opening unless it is enabled to such operation from the Door opening request key selector switch E Electric motor starts rotating ring F Electric motor starts the infeed conveyor G Electric motor starts the outfeed conveyor H Sensor Detects the c...

Page 32: ...etects the blade in backward position Q Sensor Only with L 500 reel It detects the forward most position for coating locking Important For further details see the electrical diagram 3 5 PNEUMATIC DEVICE DESCRIPTION The figure shows the positioning of the devices on board of the machine 1 Tap to eliminate pneumatic pressure inside the machine 2 Pressure regulator with filter and pressure gauge to a...

Page 33: ...e the pressure values indicated on the pressure gauge Important For further details see the pneumatic diagram 3 6 ACCESSORIES AVAILABLE UPON REQUEST OPTIONAL carrier unit with rollers or belts larger than standard Side guides with rollers for infeed and outfeed carriers Driving axle Idler carriers unit On request we can supply carriers equipped with idle rollers that can be connected to the motori...

Page 34: ... on the chart The above mentioned data are valid when the section is uniform for the whole length of the product For best quality results the production cross section should be as close as possible to the machine diameter For products that intersect the sketched areas contact the manufacturer 3 7 2 PROCESSABLE PRODUCTS SIZE BASE GUARDS Key H Worktable A Slot position with carriers W1100 B Slot pos...

Page 35: ...3 7 3 PROCESSABLE PRODUCTS SIZE GUARDS MUTING Key H Worktable C Pressure roller overall dimensions Posit STANDARD D Pressure roller overall dimensions Posit MAXIMUM HEIGHT Minimum workable dimensions mm for Wmin 200 Hmin 150 for Hmin 20 Wmin 350 Minimum length bob 250 650 Minimum length bob 500 900 35 95 ...

Page 36: ...ORBIT 16 3 7 4 MACHINE DIMENSIONS Orbit 16 B Orbit 16 M L mm 3698 4396 N mm 2406 2406 H mm 2403 2403 H mm 825 825 W 1110 1110 M 943 943 36 95 ...

Page 37: ... station loading and cycle start area B Sorrounding area C Product outfeed area 1 These areas must be suitably sized to the product being processed 3 9 NOISE LEVEL While working the machine reaches the noise levels shown in the table Acoustic power measured during working according to Iso 4871 Iso 11201 37 95 ...

Page 38: ...ssary risks for personnel Therefore we suggest the following prerequisites Room temperature of between 5 C and 40 C A suitably aired place so that when the machine is working the degree of humidity is not unpleasantly high low from the point of view of the operator A sufficient lighting in order that a pleasant relaxing working environment is created for the operator A boundary area around the imm...

Page 39: ...tion Carefully read the Instructions for use specified in the manual and those applied directly to the machine and or the package Provide suitable safety conditions in compliance with the regulations on workplace safety to prevent and minimise the risks Pay attention to the SAFETY WARNINGS do not use the machine for UNSPECIFIED PURPOSES and assess the possible RESIDUAL RISKS 4 2 PACKING The packin...

Page 40: ...rmed by different vehicles The diagram represents the most popular solutions During transport with the purpose to avoid sudden movements adequately anchor the machinery to the means of transportation Important For further transportation recreate the initial packaging conditions for transport and handling 40 95 ...

Page 41: ... all the material is there and that it is not damaged in any way Important You are advised to keep the packaging material 4 5 1 HOW TO CARRY OUT THE STANDARD ASSEMBLY i Danger Warning Authorised technical service personnel must perform installation and assembly operations Proceed as indicated 1 Remove the screws that block the machine to the wooden pallet 2 Lift the machine See 4 4 Handling and li...

Page 42: ... 6 The machine can be fastened to the floor if required by drilling holes in the walls prepared on the support feet 7 Install the guards A B G 8 Connect the connector of the safety microswitch C i Danger Warning The machine is connected to the electrical panel with cables of L 1500 Pay attention to the movement of the machine and make sure not to crush or break them 42 95 ...

Page 43: ...it as to prevent damage to the conveying belt 4 Lift the conveyor and screw the adjusting legs to it 5 Connect the infeed carrier to the base and tighten the screws C Note Remember that the adhesive arrows on conveyors indicate the normal operating direction of the same i Caution Warning During operation be careful to not damage the clamp unit 43 95 ...

Page 44: ...6 6 Connect the outfeed carrier to the base and tighten the screws D 7 Use the support feet to level the machine 8 Connect the connectors to the photocells M L 9 Connect the connectors of the motors I H 44 95 ...

Page 45: ...ORBIT 16 10 Connect the air hoses V to the gripper cutter welder 11 Connect the connectors Z of the gripper cutter welder sensors 12 Install the inlet and outlet guards N and O 45 95 ...

Page 46: ...ORBIT 16 For Orbit 16 M version only Install the inlet and outlet guards N O P Fix the light curtains R S to the guards P Secure the supports of the light curtains to the ground 46 95 ...

Page 47: ...nnection workmanlike and keep into account all the statutory and legislation requirements Once the connection has been completed before commissioning the machinery it is necessary to perform an overall control to verify if said requirements have been complied with 4 7 PNEUMATIC CONNECTIONS Proceed as indicated 1 Insert a flexible tube on the end of the rubber fitting and fasten it with a metallic ...

Page 48: ...achine see identification plate and wiring diagram 2 Turn the mains switch to 0 OFF 3 Connect the power cable as shown in the figure Important The earth wire yellow and green must be connected to its earth terminal PE Refer to the wiring diagram given in the machine powering page to check the correct dimensions of the power cable and protection device 4 Use the main switch to start the machine 5 P...

Page 49: ...he personnel nearby In particular confine the neighbouring areas to impede access to the devices that could if activated produce unexpected danger conditions provoking hazards to personal safety and health 5 2 ROLLER GUIDE ADJUSTMENTS OPTIONAL Width 1 Insert the guides on the side of the carriers in one of the preset positions 2 fasten the guides on both sides using the 2 screws provided 3 Accordi...

Page 50: ...crews B 2 Put them back in the desired position using the special holes and B screws i Caution Warning Between top pressure units and product there must always be space When in bottom position the pressure units must not touch the conveyor but must keep a distance of 10 15 mm Check the position by operating the corresponding solenoid valve manually with a screwdriver lo lower the pressure Importan...

Page 51: ...pressure using the knob A so that the pressure platens securely hold the product without deforming it Pressure can be read on the pressure gauge B Important The adjustment of the pressure of the pressers is set during the inspection phase to an optimal value for the product to wrap 51 95 ...

Page 52: ...s see section 6 3 Description of the operating terminal Description of manual controls 3 Touch the wheel B key to enable it and then the reel key C The reel unit will move in front of the door D automatically 4 Set the door opening request selector switch selector switch E see 6 2 Controls description to doors open position 5 Open the door D to access the reel and adjust its friction 6 Adjust the ...

Page 53: ...t selector switch selector switch E see 6 2 Controls description to doors open position 5 Open the door D to access the reel and adjust its friction 6 Use the nut G of the clutched roller to adjust the coating wrapping tension the roller is equipped with a mechanical clutch turn it clockwise to increase the friction and therefore the coating stretch 7 Close the door and press the reset push button...

Page 54: ...ust apply all the safety regulations and carefully read the descriptions of the controls and start up 6 2 CONTROL DESCRIPTION IG Master switch Turns the power supply on and off Position 0 OFF indicates that the machine is not powered Position I ON indicates that the machine is on A Emergency button Immediately cuts off the power supply in emergency situations stopping the machine Important After t...

Page 55: ...ight steadily lit It indicated that the vertical light curtain is temporarily disabled to allow the passage of the product without locking the machine Indicator light flashing It indicates that the light curtain has been temporarily disabled from the selector switch H 6 3 DISPLAY IN OPERATION The operative panel is a screen that lets the user set working parametres and check all machine operating ...

Page 56: ...he automatic mode accept the recipe displayed or touch the A key to display the recipe list Choose the recipe type of processing operation desired by touching one of the keys and confirm by touching key B to set the recipe see 6 5 Cycle parameters setting The machine is ready to run in automatic mode all the cycle parameters displayed on the main screen Press the Start button on the control panel ...

Page 57: ...s the rotating ring and carriers speed setting see 6 5 Cycle parameter setting L Key to access the product winding time setting see 6 5 Cycle parameter setting M Key to access the product end winding time setting see 6 5 Cycle parameter setting N On off key to enable disable the coating breakage control O On off key to enable disable the outlet pressure roller descent advance P On off key to enabl...

Page 58: ...Tap the key A1 to open the general parameters screen 3 Touch the B key to change the reference operator 4 Enter the password 1111 assigned to machine B1 Manager B1 Machine manager department head B2 Assistance service reseller B3 Software manager Robopac Once it has been replaced and confirmed by the operator the icon H on the main page will turn to operator confirmed At this point all functions p...

Page 59: ...n case you have forgotten the password set or for other reasons proceed as indicated 1 When the software starts it will display the page A touch the keys 4 on display corners in the sequence indicated Note Carry out the operations quickly the page will remain displayed for 5 seconds The operation has been completed successfully if the page B containing the password is displayed 59 95 ...

Page 60: ...SETTINGS Press the key C from the main screen to open the General parameters screen Press the key 1 to open the Production counters screen Press the key 2 to open the H M I settings screen See 6 3 6 Software settings and displays 60 95 ...

Page 61: ...the key 3 to open the Login password window See 6 3 3 1 Operator change Tap the key 4 to open the password change window See 6 3 3 2 Password change Tap the key 5 to open the product loading and unloading screen 61 95 ...

Page 62: ...ORBIT 16 6 3 6 SOFTWARE SETTINGS AND DISPLAYS Tap the key C from the main screen to open the general parameters screen Tap the key 2 to open the H M I Permissions screen 62 95 ...

Page 63: ...ORBIT 16 2 1 Set the light intensity of the display 2 2 See the software version information 2 3 To set the date and time 63 95 ...

Page 64: ...machine last alarms tripped 2 6 Enable disable the sound by pressing the keys Change the various parameters confirm with ESC push button A These buttons are only displayed if the machine manager enters the software via passwords see 6 3 Operating terminal description Operator and password change 64 95 ...

Page 65: ...creen 5 Tap the key 2 3 to display the date and time setting screen 6 After setting the date and time confirm by pressing the push button D Confirm by tapping the key E to return to the main screen 6 3 8 DESCRIPTION OF CONTROL PANEL MANUAL CONTROLS Manual controls are to be used to individually operate the machine moving parts in case of service or control before the automatic cycle start up By to...

Page 66: ...it retraction For example by touching the image of the wheel B it will be displayed the key C blue therefore enabled C key if present moves the wheel C key impulse key moves the wheel for reel change 6 Ascent descent of sealer 7 Pad ascent descent against the stopper 8 Cutting blade forward backward travel 6 4 MODIFICATION MODE REGARDING THE SETTINGS Written editings and values Progressive regulat...

Page 67: ...isabling the editing modes and closing the page 3 Display showing the values and messages edited 4 Key for cancelling the message or value selected 5 Key for cancelling one character at a time starting from right 6 4 2 PROGRESSIVE REGULATION OF VALUES The page is displayed each time the editable or programmable functions are enabled A Display showing the figure to be set B ESC button for closing t...

Page 68: ...key A to view the list of recipes 3 Press the key B to open the Copy Recipes screen C Key Press to copy the recipes from the operating terminal to an SD card supported by a PC D Key Press to copy the recipes from an SD card supported by a PC to the operating terminal E Optional key Press to change the recipes through external devices 68 95 ...

Page 69: ...en the general parameters screen 3 Touch the key 3 and access via password as machine manager see 6 3 Operating terminal description Operator and password change 4 Touch the home key to go back to the main screen 5 Touch one of the B C H I L M N O P Q T keys to display the required parameter page Note The key T is available only if the cycle Head and additional bands winding has been selected 69 9...

Page 70: ...eys or to increase or decrease the value of the parameter The graphic bar represents the value set for admitted values see 6 4 Setting modification procedure 7 Touch the key Z to return to the previously displayed page 70 95 ...

Page 71: ... is only wrapped on head and tail Complete wrapping and central bands The product is completely wrapped in a spiral with a series of additional loops at the head at the tail and with a series of reinforcement strappings spaced by a programmable time Head tail and central belts wrapping The product head and tail are wrapped with a series of reinforcing bands spaced by a programmable time Head and a...

Page 72: ...ws down the process and reduces or increase film wrap overlaps respectively Conveyor speed function Increases or decreases speed of the infeed and outfeed conveyors this allows to speed up or slow down operation and to respectively decrease or increase film overlapping L Product wrapping time central band It is the time that determines the location and quantity of central bands with respect to pro...

Page 73: ... to enable the function press again to disable it O Key to enable disable the outlet pressure roller descent advance Press to enable the function when machining short products Press again to disable the function P Key to enable disable heat sealing Press to enable the function press again to disable it Note The key P is available only if the optional welder is installed Q Sealing time It is the we...

Page 74: ...ondition is necessary to perform all those interventions that need electric and pneumatic power supply on machine It is obtained in the following way Inspection door closed Main switch in pos I Air input tap OPEN 6 7 3 MACHINE READY FOR THE CYCLE This machine condition is necessary to start operation It is obtained in the following way Machine on Rotating ring in phase The film must not be blocked...

Page 75: ...itch It should be turned so as to allow the machine to start Turn main switch in pos I The machine is ready to perform the operation Note At first start up after a change of operation it is necessary to perform some trial cycles to check the quality of the wrapping operation 6 9 1 PUTTING THE ROTATING RING IN PHASE The machine does not operate and does not block the film in the clamp if the rotati...

Page 76: ...of manual controls 3 Touch the wheel B key to enable it and then the reel key C The reel unit will move in front of the door D automatically 4 Set the door opening request selector switch selector switch E see 6 2 Controls description to doors open position 5 In case of 500 reel open the door D to access the reel In case of 250 reel open the door F to access the reel 76 95 ...

Page 77: ...affixed to the machine Important The adhesive side of the film must always face the product to be wrapped 7 Adjust the friction on the spool roller using knob G a clockwise motion increases the braking effect 8 Close door D and push the Reset button to align the spool holder 77 95 ...

Page 78: ... the key A to open the manual controls screen i Danger Warning Do not expose your hands to the cutting area 5 Set the door opening request selector switch selector switch E see 6 2 Controls description to doors open position 6 Open protection B 7 Release a metre of film by hand and tie it to the lateral D hook 8 Close the guard B 9 Press the Reset E button 78 95 ...

Page 79: ...omatically 7 After the product has been transported onto the outfeed conveyer pick it up 6 11 TYPES OF STOPPING AND STARTING During operation there can be voluntary or unforeseen conditions that stop the machine These are the possibilities temporary stop voluntary electric black out stop production end stop Emergency stop 6 11 1 TEMPORARY STOP VOLUNTARY It can occur for a brief work pause a few mi...

Page 80: ...ains inactive or not attended to for a certain lapse of time 1 Turn the main switch to position 0 6 11 4 EMERGENCY STOP Press the EMERGENCY button Machine operation stops immediately After having normalized the working conditions unblock the emergency stop button to allow machine operation If you wish to continue the winding that was interrupted you must press the START button If a new operation i...

Page 81: ...ey selector switch to disable the light curtains for a preset time If necessary remove the product from the machine using the manual controls Press the restart push button G to reset the light curtain If you wish to continue the winding that was interrupted you must press the START button If a new operation is to be started proceed as follows 1 Remove product from the machine 2 Press the key A to ...

Page 82: ...rsonal safety and health i Danger Warning Maintenance operations must only be performed with the machine disconnected from the electrical and pneumatic power supplies By regularly checking the working of a number of the more important parts of the machine subsequent problems can be avoided and the machine can be kept in perfect working order Therefore carry out the following monthly checks no oil ...

Page 83: ...inspection Tension adjustment see Infeed carrier outfeed carrier Belt adjustment Every 2000 hours Safety devices Efficiency control Replace the damaged components Every 2000 hours Reducer filter Condensation control Condensation discharging See Condensate drainage Every 2000 hours Reducer filter cleanliness Clean with a blast of air and alcohol See cleaning air filter Every 5000 hours Cutting blad...

Page 84: ... filter 4 Reinsert the cup rotate it and block it with the B switch switching it upwards 7 5 ROTATING RING MOVEMENT The ring will always stop with the spool on if manual spool carriage unit rotation is necessary proceed as follows 1 Switch the machine off 2 release the motor brake by tightening the screw A completely the spool carriage unit is now free to rotate 3 completely loosen the screw to on...

Page 85: ...Proceed as indicated 1 Loosen worm screw A 2 Loosen the counter nut C and the nut B 3 Bring the wheel D close to the rotating ring and tighten the nut and lock nut 4 Tighten the grain A 7 7 INFEED CONVEYOR OUTFEED CONVEYOR BELT ADJUSTMENT Proceed as indicated 85 95 ...

Page 86: ...arantee efficiency in the long run All the machine must be kept free from dust dirt and foreign bodies The chromed shafts must be cleaned with a cloth and slightly lubricated with a cloth soaked in Vaseline oil The parts in plastic material must be cleaned with a slightly damp cloth do not use alcohol petrol or solvents The control panel is only to be dusted with a dry cloth For the cleaning of th...

Page 87: ...ioning time Wrapping terminates too far from the product edge increase the tail positioning time The wrapping laps are not compact Check if the spool has been mounted correctly according to the film s adhesive side 8 2 ALARM MESSAGES In the event of a breakdown during operations the machine stops automatically and alarm messages appear on the display The table lists the displayed messages the type...

Page 88: ...wise move them to Home position manually E42 ROTATING RING IMPROPERLY TIMED Cause Rotating ring improperly timed Remedy Check the rotation Home sensor E60 PRODUCT INFEED PHOTOCELL ALARM Cause The photocell detects that the product is not in the correct position or that the reflector is not properly aligned Remedy Remove the product or align the photocell with the reflector E61 PRODUCT OUTFEED PHOT...

Page 89: ...eplace the sensor if necessary E68 STOPPER NOT IN POSITION ALARM Cause Clamp cylinder magnetic sensors not properly working Remedy Check and replace the sensor if necessary E69 WELDER NOT IN POSITION ALARM Cause Clamp cylinder magnetic sensors not properly working Remedy Check and replace the sensor if necessary 89 95 ...

Page 90: ...ing areas to impede access to the devices that could if activated produce unexpected danger conditions provoking hazards to personal safety and health When replacing worn parts use only original replacement parts The Manufacturer is not responsible for any damage to property or injuries to people caused by the use of non genuine spare parts or which may result from repairs not authorised by the Ma...

Page 91: ... personnel in accordance with the standards in force on workplace safety Do not scatter non biodegradable products lubricant oil and non iron components rubber PVC resins etc in the environment Discharge them in compliance with current regulations Useful information for the disposal of machines and machine parts Scrapping must be performed by qualified personnel Construction material Low density l...

Page 92: ...losses due to lack of production or injuries to persons or damage to things caused by malfunctions or forced suspension in using the machine covered by the warranty THE WARRANTY DOES NOT COVER damage caused by transport damage due to incorrect installation improper use of the machine or negligence tampering or repairs by unauthorised personnel lack of maintenance parts subject to normal wear and t...

Page 93: ...6 10 2 PNEUMATIC CIRCUIT DIAGRAM 250 COIL Key A Air treatment unit B Flow regulator C Presser cylinder D Clamp cylinder E Cutter cylinder F Coating locking cylinder H Cut off valve V Solenoid valves bank 93 95 ...

Page 94: ...IC CIRCUIT DIAGRAM 500 COIL Key A Air treatment unit B Flow regulator C Presser cylinder D Clamp cylinder E Cutter cylinder F Coating locking cylinder G Gripper stopper cylinder H Cut off valve V Solenoid valves bank 94 95 ...

Page 95: ...kg IS IN CONFORMITY WITH DIRECTIVES DIRECTIVE 2006 42 EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery and amending Directive 95 16 EC DIRECTIVE 2014 30 EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 26 February 2014 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility Reference to harmonised standards and relevant annexes...

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