Riello G3D MC Installation, Use And Maintenance Instructions Download | Manualshive

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20028407 (2) - 05/2012

Installation, use and maintenance instructions

安装、使用和维护手册

Light oil burner

轻油燃烧器

Two stage operation

两段火运行

CODE -

代码

MODEL -

型号

TYPE -

类型

20018161

G3D MC

1000T

GB

CN

1
2
3
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Summary of Contents for G3D MC

Page 1: ...20028407 2 05 2012 Installation use and maintenance instructions Light oil burner Two stage operation CODE MODEL TYPE 20018161 G3D MC 1000T GB CN...

Page 2: ...Original instructions...

Page 3: ...raulic systems 11 6 1 Hydraulic circuits 11 6 2 Fuel supply 12 6 2 1 Pump 12 6 3 Two pipe system 13 6 3 1 Priming pump 13 6 4 One pipe system 14 6 4 1 Priming pump 14 7 Electrical system 15 7 1 Notes...

Page 4: ...20028407 2 GB 9 2 2 Checking and cleaning 21 10 Faults Solutions 22...

Page 5: ...ese products are in compliance with the following Technical Standard EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 E...

Page 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 7: ...f damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonable...

Page 8: ...ce Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific pur...

Page 9: ...1st 2nd stage 4 3 Burner equipment Hose with nipple No 2 Insulating gasket No 3 Cover No 1 Screw with two nuts for flange No 1 Screws and nuts for flange No 4 4 Technical description of the burner Ty...

Page 10: ...r The work point may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work po...

Page 11: ...andling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the availab...

Page 12: ...installed burner is lightly leaned towards the button Fig 8 WARNING The burner is designed to operate only in the po sitions 1 2 3 and 4 Fig 5 Installation 1 is preferable as it is the only one that...

Page 13: ...e VR1 NO 1st stage oil return valve normally open VR2 NO 2nd stage oil return valve normally open AD2 Air damper hydraulic jack for the 2nd stage PR1 1st stage oil regulator low pressure PR2 2nd stage...

Page 14: ...e circulated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 11 WARNING The suctio...

Page 15: ...er and wait for the priming Should lock out occur prior to the arrival of the fuel await at least 20 seconds before repeating the operation Tab B H difference of level L max lenght of the suction line...

Page 16: ...it for the priming Should lock out occur prior to the arrival of the fuel await at least 20 seconds before repeating the operation Tab C Tab D H difference of level L max lenght of the suction line I...

Page 17: ...y the boiler s thermostat pressure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with IN a timer switch that turns off the burner at least once e...

Page 18: ...ermostats 1 2 3 5 6 7 8 9 10 11 1 2 3 1 2 3 4 N L 230V 50Hz T L TS 6A M 1 V 1 M V 2 N L B N B U B K B K W H B U B U B K G Y B K B N C F R 0 I I I S Fig 14 20047230 BURNER SWITCH WARNING Do not swap ne...

Page 19: ...e nozzle with the blast tube removed It depends on the output of the burner and is carried out by rotat ing the regulating rod till the terminal plane of the blast tube is level with the set point as...

Page 20: ...ring the combustion head setting more than one point away from that indicated in the schedule One set point corresponds to 3 turns of the rod a hole 3 at its end facilitates counting the number of tur...

Page 21: ...hutter Unloosen the nut 9 turn the screw 10 until the air shutter 1 reaches the position desired Then lock the nut 9 Pressure regulation this is set at 10 bar at the factory Should such pressure be re...

Page 22: ...en the temperature of the light oil decreases below 8 C increase the pressure to 14 bar 4 Combustion head setting Regulate the combustion head one set point further ahead than indicated in the instruc...

Page 23: ...check that the supply line and filters are clear The use of a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump I...

Page 24: ...t safety thermostat limit is not lock out The photoresistance sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plugs Bu...

Page 25: ...6 4 7 4 1 7 4 2 7 4 3 7 4 4 8 4 5 8 5 9 5 1 9 5 2 9 5 3 9 5 4 10 5 5 10 6 11 6 1 11 6 2 12 6 2 1 12 6 3 13 6 3 1 13 6 4 14 6 4 1 14 7 15 7 1 15 7 2 16 8 17 8 1 17 8 2 17 8 2 1 17 8 2 2 17 8 2 3 18 8...

Page 26: ...20028407 2 CN 9 2 2 21 10 22...

Page 27: ...ISO IEC 17050 1 RIELLO S p A Via Pilade Riello 7 37045 Legnago VR G3D MC EN 267 MD 2006 42 EC LVD 2006 95 EC EMC 2004 108 EC UNI EN ISO 9001 Legnago 30 07 2010 Mr G Conticini Burners Division Departme...

Page 28: ...20028407 4 CN 2 1 2 1 1 DANGER 2 1 2 3 2 1 3 Ch Fig Page Sec Tab 2...

Page 29: ...5 20028407 CN 2 1 4 2 2...

Page 30: ...20028407 6 CN 3 1 3 2 3...

Page 31: ...4 1 A 4 2 1 2 3 4 2 5 6 7 8 9 1 10 1 2 4 3 2 3 1 1 4 4 1000T 19 35 kW 1 6 3 kg h 4 6 mm2 s 20 C Hi 11 86 kWh kg 50Hz 230 V 10 0 7A 2850 rpm 298 rad s 4 F 8 kV 16 mA 7 15 bar 0 115 kW 1 2 5 7 6 3 4 9 1...

Page 32: ...20028407 8 CN 4 4 4 5 3 3 2 125 110 194 130 26 4 5 213 11 162 D4673 180 75 72 150 4 5 89 125 3 20 C 1013 mbar 0 mbar 3 0 8 0 0 2 0 4 1 5 2 0 2 5 3 0 kg h 20 25 30 35 kW D5223 0 6...

Page 33: ...9 20028407 CN 5 1 5 2 5 3 A 4 B C D E F G H 5 20 25 cm S8585 4...

Page 34: ...20028407 10 CN 5 4 5 5 9 1 6 6 1 7 2 3 8 1 2 3 4 5 1 4 5 1 2 3 4 5 5 D10931 6 D5242 7 3 S7386 2 1 8 D5218...

Page 35: ...11 20028407 CN 6 1 S VR1 NO 1 VR2 NO 2 AD2 2 PR1 1 PR2 2 GV U 6 VR1 PR2 AD 2 PR1 GV VR2 U S 20047228 9...

Page 36: ...20028407 12 CN 6 2 6 2 1 3 2 10 1 2 3 4 5 1 6 7 20052290 2 1 3 4 5 6 7 10 11 1 2 1 bar 3 7 bar...

Page 37: ...13 20028407 CN 6 3 11 6 3 1 11 20 B H L I D B 0 4 bar 30 cm Hg H L I D 8 mm I D 10 mm 0 35 100 0 5 30 100 1 25 100 1 5 20 90 2 15 70 3 8 30 3 5 6 20 11 H max 4 m H D10011...

Page 38: ...6 10 13 20 C D H L I D C D 0 5 bar H L I D 8 mm I D 10 mm 0 5 10 20 1 20 40 1 5 40 80 2 60 100 H max 4 m min 0 1 m D11009 12 H max 4 m D11010 13 H H L I D 8 mm I D 10 mm 0 35 100 0 5 30 100 1 25 100...

Page 39: ...15 20028407 CN 7 1 EN 60 335 1 7 24 IN 24...

Page 40: ...CN 7 2 14 C E FR M S1 1 2 TL TS V1 1 V2 2 BK BN BU GY WH 1 2 3 5 6 7 8 9 10 11 1 2 3 1 2 3 4 N L 230V 50Hz T L TS 6A M 1 V 1 M V 2 N L B N B U B K B K W H B U B U B K G Y B K B N C F R 0 I I I S 14 20...

Page 41: ...20028407 CN 8 1 8 2 92 42 EEC CO CO2 E CEN EN 267 12 5 CO2 20 C E 8 2 1 Monarch R Delavan W E Steinen Q Danfoss S Satronic S EN 267 8 2 2 6 8 1 1 2 GPH 0 65 60 bar 10 14 kg h 2 2 3 0 6 4 15 1 3 5 D558...

Page 42: ...20028407 18 CN 6 mm 2 1 CO2 CO2 1 3 1 3 8 2 3 0 17 E 6 1 16 2 3 D5587...

Page 43: ...19 20028407 CN 8 3 70 8 3 1 1 1 9 10 1 9 10 bar 4 5 8 3 2 2 2 2 3 1 2 5 4 1 2 3 10 9 17 20047236...

Page 44: ...20028407 20 CN 8 4 A 18 8 5 8 6 8 C 1 18 2 Delavan A E Steinen H Danfoss H 3 12 bar 8 C 14 bar 4 2 3 5 Bacharach 1 18 4 0 3 mm D5230 A 2 2 5 mm 12s D5229 12s 5s 19...

Page 45: ...21 20028407 CN 9 1 9 2 9 2 1 9 2 2 17 E 2 10 CO2 CO ppm Bacharach 9...

Page 46: ...20028407 22 CN 8 7 1 10 L N 5...

Page 47: ......

Page 48: ...I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com Manufacturing site Riello Heating Equipment Shanghai CO LTD No 388 Jinbai Road Jinshan Industrial Zone 201506 Shang...

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