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ORIGINAL INSTRUCTIONS 

 

Winch and Wireless Remote Control Installation and Operation Guide

 

 

Every winching situation has the potential for personal injury. In order to minimize that risk, 
it is important to read this guide carefully. Please familiarize yourself with the operation of 
you  winch  before  using  it  and  be  constantly  safety  oriented.  In  this  guide  we  provide 
important safety information and instructions on how to install your winch. 
 

SAVE THIS MANUAL 

and other product literature found in this kit for future reference and 

review frequently for continuing safe operation. Instruct all users of this product to review 
this manual before operating this product. 

 

 

TABLE OF CONTENTS: 

SAFETY: 

 
Symbol Index 

General Safety Precautions 

3 - 6 

 

INSTRUCTIONS: 

 
Know Your Winch 

7 - 10 

Mounting 

11 

Free Spool Operation 

11 

Electrical Connections 

11 - 12 

Know Your Wireless Remote Control 

12 

Maintenance 

13 

Trouble Shooting/Error Conditions 

14 

Disposal 

15 

CE Declaration of Conformity 

16 

 
 
 

Summary of Contents for ATV 2000lbs

Page 1: ...nformation and instructions on how to install your winch SAVE THIS MANUAL and other product literature found in this kit for future reference and review frequently for continuing safe operation Instru...

Page 2: ...ever Wind Rope Over Top Drum Finger Fairlead Crushing Hazard Fairlead Pinch Point Hand Piercing Cutting Hazard Hot Surface Hazard Explosion Bursting Hazard Fire and Burn Hazard Never Route Electrical...

Page 3: ...vice must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class B digital device pur...

Page 4: ...inding which can damage the rope MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to serious injury or death General Safety Always inspect winch rope hook and slings b...

Page 5: ...rum Never wind rope over top of drum Always spool the winch rope onto the drum in the direction specified by the drum rotation labels on the winch and or in the documentation This is required for the...

Page 6: ...ng and safety instructions Always use caution when working with electricity and remember to verify that no exposed electrical connections exist before energizing your winch circuit For specifications...

Page 7: ...vanized Steel Wire 3 16 x42 6 4 76mm x 13m Recommended Battery 12 Amp hr minimum Fairlead Roller Duty Cycle Intermittent Mounting Bolt Pattern 3 15 80mm Winch Dimensions 11 7 Lx4 65 Wx4 21 H 297mm x 1...

Page 8: ...head screw 2 5 Clutch gear 1 19 M8 16 hexagon head screw 2 6 Clutch spring 1 20 Wire rope assembly 1 7 Clutch bar 1 21 M5 12 hexagon head screw 2 8 Gear box cover 1 22 Hook 1 9 Free bearing 1 23 Hook...

Page 9: ...ded Battery 12 Amp hr minimum Fairlead Roller Duty Cycle Intermittent Mounting Bolt Pattern 2 99 x6 49 76mm x165mm Winch Dimensions 13 77 Lx4 53 Wx4 72 H 350mm x 115mm x 120mm Shipping Weight 33lbs 15...

Page 10: ...dle 1 31 Hook belt 1 6 Drum 1 19 Wire rope assembly 1 32 M8 20 inside hexagonal bolt 4 7 Support bar 2 20 Clutch spring 1 33 Hook 5 16 1 8 Transmission shaft 1 21 1st stage inner gear 1 34 Control box...

Page 11: ...ge the winch FREESPOOL OPERATION Pull and turn the clutch knob to the Free spool position Activate the winch in Cable Out to check the drum rotation direction If the drum rotates in the wrong directio...

Page 12: ......

Page 13: ...correct and be certain that all connections are tight Verify there is no exposed bare wiring Terminals or cable insulation damage chafing cutting Cover any exposures with terminal boots Repair or rep...

Page 14: ...ove water to receive wireless signal Motor runs in one direction Broken wiring or bad connection Reconnect or replace wiring Damaged or stuck solenoid Replace solenoid Switch inoperative Replace switc...

Page 15: ...nated by local authorities If a product displays this symbol of a crossed out wheelie bin the product is subject to European Directive 2012 19 EC The appropriate disposal and separate collection of us...

Page 16: ...ino Winch 3000lb 4500lb Conforms to the following directives and standards Machinery Directive 2006 42 EC EMC Directive 2004 108 EC RoHS Directive 2011 65 EU 2014 30 EU Electromagnetic Compatibility 2...

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