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REXROTH EFC 3610 Series, Operating Instructions Manual

The REXROTH EFC 3610 Series comes with a comprehensive Operating Instructions Manual, which can be conveniently downloaded for free. This manual provides step-by-step guidance and essential details for operating the product efficiently. Visit manualshive.com to access and download the user manual effortlessly.

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The Drive & Control Company

Frequency Converter

EFC 3610 / EFC 5610 Series

Edition 05

Operating Instructions
R912005854

Summary of Contents for EFC 3610 Series

Page 1: ...The Drive Control Company Frequency Converter EFC 3610 EFC 5610 Series Edition 05 Operating Instructions R912005854 ...

Page 2: ...on 04 Edition 06 AK1 03V12 Edition 05 Edition 07 AN1 Copyright Bosch Rexroth Xi an Electric Drives and Controls Co Ltd 2016 This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth Xi an Electric Drives and Controls Co Ltd It may not be reproduced or given to third parties without its consent Liability The specified data is ...

Page 3: ...entation Hohe elektrische Spannung Lebensgefahr durch elektrischen Schlag Betreiben Sie Antriebskomponenten nur mit fest installiertem Schutzleiter Schalten Sie vor Zugriff auf Antriebskomponenten die Spannungsversorgung aus Beachten Sie die Entladezeiten von Kondensatoren High electrical voltage Danger to life by electric shock Only operate drive components with a permanently installed equipment ...

Page 4: ... 60 C Risque de brûlure Évitez de toucher des surfaces métalliques p ex dissipateurs thermiques Respectez le délai de refroidissement des composants d entraînement au moins 15 minutes Unsachgemäße Handhabung bei Transport und Montage Verletzungsgefahr Verwenden Sie geeignete Montage und Transporteinrichtungen Benutzen Sie geeignetes Werkzeug und persönliche Schutzausrüstung Improper handling durin...

Page 5: ...eriori spiegazioni riguardanti le indicazioni di sicurezza consultare il capitolo 1 di questa documentazione Alta tensión eléctrica Peligro de muerte por descarga eléctrica Active sólo los componentes de accionamiento con el conductor protector firmemente instalado Desconecte la alimentación eléctrica antes de manipular los componentes de accionamiento Tenga en cuenta los tiempos de descarga de lo...

Page 6: ...15 minutos Superfici bollenti 60 C Pericolo di ustioni Evitare il contatto con superfici metalliche ad es dissipatori di calore Rispettare i tempi di raffreddamento dei componenti di comando almeno 15 minuti Manipulación inadecuada en el transporte y montaje Peligro de lesiones Utilice dispositivos de montaje y de transporte adecuados Utilice herramientas adecuadas y equipo de protección personal ...

Page 7: ...eiligheidsinstructies vindt u in hoofdstuk 1 van deze documentatie Hög elektrisk spänning Livsfara genom elchock Använd endast drivkomponenterna med fastmonterad skyddsledare Koppla bort spänningsförsörjningen före arbete på drivkomponenter Var medveten om kondensatorernas urladdningstid Elektrisk højspænding Livsfare på grund af elektrisk stød Drive components må kun benyttes med et fast installe...

Page 8: ...evaar Voorkom contact met metalen oppervlakken bijv Koellichamen Afkoeltijd van de aandrijvingscomponenten in acht nemen min 15 minuten Felaktig hantering vid transport och montering Skaderisk Använd passande monterings och transportanordningar Använd lämpliga verktyg och personlig skyddsutrustning Fejlhåndtering ved transport og montering Risiko for kvæstelser Benyt egnede monterings og transport...

Page 9: ...ím pokynům naleznete v kapitole 1 této dokumentace Voimakas sähköjännite Sähköiskun aiheuttama hengenvaara Käytä käyttölaitteen komponentteja ainoastaan maadoitusjohtimen ollessa kiinteästi asennettuna Katkaise jännitteensyöttö ennen käyttölaitteen komponenteille suoritettavien töiden aloittamista Huomioi kondensaattoreiden purkausajat Wysokie napięcie elektryczne Zagrożenie życia w wyniku porażen...

Page 10: ...ut Horké povrchy 60 C Nebezpečí popálení Nedotýkejte se kovových povrchů např chladicích těles Dodržujte dobu ochlazení komponent pohonu min 15 minut Epäasianmukainen käsittely kuljetuksen ja asennuksen yhteydessä Loukkaantumisvaara Käytä soveltuvia asennus ja kuljetuslaitteita Käytä omia työkaluja ja henkilökohtaisia suojavarusteita Niewłaściwe obchodzenie się podczas transportu i montażu Ryzyko ...

Page 11: ...siguranţă găsiţi în capitolul 1 al acestei documentaţii Visoka električna napetost Življenjska nevarnost zaradi električnega udara Pogonske komponente uporabljajte samo s fiksno nameščenim zaščitnim vodnikom Pred dostopom do pogonske komponente odklopite napajanje Upoštevajte čase praznjenja kondenzatorjev Vysoké elektrické napätie Nebezpečenstvo ohrozenia života v dôsledku zásahu elektrickým prúd...

Page 12: ...i 60 C Pericol de arsuri Nu atingeţi suprafeţele metalice de ex radiatoare de răcire Respectaţi timpii de răcire ai componentelor de acţionare min 15 minute Nestrokovno ravnanje med transportom in namestitvijo Nevarnost poškodb Uporabljajte ustrezne pripomočke za nameščanje in transport Uporabite ustrezno orodje in osebno zaščitno opremo Neodborná manipulácia pri transporte a montáži Nebezpečenstv...

Page 13: ...eikt tikai kvalificēts personāls Detalizētus paskaidrojumus attiecībā uz drošības norādījumiem skatiet šī dokumenta 1 nodaļā Magas elektromos feszültség Életveszély áramütés miatt A hajtás alkatrészeit csak véglegesen telepített védővezetővel üzemeltesse Mielőtt hozzányúl a hajtás alkatrészeihez kapcsolja ki az áramellátást Ügyeljen a kondenzátorok kisülési idejére Високо електрическо напрежение О...

Page 14: ...rstas virsmas 60 C Apdedzināšanās risks Neskarieties pie metāliskām virsmām piemēram dzesētāja Ļaujiet piedziņas komponentiem atdzist min 15 minūtes Szakszerűtlen kezelés szállításkor és szereléskor Sérülésveszély A megfelelő beszerelési és szállítási eljárásokat alkalmazza Használjon megfelelő szerszámokat és személyes védőfelszerelést Неправилно боравене по време на транспорт и монтаж Опасност о...

Page 15: ...αρούσας τεκμηρίωσης Aukšta elektros įtampa Pavojus gyvybei dėl elektros smūgio Pavaros komponentus eksploatuokite tik su fiksuotai instaliuotu apsauginiu laidu Prieš prieidami prie pavaros komponentų išjunkite maitinimo įtampą Atsižvelkite į kondensatorių išsikrovimo trukmę Kõrge elektripinge Eluohtlik elektrilöögi tõttu Käitage ajamikomponente üksnes püsivalt installeeritud maandusega Lülitage en...

Page 16: ...αυτές επιφάνειες 60 C Κίνδυνος εγκαύματος Αποφεύγετε την επαφή με μεταλλικές επιφάνειες π χ μονάδες ψύξης Λάβετε υπόψη το χρόνο ψύξης των στοιχείων μετάδοσης κίνησης τουλάχιστον 15 λεπτά Netinkamas darbas transportuojant ir montuojant Susižalojimo pavojus Naudokite tinkamus montavimo ir transportavimo įrenginius Naudokite tinkamus įrankius ir asmens saugos priemones Asjatundmatu käsitsemine transp...

Page 17: ...前先将驱动器部件断电 确保电容放电时间 危险运动 生命危险 保证设备的运动区域内和移动部件周围无障碍物 防止人员意外进入设备运动区域内 在接近或进入危险区域之前 确保传动设备安全停止 电磁场 磁场 对佩戴心脏起搏器 金属植入物和助听器的人员会造成严重的人身伤害 上述人员禁止进入安装及运行的驱动器区域 或者必须事先咨询医生 热表面 大于 60 度 灼伤风险 不要触摸金属表面 例如散热器 驱动器部件断电后需要时间进行冷却 至少 15 分钟 安装和运输不当导致受伤危险 当心受伤 使用适当的运输和安装设备 使用适合的工具及用适当的防护设备 电池操作不当 受伤风险 请勿对低电量电池重新激活或重新充电 爆炸和腐蚀的危险 请勿拆解或损坏电池 请勿将电池投入明火中 EFC x610 Series Bosch Rexroth AG DOK RCON03 EFC X610 IT05 EN P XV ...

Page 18: ...Bosch Rexroth AG EFC x610 Series XVI DOK RCON03 EFC X610 IT05 EN P ...

Page 19: ...vements 8 1 4 4 Protection Against Magnetic and Electromagnetic Fields During Op eration and Mounting 10 1 4 5 Protection Against Contact with Hot Parts 11 1 4 6 Protection During Handling and Mounting 11 2 Important Directions for Use 12 2 1 Appropriate Use 12 2 2 Inappropriate Use 12 3 Documentation Information 13 3 1 About this Documentation 13 3 2 Reference 13 4 Delivery and Storage 14 4 1 Pro...

Page 20: ...g 31 7 1 Installation Conditions 31 7 2 Heat Dissipation 32 7 3 Air Flow of Fans 33 7 4 Figures and Dimensions 35 7 4 1 Figures 35 7 4 2 Dimensions 38 7 4 3 DIN Rail Mounting 40 8 Frequency Converter Wiring 41 8 1 Wiring Diagram 41 8 2 Cable Specifications 42 8 2 1 Power Cables 42 Cable specification for international without USA Canada 42 Cable specification for USA Canada 44 Dimensioning variabl...

Page 21: ...valuation criterion 66 9 1 3 Noise Emission of the Drive System 67 9 2 Ensuring the EMC Requirements 72 9 3 EMC Measures for Design and Installation 74 9 3 1 Rules for Design of Installations with Drive Controllers in Compli ance with EMC 74 9 3 2 EMC optimal Installation in Facility and Control Cabinet 76 9 3 3 Control Cabinet Mounting according to Interference Areas Exem plary Arrangements 78 9 ...

Page 22: ...ve Solutions 97 11 6 Restoring Parameters to Factory Defaults 97 12 Functions and Parameters 98 12 1 Basic Settings 98 12 1 1 Parameter Group Access Control 98 12 1 2 Parameter Initialization 100 12 1 3 Parameter Replication 101 12 1 4 Parameter set selection 103 12 1 5 Password Protection 105 12 2 Input and Output Terminals Configuration 106 12 2 1 Digital Input Configuration 106 12 2 2 X5 Pulse ...

Page 23: ... pulse input 133 Adjust the setting frequency by digital input Up Down command 134 Adjust the setting frequency by multi speed function 136 12 4 3 Acceleration and Deceleration Configuration 142 Acceleration and deceleration time configuration 142 Acceleration and deceleration curve mode configuration 143 12 4 4 Output Frequency Limitation 146 Direct output frequency limitation 146 Behavior at low...

Page 24: ... 170 3 wire control mode 2 171 Run Stop 171 12 7 Special Functions 172 12 7 1 Counter Function 172 12 7 2 Frequency Arrival 175 12 7 3 Frequency Level Detection 177 12 7 4 High Resolution Current Display 178 12 8 Simple PLC 179 12 8 1 Function Description 179 12 8 2 Set the Simple PLC Mode 180 12 8 3 Set Speed Direction Acceleration and Deceleration Time 181 12 8 4 Stop and Pause Simple PLC Contro...

Page 25: ...e sensor 208 12 11 Asynchronous Motor ASM Control 211 12 11 1 Motor Parameterization 211 Nameplate parameters configuration 211 Motor slip frequency configuration 211 Motor parameter auto tuning 212 12 11 2 V f Control 216 V f curve selection 216 User defined V f curve configuration 217 Slip compensation factor configuration 219 Torque boost setting 220 Optimization functions for V f control 223 1...

Page 26: ...ent during Deceleration 242 13 4 4 Error 4 OE 1 Overvoltage at Constant Speed 243 13 4 5 Error 5 OE 2 Overvoltage during Acceleration 243 13 4 6 Error 6 OE 3 Overvoltage during Deceleration 243 13 4 7 Error 7 OE 4 Overvoltage during Stop 244 13 4 8 Error 8 UE 1 Undervoltage during Run 244 13 4 9 Error 9 SC Surge Current or Short Circuit 244 13 4 10 Error 10 IPH L Input Phase Loss 244 13 4 11 Error...

Page 27: ...l Error 249 13 4 35 Error 51 OCd Extension Card Internal Error 249 13 4 36 Error 52 OCc Extension Card PDOs Configuration Error 249 13 4 37 Error 53 Fdi No Valid Process Data 250 13 4 38 Error 54 PcE Remote Control Communication Error 250 13 4 39 Error 55 PbrE Parameter Backup Restore Error 250 13 4 40 Error 56 PrEF Parameter Restore Error after Firmware Update 250 13 4 41 Error 60 ASF Application...

Page 28: ...68 Communication state register 0x7FA0 269 Additional status register 0x7FA1 270 Fault status register 0x7FB0 271 Communication frequency setting register 0x7F01 271 14 3 5 Modbus Communication Example 272 14 3 6 Special Notes 273 14 3 7 Communication Networking 274 Networking 274 Recommendations on networking 274 14 4 PROFIBUS Protocol 275 14 4 1 Protocol Description 275 14 4 2 PROFIBUS Function ...

Page 29: ...ion Module Mounting 291 15 6 I O Module 293 15 6 1 I O Card 293 I O card terminals label 293 I O card terminals descriptions 293 I O card terminals wiring 294 15 6 2 Relay Card 295 Relay card terminals label 295 Relay card terminals descriptions 295 Relay card terminals wiring 295 15 7 Communication Module 296 15 7 1 PROFIBUS Interface 296 15 7 2 PROFIBUS Card LED 297 15 8 Plug in Connector for Co...

Page 30: ...ions 323 19 2 Appendix II Type Coding 324 19 2 1 Frequency Converter Type Coding 324 19 2 2 Operating Panel Type Coding 325 19 2 3 Panel Mounting Plate Type Coding 325 19 2 4 Communication Cable for Control Cabinet Type Coding 326 19 2 5 Extension Accessories Type Coding 326 19 2 6 External EMC Filter Type Coding 328 19 2 7 External Brake Resistor Type Coding 329 19 2 8 Shielding Connector Type Co...

Page 31: ...6 H1 PROFIBUS card parameters 357 H8 I O card parameters 359 H9 Relay card parameters 362 19 3 7 Group U Panel Parameters 363 U0 General panel parameters 363 U1 LED panel parameters 363 19 3 8 Group d0 Monitoring Parameters 365 19 4 Appendix IV Certification 367 19 4 1 CE 367 19 4 2 UL 368 19 4 3 EAC 370 19 4 4 RCM 371 19 5 Appendix V Parameter Change Record 372 19 6 Safe Torque Off 375 19 6 1 Ove...

Page 32: ...3 Commission 384 19 6 4 STO Function Diagnosis and Status Indication 385 19 6 5 Technical Data 386 Data Related to Safety Standards 386 19 6 6 Maintenance 388 19 6 7 Abbreviations 388 Bosch Rexroth AG Table of Contents EFC x610 Series XXX DOK RCON03 EFC X610 IT05 EN P ...

Page 33: ...product with a defined function intended for users and placed on the market as an individual piece of merchandise Electrical Equipment Electrical equipment encompasses all devices used to generate convert trans mit distribute or apply electrical energy such as electric motors transformers switching devices cables lines power consuming devices circuit board assem blies plug in units control cabinet...

Page 34: ...uct Product Examples of a product Device component part system software firmware among other things Qualified Persons In terms of this application documentation qualified persons are those persons who are familiar with the installation mounting commissioning and operation of the components of the electric drive and control system as well as with the haz ards this implies and who possess the qualif...

Page 35: ...amation point which precedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or serious injury could occur CAUTION In case of non compliance with this safety instruction minor or mode...

Page 36: ...ow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language be fore commissioning If you find that you cannot completely understand the ap plication documentation in the available language please ask your supplier to clarify Proper and correct transport storage...

Page 37: ...on is only allowed if the national EMC regulations for the application are met The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application documentation The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and ins...

Page 38: ...y unintended motor movements Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electric drive systems Risk of burns by hot housing surfaces Risk of injury by improper handling Injury by crushing shearing cutting hit ting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG Safety Ins...

Page 39: ... connected to the points of the components provided for this purpose Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the power sup ply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 5 minutes after switching off power to allow live capac...

Page 40: ...y incorrect connection If extra low voltage circuits of devices containing voltages and circuits higher than 50 volts e g the mains connection are connected to Bosch Rexroth prod ucts the connected extra low voltage circuits must comply with the require ments for PELV Protective Extra Low Voltage 1 4 3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of co...

Page 41: ...nd protective coverings are strong enough to re sist maximum possible kinetic energy Mount emergency stopping switches in the immediate reach of the operator Before commissioning verify that the emergency stopping equipment works Do not operate the machine if the emergency stopping switch is not working Prevent unintended start up Isolate the drive power connection by means of OFF switches OFF but...

Page 42: ...ersons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored re paired or mounted If it is necessary for somebody with a heart pacemaker to enter such an area a doctor must be consulted prior to do...

Page 43: ...cordance with the respective safety regula tions the manufacturer of the machine or installation must take measures to avoid injuries caused by burns in the final application These measures can be for example Warnings at the machine or installation guards shieldings or barriers or safety instructions in the application documentation 1 4 6 Protection During Handling and Mounting Risk of injury by i...

Page 44: ...hey must remain in their original state in other words no structural changes are permitted It is not permitted to decompile software products or alter source codes Do not mount damaged or faulty products or use them in operation Make sure that the products have been installed in the manner described in the relevant documentation 2 2 Inappropriate Use Using the frequency converters outside of the o...

Page 45: ...0 ITRS EN P English R912005854 Quick Start Guide DOK RCON03 EFC x610 QURS ZH P Chinese R912005855 DOK RCON03 EFC x610 QURS EN P English R912005856 Safety Instructions DOK RCON SAFETY SARS BP P Portuguese R911339218 DOK RCON SAFETY SARS DE P German R911339363 DOK RCON SAFETY SARS EN P English R911339362 DOK RCON SAFETY SARS ES P Spanish R911339216 DOK RCON SAFETY SARS FR P French R911339213 DOK RCO...

Page 46: ...e contact Bosch Rexroth distributor 1 Product series 2 Short text Type code 3 Volume 4 Net weight 5 Material number 6 Product version index 7 Mass weight 8 Production week e g 14W20 means week 20 in 2014 9 Product QR code 10 Serial number 11 Manufacturer 12 QR code Internal use 13 Certification Fig 4 1 Packing nameplate Bosch Rexroth AG Delivery and Storage EFC x610 Series 14 389 DOK RCON03 EFC X6...

Page 47: ... please contact Bosch Rexroth distributor 1 Brand logo 2 Product series 3 Short text Type code 4 Technical data 5 Production week e g 14W20 means week 20 in 2014 6 Product QR code 7 Manufacturer Fig 4 2 Product nameplate1 1 Certification Fig 4 3 Product nameplate2 EFC x610 Series Bosch Rexroth AG Delivery and Storage DOK RCON03 EFC X610 IT05 EN P 15 389 ...

Page 48: ...of the situation This is also applicable if the packaging is undamaged 4 3 Scope of Supply If any of the following standard supply items is missing please contact Bosch Rexroth distributor Frequency Converter EFC x610 According to type code Safety Instructions Multi lingual Quick Start Guide Instruction Manual UL Bosch Rexroth AG Delivery and Storage EFC x610 Series 16 389 DOK RCON03 EFC X610 IT05...

Page 49: ... capacitors which may deteriorate during storage When storing these components for a long period of time remember to operate them once a year Run Frequency Converter EFC x610 under power ULN for at least 1 hour For more information of electrolytic capacitors please contact service Description Symbol Unit Value Temperature range Ta_store 20 60 Relative humidity 5 95 Absolute humidity g m3 1 29 Clim...

Page 50: ...fe time of relay contacts and DC bus capacitors and may destroy the resistor for capacitor charging and current limitation Whether using an AC output choke or not depends on the factors of the length shielding and distribution capacitance of the motor cables as well as the insulation of the motor Bosch Rexroth AG Drive System Overview EFC x610 Series 18 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 51: ... 15 kHz 30 90 kW 1 12 kHz Efficiency 95 Overload capability HD 200 of rated current for 1 s HD 150 of rated current for 60 s ND 120 of rated current for 60 s dv dt Without filter 5kV us 6 1 3 V f Control Performance V f curve Linear mode square curve mode user defined multi point curve mode Speed regulation range 1 50 Start up torque 150 of rated torque at 3 00 Hz 100 of rated torque at 1 50 Hz 6 ...

Page 52: ...5 supports 50 0 kHz pulse input Analog input 2 Analog inputs 0 2 10 V or 0 4 20 mA Digital output 1 Open collector output supports 32 0 kHz pulse output and pull up and pull down wiring 1 Relay output Analog output Analog output 0 10 V or 0 20 mA to output setting frequency out put frequency output current output power output voltage analog in put voltage and analog input current I O module I O ca...

Page 53: ...te run and stop com mand increase or decrease parameter group code value Potentiometer Set frequency Indicator Run FWD REV Dust cover Indicating Run FWD REV and Power 6 1 8 Protection Over current protection over under voltage protection surge current short circuit protection in put output phase loss protection converter over under temperature protection motor overload protection motor over temper...

Page 54: ...net mounting Degrees of pollution 2 EN 50178 Vibration 10 Hz f 57 Hz amplitude 0 075 mm 57 Hz f 150 Hz acceleration 1 g Mounting mode Wall mounting DIN rail mounting For 0K40 7K50 models Cooling type Natural cooling 0K75 Enforced air cooling 1K50 Certification CE applicable to 0K40 90K0 cUL applicable to 0K40 90K0 EAC applicable to 0K40 90K0 RCM applicable to 0K40 90K0 Bosch Rexroth AG Frequency C...

Page 55: ... 4 0 11 9 9 4 9 7 7 7 6 4 Tab 6 2 3P 400 VAC 0K40 4K00 electric data Model Motor power HD kW 380 V 480 V Input current A 380 V 480 V Output current A Output capacity kVA 5K50 5 5 15 7 12 4 12 7 10 0 8 3 7K50 7 5 21 0 16 7 16 8 13 3 11 1 11K0 11 0 28 0 22 2 24 3 19 2 16 0 15K0 15 0 37 8 29 9 32 4 25 6 21 3 18K5 18 5 45 8 36 3 39 2 31 0 25 8 22K0 22 0 52 7 41 7 45 0 36 0 29 7 30K0 30 0 56 8 44 9 60 ...

Page 56: ...2 0 52 7 41 7 45 0 36 0 29 7 22K0 30 0 71 2 56 3 60 8 48 0 40 0 30K0 37 0 69 6 55 1 73 7 58 3 48 5 37K0 45 0 84 2 66 6 89 1 70 5 58 7 45K0 55 0 105 0 83 0 108 0 86 0 71 3 55K0 75 0 140 0 111 0 147 0 116 0 96 6 75K0 90 0 167 0 133 0 176 0 139 0 115 7 90K0 110 0 205 0 162 0 212 0 168 0 139 6 Tab 6 4 3P 400 VAC 5K50 90K0 electric data ND normal duty 30K0 90K0 available with ONLY EFC 5610 Please selec...

Page 57: ... reduced If the ambient temperature is 10 45 there will be no need for derating If the ambient temperature is 45 55 derating must be performed as indi cated in the figure below fTa Load factor Ta_work Ambient temperature range for operation with rated data Ta_work_red Ambient temperature range for operation with reduced rated data Fig 6 1 Derating and ambient temperature EFC x610 Series Bosch Rexr...

Page 58: ...tage below the rated voltage no higher current may be with drawn to ensure that the dissipated power remains Umains Urated With mains voltage above the rated voltage a reduction of the permissible output permanent current takes place to compensate for the increased switching losses Fig 6 2 Derating and mains voltage 3P 400 VAC 1 power derating every 4 V lower than 380 V 1P 200 VAC 1 power derating...

Page 59: ...e or less constant The figure below shows the current reduction based on the carrier frequency for the fre quency converters I Irated Percentage of rated output current fPWM PWM or carrier frequency Fig 6 3 Derating and carrier frequency for 0K40 4K00 models EFC x610 Series Bosch Rexroth AG Frequency Converter Overview DOK RCON03 EFC X610 IT05 EN P 27 389 ...

Page 60: ...utput current fPWM PWM or carrier frequency ND Normal duty HD Heavy load Fig 6 4 Derating and carrier frequency for 5K50 22K0 models Bosch Rexroth AG Frequency Converter Overview EFC x610 Series 28 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 61: ...of rated output current fPWM PWM or carrier frequency Fig 6 5 Derating and carrier frequency for 30K0 90K0 models ND and HD EFC x610 Series Bosch Rexroth AG Frequency Converter Overview DOK RCON03 EFC X610 IT05 EN P 29 389 ...

Page 62: ...nal EMC filter Output choke 100 10 30K0 37K0 EFC x610 internal EMC filter 50 EFC x610 internal EMC filter External EMC filter 100 EFC x610 internal EMC filter External EMC filter Output choke 150 30 45K0 90K0 EFC x610 internal EMC filter 50 EFC x610 internal EMC filter External EMC filter 100 EFC x610 internal EMC filter External EMC filter Output choke 150 Tab 6 5 Maximum length of motor cables 1...

Page 63: ...er frequency converter if the upper limit of air temperature is exceeded Fig 7 1 Mounting distance and arrangement dhor Distance horizontal 0 mm 0K40 22K0 Distance horizontal 10 mm 30K0 90K0 dtop Minimum top distance 125 mm dbot Minimum bottom distance 125 mm 1 Air inlet at frequency converter 2 Air inlet at control cabinet 3 Frequency converter 4 Air outlet at frequency converter 5 Heated air con...

Page 64: ...K40 20 68 B 0K75 37 126 C 1K50 75 256 C 2K20 99 338 D 3K00 135 461 D 4K00 180 614 E 5K50 210 714 E 7K50 255 867 F 11K0 320 1 088 F 15K0 435 1 479 G 18K5 530 1 802 G 22K0 640 2 176 H 30K0 745 2 533 H 37K0 874 2 972 I 45K0 1405 4794 I 55K0 1951 6658 J 75K0 2074 7076 J 90K0 2653 9051 Tab 7 2 3P 400 VAC heat dissipation Bosch Rexroth AG Frequency Converter Mounting EFC x610 Series 32 389 DOK RCON03 EF...

Page 65: ...0K75 C 1K50 19 20 0 54 C 2K20 19 20 0 54 D 3K00 19 20 0 54 D 4K00 19 20 0 54 E 5K50 40 00 1 13 32 17 0 91 E 7K50 40 00 1 13 32 17 0 91 F 11K0 56 50 1 60 34 90 0 99 F 15K0 56 50 1 60 34 90 0 99 G 18K5 40 00 1 13 34 90 0 99 G 22K0 49 20 1 39 47 60 1 35 H 30K0 120 20 3 40 H 37K0 120 20 3 40 I 45K0 215 74 6 11 I 55K0 215 74 6 11 J 75K0 215 74 6 11 J 90K0 215 74 6 11 Tab 7 4 3P 400 VAC air flow of fans...

Page 66: ...components Models 30K0 and above have no fan for internal components Models 1K50 7K50 have only one fan for heat sink Models 11K0 and above have TWO fans for heat sink Bosch Rexroth AG Frequency Converter Mounting EFC x610 Series 34 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 67: ...d Dimensions 7 4 1 Figures Fig 7 2 EFC x610 0K40 4K00 dimensions figure Fig 7 3 EFC x610 5K50 22K0 dimensions figure EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting DOK RCON03 EFC X610 IT05 EN P 35 389 ...

Page 68: ...Fig 7 4 EFC 5610 30K0 37K0 dimensions figure Bosch Rexroth AG Frequency Converter Mounting EFC x610 Series 36 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 69: ...Fig 7 5 EFC 5610 45K0 55K0 dimensions figure Fig 7 6 EFC 5610 75K0 90K0 dimensions figure EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting DOK RCON03 EFC X610 IT05 EN P 37 389 ...

Page 70: ... 175 80 221 167 4 5 M4 2 6 D 4K00 120 231 175 80 221 167 4 5 M4 2 6 E 5K50 130 243 233 106 228 225 6 5 M6 3 9 E 7K50 130 243 233 106 228 225 6 5 M6 4 3 F 11K0 150 283 233 125 265 225 6 5 M6 5 7 F 15K0 150 283 233 125 265 225 6 5 M6 6 4 G 18K5 165 315 241 140 300 233 6 5 M6 8 0 G 22K0 165 315 241 140 300 233 6 5 M6 8 5 H 30K0 250 510 272 200 492 264 7 0 M6 27 5 H 37K0 250 510 272 200 492 264 7 0 M6...

Page 71: ...2 Ap pendix II Type Coding on page 324 E g type code for EFC 5610 5K50 3P 400 VAC model is EFC5610 5K50 3P4 MDA 7P NNNNN NNNN 4 screws are needed for wall mounting of EFC x610 ONLY available with EFC 5610 EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting DOK RCON03 EFC X610 IT05 EN P 39 389 ...

Page 72: ...quency converter and keep component A and the lower edge of component B at the same position level 2 Push the frequency converter horizontally till a buckle sound indicates a suc cessful mounting Disassembly steps 3 Pull down component C and hold it 4 Rotate the frequency converter to an appropriate angle as the arrow indi cates 5 Lift the frequency converter upwards Bosch Rexroth AG Frequency Con...

Page 73: ...tions on page 42 For terminals see chapter 8 3 Terminals on page 48 NPN modes see fig 8 10 Digital input NPN PNP wiring on page 57 Can be disconnected by disassembly of a screw Pulse input can be ONLY set via Multi function digital input X5 EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring DOK RCON03 EFC X610 IT05 EN P 41 389 ...

Page 74: ... M3 Tab 8 1 1P 200 VAC fuse and cable dimensions for international without USA Canada Stranded with ferrule without plastic sleeve EFC x610 Model Fuse gG Power cables installation mode PE Cable Torque Screw B1 B2 E A mm2 mm2 mm2 mm2 N m lb in Mx 0K40 6 0 2 5 2 5 2 5 10 0 1 00 9 0 M3 0K75 10 0 2 5 2 5 2 5 10 0 1 00 9 0 M3 1K50 10 0 2 5 2 5 2 5 10 0 1 00 9 0 M3 2K20 16 0 2 5 2 5 2 5 10 0 1 00 9 0 M3...

Page 75: ...80 33 6 M6 45K0 160 0 50 0 70 0 50 0 35 0 31 1 275 0 5 16 in 55K0 200 0 70 0 95 0 70 0 50 0 31 1 275 0 5 16 in 75K0 250 0 120 0 150 0 95 0 95 0 31 1 275 0 5 16 in 90K0 250 0 120 0 150 0 95 0 95 0 31 1 275 0 5 16 in Tab 8 2 3P 400 VAC fuse and cable dimensions for international without USA Canada EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring DOK RCON03 EFC X610 IT05 EN P 43 389 ...

Page 76: ...r cables PE Cable Torque Screw A AWG AWG N m lb in Mx 0K40 6 0 14 8 1 00 9 0 M3 0K75 10 0 14 8 1 00 9 0 M3 1K50 10 0 14 8 1 00 9 0 M3 2K20 15 0 14 8 1 00 9 0 M3 3K00 20 0 12 8 1 00 9 0 M3 4K00 20 0 12 8 1 00 9 0 M3 5K50 30 0 10 8 1 20 10 5 M4 7K50 40 0 8 8 1 20 10 5 M4 11K0 50 0 8 8 1 76 15 6 M4 15K0 60 0 6 6 1 76 15 6 M4 18K5 80 0 4 6 3 73 33 0 M5 22K0 100 0 2 4 3 73 33 0 M5 30K0 100 0 2 4 3 80 3...

Page 77: ...ting inside of control cabinet or of devices Field wiring Routing of cross sections of terminal connectors wired by the user in the field B1 Conductors in installation pipes and in installation channels that can be opened B2 Cables or lines in installation pipes and in installation channels that can be opened C Cables or lines on walls E Cables or lines on open cable trays Fig 8 2 Cable installati...

Page 78: ...and lines and gG general purpose fuse link for general installations protect the lines in the frequency converter system To protect the semiconductors in the frequency converters you can use fuses of characteristic gR USA Canada Class J 600 V Bosch Rexroth AG Frequency Converter Wiring EFC x610 Series 46 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 79: ...I O card Recommendations on cable insulation stripping Please strip the insulation of control cables according to the dimensions given below Too long stripping may cause short circuit of adjacent cables too short stripping may lead to cables becoming loose Fig 8 3 Cable insulation stripping length Please follow the steps below for wiring of control terminals Step 1 Switch off the frequency convert...

Page 80: ...ins supply input terminals U V W Converter output terminals B External brake resistor terminal DC positive bus terminal Tab 8 5 1P 200 VAC power terminals description Terminal Description L1 L2 L3 Mains supply input terminals U V W Converter output terminals B External brake resistor terminal DC negative bus terminal only available with models of 5K50 and above DC positive bus terminal Tab 8 6 3P ...

Page 81: ...tor of the EMC fil ter which may lead to danger or damage to the frequency converter The con nection screw for the internal EMC filter as shown in the figure above is located at the side of the frequency converter With the internal EMC filter disconnected the specified EMC per formance of the frequency converter cannot be reached Notes on DC bus terminals Wiring of DC bus in parallel FENL Mains ch...

Page 82: ...ith light load instead of full load Switch on mains supply to the frequency converters first and then close MCa and MCb after the LED display is active with both frequency converters The contactor MCa and MCb will be switched off by the respective relay output of the frequency converter when an error happens to any of the two frequency converters Select contactors according to the current ratings ...

Page 83: ...er F Fuse MC Magnetic contactor MCR Magnetic contactor of softstart resis tor DC External DC power supply M Motor R Softstart resistor Fig 8 8 Wiring of DC bus with external DC power supply EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring DOK RCON03 EFC X610 IT05 EN P 51 389 ...

Page 84: ...odels do not need external softstart resistor Set E2 15 14 Converter error to control MC by relay output of FC Con nect relay output of FC to MC By default the relay output is inactive when there is no error Please use an additional device to keep the relay output status when the frequency converter is switched off without power input Without such a device the relay output will be restored to be i...

Page 85: ...24 2 35 15K0 15 0 89 5 32 7 50 18K5 18 5 90 1 40 0 50 22K0 22 0 90 6 52 7 63 30K0 30 0 91 5 71 1 80 37K0 37 0 92 1 87 1 100 45K0 45 0 92 6 94 7 175 55K0 55 0 93 1 115 2 200 75K0 75 0 93 7 156 0 250 90K0 90 0 94 0 186 6 300 Tab 8 8 Recommended fuse ratings IDC PMotor VDC x ηMotor VDC 1 35 x Vin Vin is the RMS value of the AC input voltage For example if VDC 513 V the equivalent Vin 380 V The recomm...

Page 86: ...er supply of the frequency converter has been switched off before plugging or unplugging the connector The terminal block is ONLY for wiring convenience which CANNOT be used for fixing the cables Additional measures need to be taken by users for cable fixing purpose Bosch Rexroth AG Frequency Converter Wiring EFC x610 Series 54 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 87: ...upply for analog inputs GND is reference Max output current 30 mA 5 V Max output current 10 mA AI1 Analog voltage input 1 Analog current input 1 Analog voltage current in puts are used as external fre quency setting channels To switch between voltage and current or to set the input related functions see Group E1 Voltage input range 0 2 10 V Input impedance 40 kΩ Resolution 1 1 000 Current input ra...

Page 88: ... for voltage out put 5 mA Current output 0 20 mA Maximum load resistance for current output 332 Ω GND Shared connection Isolated from COM Modbus communication Terminal Signal function Description Signal requirement 485 Positive differential signal GND is reference 485 Negative differential signal External power supply Terminal Signal function Description Signal requirement DC_IN Auxiliary power su...

Page 89: ...er supply NPN wiring with external power supply PNP wiring with internal power supply PNP wiring with external power supply Fig 8 10 Digital input NPN PNP wiring EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring DOK RCON03 EFC X610 IT05 EN P 57 389 ...

Page 90: ...ernal power supply Load pull down wiring with external power supply Fig 8 11 Digital output DO1a DO1b load pull up pull down wiring For internal supply ONLY USE terminal 24 V and NEVER USE terminal 10 V or 5 V For external supply its reference ground MUST be connected to terminal COM Bosch Rexroth AG Frequency Converter Wiring EFC x610 Series 58 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 91: ...re above Incorrect operation may occur due to interference on the analog signal In such cases connect a ferrite magnetic ring at the input side of the analog signal as shown above The above figure is also valid for analog input EAI on I O card EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring DOK RCON03 EFC X610 IT05 EN P 59 389 ...

Page 92: ...ctive loads as close as possible to the induc tive loads in order to reduce the electromagnetic interference generated from inductive load action Tb Shared terminal Tc Normally closed contact Ta Normally open contact RC RC filtering VDR Varistor D Diode Fig 8 13 Noise suppression circuits for relay output terminals Bosch Rexroth AG Frequency Converter Wiring EFC x610 Series 60 389 DOK RCON03 EFC X...

Page 93: ...top state UE 1 can be reset Power loss restart function works Tab 8 9 Power loss in running status Converter in stopped status p OFF will be displayed at AC power loss Conditions Description DC_IN power is available p OFF remains to be displayed on the panel Converter can NOT be started by any command source Limited Parameters can be viewed but can NOT be modified DC_IN power is unavailable Conver...

Page 94: ...munication error protection mode E9 11 Setting frequency at last error E8 10 Modbus baud rate E9 12 Output current at last error E8 11 Modbus data format E9 13 Output voltage at last error E8 12 Modbus local address E9 14 DC bus voltage at last error E9 00 Automatic error reset attempts E9 15 Power module temperature at last error Tab 8 11 Limited parameters Make sure that the voltage on DC_IN ter...

Page 95: ...a lines or through air Sufficiently low noise emission of electric magnetic or electromagnetic noise of an electric installation or an electric device to other surrounding devices via lines or through air 9 1 2 Noise Immunity in the Drive System Basic structure for noise immunity The figure below illustrates the interference for definition of noise immunity re quirements in the drive system Fig 9 ...

Page 96: ...radio frequency common mode IEC 61000 4 6 0 15 80 MHz 10 V 80 AM 1 kHz A Power interfaces Fast transient burst IEC 61000 4 4 2 kV 5 kHz Capacitive clamp B Signal interfaces Fast transient burst IEC 61000 4 4 1 kV 5 kHz Capacitive clamp B Conducted radio frequency common mode IEC 61000 4 6 0 15 80 MHz 10 V 80 AM 1 kHz A Ports of process measurement control lines Fast transient burst IEC 61000 4 4 2...

Page 97: ... 1 kHz A Power interfaces Fast transient burst IEC 61000 4 4 1 kV 5 kHz Capacitive clamp B Ports of process measurement control lines Fast transient burst IEC 61000 4 4 0 5 kV 5 kHz Capacitive clamp B Conducted radio frequency common mode IEC 61000 4 6 0 15 80 MHz 3 V 80 AM 1 kHz A CD Contact discharge AD Air discharge AM Amplitude modulation a Coupling line to line b Coupling line to earth Tab 9 ...

Page 98: ...61800 3 A Deviations within allowed range B Automatic recovery after interference C Switched off without automatic recovery Device remains undamaged Tab 9 3 Evaluation criterion Bosch Rexroth AG Electromagnetic Compatibility EMC EFC x610 Series 66 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 99: ...is asymmetric interference against ground The propagation of this interference strongly depends on configuration of the connected drives number of the connected drives conditions of mounting site of installation radiation conditions wiring and installation If the interference gets from the device to the connected lines in unfiltered form these lines can radiate the interference into the air antenn...

Page 100: ...or applications operated at supply mains with nominal current 100 A A2 1 1 1 1 2 Category C3 2nd environment Class A group 2 I 100 A Limit value in industrial areas to be complied with for applications operated at supply mains with nominal current 100 A A2 2 2 1 2 2 Category C2 1st environment Class A group 1 Limit value in residential area or at facilities at low voltage mains supplying buildings...

Page 101: ...ironment QP 1st environment even if source of interference in 2nd environment class B group 1 4 2 C1 1st environment AV 1st environment even if source of interference in 2nd environment class B group 1 Fig 9 2 Limit values for line based disturbances IEC 61800 3 limit characteristic through frequency range Limit value for 1st environment is also relevant if source of interference of 2nd environmen...

Page 102: ...measures for radio interference suppression taken Therefore the indicated measures are generally recommended Nominal Current of Supply Mains The nominal current of the supply mains 100 A or 100 A is specified by the local power supply company at the connection point of the mains For industrial companies for example such connection points are the interconnecting stations from the power supply compa...

Page 103: ...imit classes as per categories C1 C2 C3 C4 according to EN 61800 3 which can be reached for Bosch Rexroth Frequency Converter EFC x610 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC DOK RCON03 EFC X610 IT05 EN P 71 389 ...

Page 104: ...ed with for EFC x610 Applicability for End Product Measurements of the drive system with an arrangement typical for the system are not in all cases applicable to the status in a machine or installation Noise immunity and noise emission strongly depend on configuration of the connected drives number of the connected drives conditions of mounting site of installation radiation conditions wiring and ...

Page 105: ...ion efforts When the machine manufacturer wants to put the machine installation into circulation the product standard relevant to his ma chine installation has to be complied with for his end product machine instal lation The authorities and test laboratories responsible for EMC normally refer to this product standard This documentation specifies the EMC properties which can be achieved in a machi...

Page 106: ...e signal mains and motor lines and power cables have to be rout ed separately from another Minimum distance 10 cm Provide separating sheets between power and signal lines Ground separating sheets several times The lines with high potential of noise include Lines at the mains connection incl synchronization connection Lines at the motor connection Lines at the DC bus connection Generally interferen...

Page 107: ...ines at one end transmitter or receiver over the largest possible surface area and with lower impedance This avoids low frequency interference current in the mains frequency range on the shield Connection of Mains Choke Keep connection lines of the mains choke at the drive controller as short as pos sible and twist them Installation of Motor Power Cable Use shielded motor power cable or run motor ...

Page 108: ...abinet area A Supply feeder input terminals fuse main switch mains side of mains filter for drives and corresponding connecting lines All components that are not electrically connected with the drive system 2 Interference susceptible area area B Mains connections between drive system and mains filter for drives mains contactor Interface lines of drive controller 3 Strongly interference susceptible...

Page 109: ...better via grounding straps with the same cross section Make sure con nection points have good contact EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC DOK RCON03 EFC X610 IT05 EN P 77 389 ...

Page 110: ...g to Interference Areas Ex emplary Arrangements Fig 9 3 Control cabinet mounting according to interference areas exemplary arrange ments Bosch Rexroth AG Electromagnetic Compatibility EMC EFC x610 Series 78 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 111: ...gure Between supply feeder or lines between filter and exit point from the control cabinet in area A and the lines in area B and C If this is impossible there are two alternatives 1 Install lines in shielded form and connect the shield at several points at least at the beginning and at the end of the line to the mounting plate or the control cabinet housing over a large surface area 2 Separate lin...

Page 112: ...of clips The same procedure may be required for long cables of more than 2 m between the point of power supply connection of the control cabinet and the filter within the control cabinet Mains Filters for AC Drives Ideally mount the external mains filter on the parting line between area A and B Make sure the ground connection between filter housing and housing of the drive controllers has good ele...

Page 113: ...oint PE and have a cross section of at least 10 mm2 or to be complemented by a second equipment grounding conductor via separate terminal connectors according to EN 61800 5 1 2007 section 4 3 5 4 If the cross section of the outer conductor is bigger the cross section of the equipment grounding conductor must be ac cordingly bigger EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility EMC ...

Page 114: ...the shortest possible lines between drive controller and filter Control Voltage or Auxiliary Voltage Connection Only in exceptional cases should you connect power supply unit and fusing for the control voltage connection to phase and neutral conductor In this case mount and install these components in area A far away from area B and C of the frequency converter Run the connection between control v...

Page 115: ... motor encoder cables in metal grounded cable ducts Route the motor power cables and motor encoder cables with a distance of at least d5 100 mm to inference free lines as well as to signal cables and signal lines alternatively separated by a grounded distance plate in separate cable ducts if possible Routing the Motor Power Cables and Mains Connection Lines For frequency converters drive controlle...

Page 116: ...ons with tooth lock washers and zinc coated tinned screws as connection elements At the connec tion points remove the lacquer so that there is safe electric contact over a large surface area You achieve contact over a large surface area by means of bare connection surfaces or several connection screws For screw connections you can establish the contact to lacquered surfaces by using tooth lock was...

Page 117: ...re functioning like reception antennas noise immunity and like transmitting antennas emission of interference Exceptional cases are flexible cable tracks over short distances of a maximum of 5 m Shielding Connect the cable shield immediately at the devices in the shortest and most di rect possible way and over the largest possible surface area Connect the shield of analog signal lines at one end o...

Page 118: ...iately at the induc tance does serve this purpose Otherwise the emitted noise level is too high which can affect the function of the electronic system and of the drive If possible mechanical switches and contacts should only be realized as snap contacts Contact pressure and contact material must be suited for the corre sponding switching current Slow action contacts should be replaced by snap swit...

Page 119: ...y and buttons The display shows mode settings and operating state of the frequency converter The buttons allow users to program the frequency converter Fig 10 1 LED panel 10 2 LED Display Fig 10 2 LED display EFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover DOK RCON03 EFC X610 IT05 EN P 87 389 ...

Page 120: ...tead of LED Panel on demand To operate frequency converters with Dust Cover Order an LED Panel additionally and then set the frequency con verter with chapter 12 1 3 Parameter Replication on page 101 Bosch Rexroth AG Operating Panel and Dust Cover EFC x610 Series 88 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 121: ...t stop Warning with FWD Green Green Off Blinks in red Short dark long red Warning with REV Green Off Green Blinks in red Short dark long red Warning at stop Off Green Off Off Green Blinks in red Short dark long red Error Off Green Off Off Green Blinks in red Short red long dark Tab 10 1 LED indicator status Available on dust cover or when neither the LED panel nor the dust cover is installed The f...

Page 122: ...10 5 Operating Descriptions Fig 10 4 Operating mode Fig 10 5 Operating example Bosch Rexroth AG Operating Panel and Dust Cover EFC x610 Series 90 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 123: ...h button combination function it is only necessary to press Func buttons once The parameter fast access function is only available when b0 00 0 1 or 2 unavailable with parameters in groups PF or EP Press Func button and do not release it until or button has been pressed Press or button within 2 s if Func button is pressed If the index of parameters is not continuous in a specific parame ter group ...

Page 124: ...o activate the digit function 35 40 is displayed with the unit digit 5 blinking Step 2 Pressing Func again to shift the blinking digit leftwards 35 40 is displayed with tens digit 3 blinking Step 3 Pressing twice to change the tens digit 3 to be 1 15 40 is dis played with tens digit 1 blinking Step 4 Pressing Set to save the modified parameter value 15 40 The dis play returns back to an upper menu...

Page 125: ... required in between Mounting screws 4 x M6 no loose screws Tab 11 2 Mounting conditions checklist See also in chapter 7 1 Installation Conditions on page 31 11 1 3 Step 3 Check the wiring Mains connection Connect L1 L2 L3 of converter to mains accordingly Motor connection Connect U V W of converter to motor accordingly Grounding Must be securely connected Shielding Must be securely connected Powe...

Page 126: ...0 00 Hz 50 00 0 01 Stop E0 09 Output frequency high limit E0 10 E0 08 Hz 50 00 0 01 Run E0 10 Output frequency low limit 0 00 E0 09 Hz 0 00 0 01 Run E0 17 Direction control 0 Forward Reverse 1 Forward only 2 Reverse only 3 Swap default direction 0 Stop E0 25 Acceleration deceleration curve mode 0 Linear mode 1 S curve 0 Stop E0 26 Acceleration time 0 1 6 000 0 s DOM 0 1 Run E0 27 Deceleration time...

Page 127: ...erates 6 Press Stop button Stop command activated the motor stops 7 Check parameters without load Settings according to actual applications 8 Check parameters with load Settings according to actual applications Tab 11 5 Motor controlling procedure After powering on EFC x610 will generate output if pressing down the Run button or Control by terminals is activated By default EFC x610 is set as The f...

Page 128: ...odes of auto tuning are available static auto tuning and rotational auto tuning The former mode is mainly used for V f control and the latter is used mainly for SVC control For de tails see chapter Motor parameter auto tuning on page 212 or chapter Auto tuning of Motor Parameters on page 230 Bosch Rexroth AG Quick Start EFC x610 Series 96 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 129: ...quency converter fails to run the motor due to incorrect parameter set tings a simple solution is to initialize the parameters to factory defaults Setting b0 10 1 will start initialization Please be sure that the parameter settings match with the motor and the field applications after factory defaults restore Adjust the parameter settings after factory defaults restore if necessary Output frequenc...

Page 130: ...U2 EP are visible 2 Advanced parameters Parameters in group b0 d0 C0 C1 C2 C3 E0 E1 E2 E3 E4 E5 E8 E9 H0 H1 H2 H3 H4 H8 H9 U0 U1 U2 F0 EP are visible 3 Start up parameters Parameters in group b0 d0 and chapter 11 2 Quick Start Parameters on page 94 are visible chapter 19 3 8 Group d0 Monitoring Parameters on page 365 are always visible 4 Modified parameters This option provides the possibility for...

Page 131: ...isplayed for 1 5 s and then PF will be displayed again Parameters which are linked to an optional extension are only shown if the corresponding extension is installed Example Group U2 will only be shown if a LCD panel is installed At the same time because LED panel is uninstalled U1 will not be visible any longer Related ASF parameter Fx group will be shown if ASF is loaded while b0 00 2 EP group ...

Page 132: ...b0 d0 C0 C1 C2 C3 E0 E1 E2 E3 E4 E5 E8 E9 H0 H8 H9 U0 U1 U2 F0 ASF related parameters b0 09 2 H1 H2 H3 b0 09 3 All parameters are restored to factory default Code Name Setting range Default Min Attri b0 10 Parameter initialization 0 2 0 Stop 0 Inactive This parameter will be reset to 0 Inactive automatically after parameter initi alization 1 Restore to default settings All parameters are restored ...

Page 133: ...erter to panel All parameter settings are copied from the source frequency converter to the operating panel EXCEPT that of Read only parameters C0 51 C0 53 Fan total running time E9 05 E9 07 E9 10 E9 15 E9 97 E9 99 Error records d0 23 Power stage running time b0 10 b0 11 b0 20 b0 21 C1 01 U0 99 2 Restore parameters from panel from panel to target converters All parameter settings are replicated fr...

Page 134: ...bbreviation in Parameter List on page 331 Any of other operations is inactive in parameter replication U0 99 is available from firmware version 03V02 E9 97 E9 99 are available from firmware version 03V10 Bosch Rexroth AG Functions and Parameters EFC x610 Series 102 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 135: ...f frequency 2 C1 12 Motor rated slip frequency C2 04 V f voltage 2 C1 20 Motor no load current C2 05 V f frequency 3 C1 21 Stator resistance C2 06 V f voltage 3 C1 22 Rotor resistance C2 07 Slip compensation factor C1 23 Leakage inductance C2 21 Torque boost setting C1 24 Mutual inductance C2 22 Automatic torque boost factor C1 69 Motor thermal model protection set ting E0 00 First frequency setti...

Page 136: ...ill be shown Fig 12 2 Parameter set selection by digital input Terminal value is considered for active parameter set selection only during STOP mode During parameter default loading both parameter sets will be restored to default values During parameter set switch from set 1 to set 2 PAr2 will be displayed on panel and during switching from set 2 to set 1 PAr1 will be displayed with the following ...

Page 137: ... and 65 535 Change user password Enter the existing user password first and then modify the value with enter ing another integer number between 1 and 65 535 Clear user password Enter the existing user password or super user password then user password will be cleared Without entering or entering a wrong password all parameters ex cept for b0 00 Access authority setting can only be read while param...

Page 138: ...celeration deceleration time 3 activation Used to switch between 8 groups of acceleration deceleration time see chap ter 12 4 3 Acceleration and Deceleration Configuration on page 142 15 Freewheeling stop activation Freewheeling stop activation generates a stop command and forces the fre quency converter to freewheel to stop regardless of the stopping mode con figured by E0 50 16 Stop DC braking a...

Page 139: ... Used for receive error signal from external sources see chapter Reaction to Ex ternal Error Signals on page 204 34 Error reset Used for error reset operation see chapter 13 5 Error Handling on page 251 35 Forward running FWD 36 Reverse running REV Used for Run Stop command control see chapter 12 5 Run Stop Direc tion Command Source on page 149 37 Forward jog 38 Reverse jog See chapter 12 6 2 Jog ...

Page 140: ...t Min Attri E1 25 Pulse input maximum frequency 0 0 50 0 kHz 50 0 0 1 Run E1 26 Pulse input filter time 0 000 2 000 s 0 100 0 001 Run Step 3 Select pulse input curve E1 68 bit 2 bit 1 bit 0 Curve for AI1 Curve for AI2 Curve for pulse input 0 0 0 0 1 1 1 1 0 0 1 2 1 1 2 0 1 0 1 2 1 3 0 1 1 2 2 1 4 1 0 0 1 1 2 5 1 0 1 2 1 2 6 1 1 0 1 2 2 7 1 1 1 2 2 2 Tab 12 1 Curve configuration E1 70 E1 73 are use...

Page 141: ...E1 77 0 0 0 1 Run E1 76 Input curve 2 minimum frequency 0 00 E0 09 Hz 0 00 0 01 Run E1 77 Input curve 2 maximum E1 75 100 0 100 0 0 1 Run E1 78 Input curve 2 maximum frequency 0 00 E0 09 Hz 50 00 0 01 Run Fig 12 4 Curve 2 Pulse input frequency is monitored by parameter d0 50 Pulse input frequency EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 109 389 ...

Page 142: ...nput can be configured see chapter Analog Input Broken Wire Detection on page 203 Step 2 Set the channel gain and filter time Code Name Setting range Default Min Attri E1 38 AI1 gain 0 00 10 00 1 00 0 01 Run E1 43 AI2 gain 0 00 10 00 1 00 0 01 Run E1 69 Analog input filter time 0 000 2 000 s 0 100 0 001 Run When AI1 or AI2 input is used as the reference frequency input channel see chapter Adjust t...

Page 143: ...Stop DC braking see chapter DC braking before start on page 155 and chapter DC braking during deceleration to stop on page 160 3 Converter running at zero speed The output is active when the frequency converter is running at zero speed There is no output for this selection during dead zone time of rota tion direction change 4 Speed arrival See chapter 12 7 2 Frequency Arrival on page 175 5 Frequen...

Page 144: ...rival 17 Counter middle value arrival Used for the counter function see chapter 12 7 1 Counter Function on page 172 18 PID reference engineering value arrival Used for PID function see chapter 12 9 PID Control on page 186 19 Pulse output mode enable only available with DO1 output selection See Step 2 Use DO1 in pulse output mode 20 Torque control mode See chapter Torque control mode on page 226 99...

Page 145: ...nts 0 1 2 x rated voltage which is defined by parameter E2 40 5 Output power represents 0 1 2 x rated power 6 Analog input represents AI1 input value 7 Analog input represents AI2 input value 8 EAI analog input represents the analog input value from I O card 11 Motor temperature sensor power supply Provides current source for motor temperature sensor see chapter Motor thermal protection with tempe...

Page 146: ... 0 1 Run E2 53 Output curve 1 maximum value 0 00 100 00 100 00 0 01 Run AO1OUT AO1 output Ref Reference Fig 12 5 AO1 output curve Analog output status is monitored by parameter d0 35 AO1 output Bosch Rexroth AG Functions and Parameters EFC x610 Series 114 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 147: ...ion time 2 activation 12 Acceleration deceleration time 3 activation 15 Freewheeling stop activation 16 Stop DC braking activation 20 Frequency Up command 21 Frequency Down command 22 Up Down command reset 23 Torque Speed control switch 25 3 wire control 26 Simple PLC stop 27 Simple PLC pause 30 Second frequency setting source activation 31 Second run command source activation 32 Fault signal N O ...

Page 148: ...0 00 10 00 1 00 0 01 Run H8 15 Input curve 0 minimum 120 0 H8 17 0 0 0 1 Run H8 16 Input curve 0 minimum fre quency E0 09 E0 09 Hz 0 00 0 01 Run H8 17 Input curve 0 maximum H8 15 120 0 100 0 0 1 Run H8 18 Input curve 0 maximum fre quency E0 09 E0 09 Hz 50 00 0 01 Run Except for an additional option of 10 10 V EAI is the same as AI1 and AI2 In order to use 10 10 V set H8 05 10 10 V first EAI can us...

Page 149: ... negative based on of H8 16 H8 18 pa rameter setting Direction control is not active in this mode which means even if negative frequency command is generated it will result in FWD direction only When frequency source combination is used the setting frequency from EAI can be negative positive and can be used in the addition and subtrac tion operation H8 06 2 Polarity active with direction control S...

Page 150: ...g is set to 0 or 1 and frequency source combination is selected then the negative value of EAI will be treated normally E g 5 V from AI1 and 2 V from EAI then the combination result will be 7 V with subtraction operation and 3V with addition operation When frequency source combination function is selected either addition or subtraction the H8 06 EAI input polarity setting will be limited to 1 or 0...

Page 151: ...n control the priority of direction command from EAI is higher than the direction command from communication or digital inputs lower than the direction command from simple PLC or Multi Speed I O card analog input status is monitored by parameter d0 33 I O card EAI input EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 119 389 ...

Page 152: ... 1 00 0 01 Run Perform the self test function Code Name Setting range Default Min Attri H8 87 I O card output channel diagnosis 0 Inactive 1 EAO diagnosis 2 EDO diagnosis 3 ERO diagnosis 4 All output diagnosis 0 Stop 0 Inactive The test is complete All outputs are restored to default settings 1 EAO diagnosis The analog output of I O card outputs 10 V 2 EDO diagnosis The open collector output of I ...

Page 153: ...Analog Input Broken Wire Detection on page 203 I O card digital output status is monitored by parameter d0 47 I O card EDO output I O card analog output status is monitored by parameter d0 37 I O card EAO output EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 121 389 ...

Page 154: ...C braking 3 Converter running at zero speed 4 Speed arrival 5 Frequency level detection signal FDT1 6 Frequency level detection signal FDT2 7 Simple PLC stage complete 8 Simple PLC cycle complete 10 Converter undervoltage 11 Converter overload pre warning 12 Motor overload pre warning 13 Converter stop by external error 14 Converter error 15 Converter OK 16 Counter target value arrival 17 Counter ...

Page 155: ...is 0 Stop 0 Inactive All relays are restored to default settings 1 Relay1 diagnosis Relay1 is closed 2 Relay2 diagnosis Relay2 is closed 3 Relay3 diagnosis Relay3 is closed 4 Relay4 diagnosis Relay4 is closed 5 All output diagnosis All relays are closed Relay card output status is monitored by parameter d0 63 Relay card output EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EF...

Page 156: ...Motor Type on page 230 and chapter 12 12 3 PMSM SVC control on page 233 respectively 12 3 2 Normal Heavy Duty Setting This function is used for switching the duty mode of a frequency converter ac cording to the load type of the actual application Code Name Setting range Default Min Attri C0 01 Normal Heavy duty setting 0 1 1 Stop 0 ND Normal duty Change the duty mode to Normal duty by modifying th...

Page 157: ...e the carri er frequency is 1 12 kHz with 4 kHz as default for both ND and HD modes The relationship between the carrier frequency heat dissipation noise level and leakage current and interference is shown as below Heat dissipation Noise Leakage current and interference Higher carrier frequency Higher Lower Higher Lower carrier frequency Lower Higher Lower Tab 12 2 Influence of carrier frequency F...

Page 158: ...tomatically controlled The fan for the heat sink is by default switched on off automatically accord ing to the temperature of the heat sink In this mode the noise level of the frequency converter can be reduced 1 Always on The fan for the heat sink is switched on and running all the time once the fre quency converter is powered on In this mode a better cooling performance of the frequency converte...

Page 159: ...ter Quick Start of the frequency converter Step 2 Observe the fan lifetime status at warning When a warning code FLE Fan maintenance period expired is displayed on the operating panel C0 51 Fan total running time is higher than C0 52 Fan maintenance time Pause the display of the warning code FLE by pressing the Func button Perform fan maintenance or replacement Step 3 Reset the fan lifetime counte...

Page 160: ...l 1 Simple PLC and 2 Jog function will be introduced later in separate chapters fSRC1 First frequency setting source fSRC2 Second frequency setting source 0 First priority PID control 1 Second priority Simple PLC 2 Third priority Jog function 3 Fourth priority Basic frequency setting sources fSet Setting frequency Fig 12 10 Frequency setting sources The frequency setting source switching and combi...

Page 161: ...ng panel will decrease and in crease the output frequency respectively when the frequency converter is run ning 2 AI1 analog input The setting frequency is set by AI1 input 3 AI2 analog input The setting frequency is set by AI2 input 4 EAI analog input The setting frequency is set by EAI analog input 10 X5 pulse input The setting frequency is set by pulse input via X5 input 11 Digital input Up Dow...

Page 162: ...X4 input 0 Stop To use the frequency setting source switching function take the following steps Step 1 Check and be sure that E0 04 0 No combination Step 2 Select the second frequency setting source by setting parameter E0 02 Step 3 Configure the setting frequency for the selected frequency setting source Step 4 Select a digital input terminal and set its function to 30 Second fre quency setting s...

Page 163: ...ncy is set by First frequency setting source Second frequency setting source can be activated by one of digital inputs see chapter Frequency setting source switching on page 130 1 First frequency setting Second frequency setting The actual setting frequency is the result of the addition operation of the first and second frequency setting sources 2 First frequency setting Second frequency setting T...

Page 164: ... on the operating panel To adjust the output frequency follow the instructions below Rotate the potentiometer counterclockwise leftwards The output frequency decreases and the motor decelerates Rotate the potentiometer clockwise rightwards The output frequency increases and the motor accelerates Adjust the setting frequency by panel button The setting frequency of the first and second frequency se...

Page 165: ...al Configuration on page 115 When H8 05 5 10 10 V set H8 08 0 Curve 0 Adjust the setting frequency by X5 pulse input When X5 pulse input is used as the frequency setting source the setting fre quency can be changed by changing the pulse frequency By default Pulse input maximum frequency E1 25 50 0 kHz which can be adjusted according to the actual application Fig 12 13 X5 pulse input and setting fr...

Page 166: ...cond frequency setting source 2 Stop Step 2 Select any 3 digital inputs and define functions accordingly Code Name Setting range Default Min Attri E1 00 X1 input 20 Frequency Up command 21 Frequency Down command 22 Up Down command reset 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop E1 04 X5 input 0 Stop H8 00 EX1 input 0 Stop H8 01 EX2 input 0 Stop H8 02 EX3 input 0 St...

Page 167: ...om E1 17 with the change rate defined by E1 16 Open Closed Open Decreases from E1 17 with the change rate defined by E1 16 Open Open Open No change Closed Closed Open No change Tab 12 3 K1 K2 K3 settings Up Down Reset command is only active when the frequency con verter is running Whether the setting frequency modified by Up Down terminals will be saved or not after power off depends on E0 06 see ...

Page 168: ...ult Min Attri E0 00 First frequency setting source 21 Multi speed settings 0 Stop E0 02 Second frequency setting source 2 Stop Step 2 Select any 3 digital inputs and define functions accordingly Assign functions to digital inputs properly when Acceleration deceleration time activation and 2 wire 3 wire running control are also necessary defined via digital inputs Code Name Setting range Default Mi...

Page 169: ...ulti speed frequency 6 0 00 E0 09 Hz 0 00 0 01 Run E3 46 Multi speed frequency 7 0 00 E0 09 Hz 0 00 0 01 Run E3 47 Multi speed frequency 8 0 00 E0 09 Hz 0 00 0 01 Run E3 48 Multi speed frequency 9 0 00 E0 09 Hz 0 00 0 01 Run E3 49 Multi speed frequency 10 0 00 E0 09 Hz 0 00 0 01 Run E3 50 Multi speed frequency 11 0 00 E0 09 Hz 0 00 0 01 Run E3 51 Multi speed frequency 12 0 00 E0 09 Hz 0 00 0 01 Ru...

Page 170: ... Stage 12 action 011 Stop E3 86 Stage 13 action 011 Stop E3 88 Stage 14 action 011 Stop E3 90 Stage 15 action 011 Stop E0 26 Acceleration time 0 1 6 000 0 s DOM 0 1 Run E0 27 Deceleration time 0 1 6 000 0 s DOM 0 1 Run E3 10 Acceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 11 Deceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 12 Acceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 13 Deceleration tim...

Page 171: ...control via digital inputs Case 1 8 or less stages Set E1 15 0 or 1 first Connect switch K1 to X1 and set E1 00 1 Multi speed control input 1 Connect switch K2 to X2 and set E1 01 2 Multi speed control input 2 EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 139 389 ...

Page 172: ...l input 1 Connect switch K2 to X2 and set E1 01 2 Multi speed control input 2 Connect switch K3 to X3 and set E1 02 3 Multi speed control input 3 Connect switch K4 to X4 and set E1 03 4 Multi speed control input 4 Connect switch K5 to X5 and set E1 04 35 Forward running FWD K4 K3 K2 K1 Setting frequency Acc Dec time Open Open Open Open E0 07 E0 26 E0 27 Open Open Open Closed E3 40 E3 10 E3 11 Open...

Page 173: ...atus Inactive Stop Active Run Tab 12 7 Run Stop control via K5 Direction is controlled by parameters see fig 12 15 Bit definition of rotation direction acceleration and deceleration time on page 139 fout Output frequency t Time ON Digital input switched on Fig 12 17 Multi speed stage transition EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 141 389 ...

Page 174: ...n E0 27 Deceleration time 0 1 6 000 0 s DOM 0 1 Run E3 10 Acceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 11 Deceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 12 Acceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 13 Deceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 14 Acceleration time 4 0 1 6 000 0 s 10 0 0 1 Run E3 15 Deceleration time 4 0 1 6 000 0 s 10 0 0 1 Run E3 16 Acceleration time 5 0 1 ...

Page 175: ...n deceleration time 2 activation Set E1 02 X3 input 12 Acceleration deceleration time 3 activation The Acceleration Deceleration time configuration is shown as below X1 X2 X3 Acceleration time Deceleration time Inactive Inactive Inactive E0 26 E0 27 Active Inactive Inactive E3 10 E3 11 Inactive Active Inactive E3 12 E3 13 Active Active Inactive E3 14 E3 15 Inactive Inactive Active E3 16 E3 17 Acti...

Page 176: ... S curve 0 Stop E0 28 S curve starting phase factor 0 0 40 0 20 0 0 1 Stop E0 29 S curve stopping phase factor 0 0 40 0 20 0 0 1 Stop E0 25 0 Linear mode Fig 12 19 Linear mode acceleration and deceleration Bosch Rexroth AG Functions and Parameters EFC x610 Series 144 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 177: ...leration starting phase E0 29 Deceleration stopping phase Fig 12 20 S curve acceleration and deceleration Stage a percentage of setting acceleration time Stage a percentage of setting deceleration time EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 145 389 ...

Page 178: ... to the requirements in ac tual applications Output frequency low limit The allowed minimum output frequency according to the requirements in ac tual applications Behavior at low speed running Code Name Setting range Default Min Attri E0 15 Low speed running setting 0 Running at 0 00Hz 1 Running with low limit fre quency 0 Stop E0 16 Low speed frequency hysteresis 0 00 E0 10 Hz 0 00 0 01 Stop By d...

Page 179: ...it frequency Fig 12 22 Run with low limit frequency A hysteresis band is set by E0 16 If actual setting frequency is higher than E0 10 E0 16 again the output frequency will accelerate from E0 10 to the setting frequency according to the actual acceleration time If E0 10 E0 16 E0 10 will be set as E0 16 automatically EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05...

Page 180: ...uts will not be saved either at power off or frequency converter stop during fine tun ing of the setting frequency in the actual application engineering process To avoid unexpected data loss of commissioning or actual application engi neering process one of the following three options may be set according to the actual application conditions 1 Not saved when powered off saved when stopped 2 Saved ...

Page 181: ...ID control Second priority Simple PLC Third priority Jog function Fourth priority Basic command sources 0 Operating panel 1 Digital inputs 2 Communication The basic Run Stop Direction command sources are shown in the figure be low Fig 12 23 Run command sources EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 149 389 ...

Page 182: ...cation Control the frequency converter for run stop and running direction with Mod bus communication protocol Switch between first and second run command source Code Name Setting range Default Min Attri E1 00 X1 input 31 Second run command source activation 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop E1 04 X5 input 0 Stop H8 00 EX1 input 0 Stop H8 01 EX2 input 0 Stop...

Page 183: ...l to define the function of Stop button on the operating panel Code Name Setting range Default Min Attri U0 01 Stop button control 0 Active only for operating panel control 1 Active for all control methods 1 Run EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 151 389 ...

Page 184: ...er stop and show error code dir1 2 Reverse only Forward Converter stop and show error code dir2 Reverse Reverse 3 Swap default direction Forward Reverse Reverse Forward Tab 12 9 Direction configuration For error codes dir1 dir2 concerning direction control see chap ter 13 4 Error Code on page 242 Reverse running frequency Code Name Setting range Default Min Attri E0 11 Reverse running frequency 0 ...

Page 185: ...reverse forward which can be defined according to actual application Code Name Setting range Default Min Attri E0 18 Direction change dead time 0 0 60 0 s 1 0 0 1 Stop Fig 12 24 Direction change dead time EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 153 389 ...

Page 186: ... converter runs at E0 36 Start frequency for E0 37 Start frequency holding time and then accelerates to setting frequency with defined acceleration time Code Name Setting range Default Min Attri E0 36 Start frequency 0 00 50 00 Hz 0 05 0 01 Stop E0 37 Start frequency holding time 0 0 20 0 s 0 1 0 1 Stop Fig 12 25 Start directly Set parameter E0 37 Start frequency holding time to a non zero val ue ...

Page 187: ...e the load may encounter forward reverse rotation when the frequency converter is in stop mode Code Name Setting range Default Min Attri E0 38 Start DC braking time 0 0 20 0 s 0 0 0 1 Stop E0 39 Start DC braking current 0 0 150 0 0 0 0 1 Stop percentage of frequency converter rated current Fig 12 26 DC braking before start When E0 38 0 DC braking will be executed before the frequency converter sta...

Page 188: ...r to realize smooth starting without shock to the rotating motor Fig 12 27 Start with speed capture When the frequency converter is starting and accelerating if Setting frequency is lower than E0 36 Start frequency the frequency converter firstly starts at Start frequency and runs for E0 37 Start frequency holding time and then decelerates to Setting frequency Bosch Rexroth AG Functions and Parame...

Page 189: ... and second run command source should be set to 0 Panel Code Name Setting range Default Min Attri E0 35 Starting mode 3 Auto start stop accord ing to setting frequency 0 Stop E0 41 Automatic start stop frequency threshold 0 01 E0 09 Hz 16 00 0 01 Stop E0 00 First frequency setting source 2 AI1 analog input 3 AI2 analog input 4 EAI analog input 0 Stop E0 02 Second frequency setting source 2 Stop E0...

Page 190: ...e setting frequency high limit E0 09 the threshold will be limited to the high limit E0 09 Make sure that The first and the second run command sources are both via panel The active frequency setting source is via analog inputs The Simple PLC PID control and Jog function are deactivated Otherwise E0 35 Starting mode cannot be set to 3 Auto start stop according to setting frequency In this case warn...

Page 191: ...ping command is activated the converter stops output and the motor mechanically freewheels to stop Freewheeling stop can also be activated by digital inputs When the digital input signal is active the frequency converter freewheels to stop If the digital input signal is inactive and a run command is active the frequency converter resumes the previous running status E0 50 2 Freewheeling with stop c...

Page 192: ...E1 03 X4 input 0 Stop E1 04 X5 input 0 Stop H8 00 EX1 input 0 Stop H8 01 EX2 input 0 Stop H8 02 EX3 input 0 Stop H8 03 EX4 input 0 Stop percentage of frequency converter rated current DC braking to stop can be activated in two ways by parameter settings E0 50 0 E0 53 0 E0 54 0 Output frequency E0 52 by digital inputs Any one of digital inputs is set to 16 Stop DC braking activation E0 50 0 DC brak...

Page 193: ...g deceleration process Code Name Setting range Default Min Attri E0 55 Overexcitation braking factor 1 00 1 40 1 10 0 01 Run When E0 55 1 00 Overexcitation braking is inactive A higher factor brings a higher braking force However an excessive high factor may trigger errors of overcurrent OC 1 OC 2 OC 3 converter overload OL 1 or motor overload OL 2 Reduce the setting of the factor in such cases EF...

Page 194: ...tor braking function Set C0 25 2 Stall overvoltage protection disabled resistor braking enabled or 3 Stall overvoltage protection enabled resistor braking enabled Step 2 Set the braking point based on model The default Braking start point is different for 3P 400 VAC and 1P 200 VAC models which needs to be adjusted by setting parameter C0 15 Brake chopper start voltage according to the actual situa...

Page 195: ...2 x C0 16 100 t2 1 100 Hz 10 ms Fig 12 31 Hysteresis The hysteresis for different models is as listed below 1P 200 VAC 24 V 3P 400 VAC 10 V EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 163 389 ...

Page 196: ...72 Skip frequency range or boundaries are defined by parameter E0 73 as listed below Upper boundary frequency Skip frequency E0 73 2 Lower boundary frequency Skip frequency E0 73 2 If the current Output frequency is higher than the Upper boundary frequency and the target Setting frequency is within the Skip frequency range the actual output frequency will be limited to Lower boundary frequency If ...

Page 197: ...ge for this factor is 1 normal speed to 100 100 times speed of the normal speed The actual acceleration deceleration time for skip frequency is shorter than the setting value when the factor is higher than 1 EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 165 389 ...

Page 198: ...0 1 6 000 0 s 5 0 0 1 Run Once the Jog command is active the frequency converter runs immediately to E0 60 Jog frequency with acceleration deceleration time defined by Jog ac celeration time E0 61 Jog deceleration time E0 62 no matter the convert er is running or not When Jog command is inactive the motor resumes the previous status Converter is at stop Jog command active Accelerate to E0 60 Jog f...

Page 199: ...g acceleration deceleration time Forward jog Reverse jog Running status Active Active Stop Active Inactive Jog forward Inactive Active Jog reverse Tab 12 10 Jog configuration If the jog command direction does not match the current jog running direction the converter will stop according to E0 50 Stopping mode EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 16...

Page 200: ... Connected switch K2 to X2 and set E1 01 36 Reverse running REV Fig 12 34 2 wire control mode 1 The control logic is shown in the table below K1 K2 Running status Open Open Stop Closed Open Running forward Open Closed Running reverse Closed Closed Stop Tab 12 11 2 wire control mode 1 configuration If switch K1 and K2 are closed at the same time the frequency con verter stops according to E0 50 Sto...

Page 201: ...V Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD Connected switch K2 to X2 and set E1 01 36 Reverse running REV Fig 12 35 2 wire control mode 2 The control logic is shown in the table below K1 K2 Running status Open Open Stop Closed Open Running forward Open Closed Stop Closed Closed Running reverse Tab 12 12 2 wire control mode 2 configuration EFC x610 Series Bosch Rexroth...

Page 202: ...g code PrSE will be displayed Step 2 Activate 3 wire control 1 Set E1 15 2 3 wire control mode 1 Example Connected switch K1 to X1 and set E1 00 35 Forward running FWD edge sensitive Connected switch K2 to X2 and set E1 01 36 Reverse running REV level sensitive Connected switch K3 to X3 and set E1 02 25 3 wire control level sensitive Fig 12 36 3 wire control 1 The control logic is shown in the tab...

Page 203: ... K3 to X3 set E1 02 25 3 wire control level sensitive Fig 12 37 3 wire control mode 2 K3 K1 K2 Running status Open Edge Inactive Edge Inactive Stop Closed Edge Inactive Running forward Closed Inactive Edge Running reverse Closed Edge Edge No change Tab 12 14 3 wire control configuration In 2 wire 3 wire running control check and ensure that the direc tion setting meets the requirement in the actua...

Page 204: ... Code Name Setting range Default Min Attri E1 00 X1 input 39 Counter input 40 Counter reset 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop E1 04 X5 input 0 Stop H8 00 EX1 input 0 Stop H8 01 EX2 input 0 Stop H8 02 EX3 input 0 Stop H8 03 EX4 input 0 Stop E2 80 Counter middle value 0 E2 81 0 1 Run E2 81 Counter target value E2 80 9 999 0 1 Run E2 01 DO1 output setting 16 C...

Page 205: ...lay 1 output signal and status are as below E2 01 E2 15 16 Counter target value arrival When the internal counter receives from X1 input the number of input pulse which equals to E2 81 Counter target value E2 01 E2 15 17 Counter middle value arrival When the internal counter receives from X1 input the number of input pulse which equals to E2 80 Counter middle value The signal is reset by the next ...

Page 206: ...hanged the counter value will be re set and the digital outputs will be inactive immediately The allowed maximum digital input frequency is 50 Hz and the al lowed minimum pulse width both active and inactive is higher than 8 ms Bosch Rexroth AG Functions and Parameters EFC x610 Series 174 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 207: ...tting 1 Stop H8 21 Extended relay output selec tion 1 Stop H9 00 Extended relay 1 output se lection 0 Stop H9 01 Extended relay 2 output se lection 0 Stop H9 02 Extended relay 3 output se lection 0 Stop H9 03 Extended relay 4 output se lection 0 Stop E2 70 Frequency detection width 0 00 400 00 Hz 2 50 0 01 Run The Speed arrival signal is active on the selected output terminal when the dif ference ...

Page 208: ...Fig 12 40 Frequency arrival Bosch Rexroth AG Functions and Parameters EFC x610 Series 176 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 209: ...02 Extended relay 3 output selection 0 Stop H9 03 Extended relay 4 output selection 0 Stop E2 71 Frequency detection level FDT1 0 00 400 00 Hz 50 00 0 01 Run E2 72 Frequency detection level FDT1 width 0 00 E2 71 Hz 1 00 0 01 Run E2 73 Frequency detection level FDT2 0 00 400 00 Hz 25 00 0 01 Run E2 74 Frequency detection level FDT2 width 0 00 E2 73 Hz 1 00 0 01 Run The selected digital output signa...

Page 210: ...current filter time 5 500 ms 40 1 Run d0 98 High resolution output current 0 01 Read E5 01 is used to set the time constant of dynamic output current in applications where a high resolution value with two decimals are required for monitoring or control Bosch Rexroth AG Functions and Parameters EFC x610 Series 178 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 211: ...f simple PLC control is shown in the figure below fout Output frequency t Time TAcc Acceleration time TRun Stage running time TDec Deceleration time Fig 12 42 Example of simple PLC control Frequency source Run command source Rotation direction and Acc Dec time Simple PLC Operating panel E3 60 E3 62 E3 64 E3 66 E3 68 E3 70 E3 72 E3 74 E3 76 E3 78 E3 80 E3 82 E3 84 E3 86 E3 88 E3 90 Multi function d...

Page 212: ...0 2 Continuously cycling In this mode the frequency converter decelerates to 0 00 Hz after the last stage of simple PLC and then starts a new cycle automatically E3 00 3 Run last stage after selected cycle In this mode the frequency converter keeps running at the setting frequency of the last stage of simple PLC The actual duration for each stage is defined by following equation Take stage 0 as an...

Page 213: ...age 0 action 011 012 013 014 015 016 017 018 021 022 023 024 025 026 027 028 031 032 033 034 035 036 037 038 041 042 043 044 045 046 047 048 051 052 053 054 055 056 057 058 061 062 063 064 065 066 067 068 071 072 073 074 075 076 077 078 081 082 083 084 085 086 087 088 111 112 113 114 115 116 117 118 121 122 123 124 125 126 127 128 131 132 133 134 135 136 137 138 141 142 143 144 145 146 147 148 151...

Page 214: ...0 1 6 000 0 s 10 0 0 1 Run E3 11 Deceleration time 2 0 1 6 000 0 s 10 0 0 1 Run E3 12 Acceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 13 Deceleration time 3 0 1 6 000 0 s 10 0 0 1 Run E3 14 Acceleration time 4 0 1 6 000 0 s 10 0 0 1 Run E3 15 Deceleration time 4 0 1 6 000 0 s 10 0 0 1 Run E3 16 Acceleration time 5 0 1 6000 0 s 10 0 0 1 Run E3 17 Deceleration time 5 0 1 6000 0 s 10 0 0 1 Run E3 1...

Page 215: ... Simple PLC pause PLC control is paused and the frequency converter decelerates to run at 0 Hz till the pause signal is inactive A typical simple PLC pause process is as listed in the table below Step Simple PLC pause Run command Converter status Description 1 Inactive Active Run Simple PLC cycles with each stage 2 Active Active Decelerating to 0 Hz No stop DC braking Dec time is according to curr...

Page 216: ...9 03 Extended relay 4 output selection 0 Stop 7 Simple PLC stage complete fout Output frequency dout Digital output t Time Fig 12 43 Simple PLC stage complete When a stage is complete a pulse signal is active for the duration of 0 5 s Any stage with running time of 0 0 s will be skipped without pulse output If the running time of one stage is so short that it finishes before the Sim ple PLC stage ...

Page 217: ...tage with the acceleration time of next stage 8 Simple PLC cycle complete fout Output frequency dout Digital out t Time Fig 12 44 Simple PLC cycle complete When a cycle is complete a pulse signal is active for the duration of 0 5 s EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 185 389 ...

Page 218: ...eedback system is formed with proportional integral and derivative operations based on the differences between reference values and their feed back In this way the difference between the actual output and the reference is reduced The basic control principle is shown as the figure below Fig 12 45 PID control principle Bosch Rexroth AG Functions and Parameters EFC x610 Series 186 389 DOK RCON03 EFC ...

Page 219: ...eased by pressing the or buttons on the operating panel respectively when the frequency converter is running E4 00 3 AI1 analog input The reference value is set by AI1 analog input E4 00 4 AI2 analog input The reference value is set by AI2 analog input E4 00 5 X5 pulse input The reference value is set by pulse signal via X5 input E4 00 7 Communication The reference value is set by engineering soft...

Page 220: ...dback value is set by X5 pulse input 3 EAI analog input Feedback value is set by EAI analog input 99 Inactive Any of analog inputs and X5 pulse input can ONLY be assigned with one function Bosch Rexroth AG Functions and Parameters EFC x610 Series 188 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 221: ...ns faster response of the frequency converter to deviation changes but excessively small Ti leads to oscillation If Ti 0 integration is deactivated during PID control Integration stops but the integral value is kept Integration continues if Ti 0 Derivative time Td Used to respond fast to changes of deviation between reference and feedback Larger Td means faster response but excessively large Td le...

Page 222: ...fference between the reference values and the feedback values changes the integral value follows immediately the difference When the set ting frequency reaches the limits the integration stops and the integral value remains unchanged This mode is used in applications with fast change reference values 1 Continue integral regulation when frequency arrives at upper lower limit When the PID output rea...

Page 223: ... 0 the given frequency is set by PID out put 1 PID feedforward activate If E4 00 0 the given frequency is set by the re sult of PID output plus the main frequency setting the given frequency is set by parameter E0 00 First frequency setting source and be obtained through Acc Dcc module Fig 12 46 PID feedforward The parameters E4 19 and E4 20 are both used for limitating the value of PID feedforwar...

Page 224: ...tivated in the following ways PID reference channel E4 00 0 No PID control or X1 X4 input E1 00 E1 04 or EX1 EX4 input H8 00 H8 03 41 PID deactivation and respective multi function digital input terminal is active Bosch Rexroth AG Functions and Parameters EFC x610 Series 192 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 225: ...Code Name Setting range Default Min Attri E5 02 User defined speed scaling factor 0 01 100 00 1 00 0 01 Run d0 01 Actual speed 1 rpm Read d0 03 Setting speed 1 rpm Read d0 04 User defined setting speed 0 1 Read d0 05 User defined output speed 0 1 Read d0 70 PID reference engineering value 0 1 Read d0 71 PID feedback engineering value 0 1 Read d0 70 E4 02 x PID reference d0 71 E4 02 x PID feedback ...

Page 226: ...2 output selection 0 Stop H9 02 Extended relay 3 output selection 0 Stop H9 03 Extended relay 4 output selection 0 Stop E4 32 PID engineering value detection width is used to set the tolerance win dow between d0 70 PID reference engineering value and d0 71 PID feed back engineering value When the difference between reference and feedback is within the detection width the value arrival signal will ...

Page 227: ...0 0 1 Run E5 17 Sleep boost time 0 0 3 600 0 s 0 0 0 1 Run E5 18 Sleep boost amplitude 0 0 100 0 0 0 0 1 Run E5 19 Wake up level 0 0 100 0 0 0 0 1 Run E5 20 Wake up delay 0 2 60 0 s 0 5 0 1 Run The frequency converter may go into the sleep mode when all the conditions be low are met PID feedback E5 19 Wake up level PID output E5 15 Sleep level Duration t E5 16 Sleep delay EFC x610 Series Bosch Rex...

Page 228: ...PSLP dis played on the operating panel Sleep boost E5 18 x PID reference During sleeping the frequency converter monitors the actual PID feedback and wakes up when the following two conditions are met PID feedback E5 19 Wake up level Duration t E5 20 Wake up delay The frequency converter resumes to its previous running status after waking up Bosch Rexroth AG Functions and Parameters EFC x610 Serie...

Page 229: ...kage protection delay at start up 0 0 600 0 s 60 0 0 1 Run E9 05 Last error type 24 Pdr pump dry 0 Read E9 06 Second last error type 0 Read E9 07 Third last error type 0 Read The conditions to trigger the pump dry protection Frequency converter runs at the E0 09 Output frequency high limit PID feedback PID reference E5 05 Pump dry protection threshold Duration E5 06 Pump dry protection delay When ...

Page 230: ...protection delay at start up E5 10 are used to prevent the two modes of protection at start up process These two modes of protection are only valid when PID control is enabled Bosch Rexroth AG Functions and Parameters EFC x610 Series 198 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 231: ... When the carrier frequency is 4 kHz the output current is 100 of the rated current the actual overload pre warning level is 50 which equals to the C0 29 When the carrier frequency is 15 kHz the output current is derated to 51 of the rated current the actual overload pre warning level is 50 x 51 Code Name Setting range Default Min Attri C0 29 Converter overload pre warning level 20 0 200 0 110 0 0...

Page 232: ...vention level 1P 200 VAC 300 390 V 3P 400 VAC 600 785 V 385 770 0 Stop With stall overvoltage prevention the frequency converter detects the DC bus voltage and compares it with C0 26 Stall overvoltage prevention level during deceleration DC bus voltage C0 26 The output frequency stops deceasing DC bus voltage C0 26 The output frequency resumes decreasing The typical behavior of stall overvoltage p...

Page 233: ... level 20 0 C2 42 150 0 0 1 Stop The typical behavior of stall overcurrent during acceleration is shown as the fig ure below Fig 12 51 Stall overcurrent during acceleration Output current C0 27 The output frequency stops increasing Output current C0 27 The output frequency resumes increasing to the setting frequency with de fined acceleration time The typical behavior of stall overcurrent at const...

Page 234: ...decreases till the output current is lower than C0 27 with defined deceleration time Output current C0 27 The output frequency increases to the setting frequency with defined acceler ation time Bosch Rexroth AG Functions and Parameters EFC x610 Series 202 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 235: ...output phase loss has a dead zone in the following cases The output frequency is lower than 1 00 Hz During DC braking During restarting with speed capture During motor parameters auto tuning Wrong settings of parameter C1 07 Motor rated current Analog Input Broken Wire Detection Code Name Setting range Default Min Attri E1 61 Broken wire protection 0 Inactive 1 Warning 2 Error 0 Stop If 4 20 mA or...

Page 236: ... EX3 input 0 Stop H8 03 EX4 input 0 Stop 32 Error signal N O contact input If the defined switch is closed the external error signal is active If the defined switch is open the external error signal is inactive 33 Error signal N C contact input If the defined switch is open the external error signal is active If the defined switch is closed the external error signal is inactive Example Set E1 00 3...

Page 237: ...cy to regain the kinetic energy from the rotating motor to stabilized the DC bus volt age When DC bus voltage is recovered then converter output frequency will rise again and converter will enter the normal running mode When option 3 is selected the converter regains kinetic energy from the motor in generator mode with a defined ramp defined by deceleration time C0 44 that is the time from max fre...

Page 238: ...tput frequency is higher than C1 75 Low speed derating fre quency the allowed continuous current is C1 07 Motor rated current When the output frequency is lower than C1 75 the allowed continuous cur rent is reduced according to the above curve with the lowest value to C1 76 Zero speed load at standstill Zero speed load Zero speed load is the allowed continuous current percentage of rated cur rent ...

Page 239: ...or overload pre warning Code Name Setting range Default Min Attri C1 70 Motor overload pre warning level 100 0 250 0 100 0 0 1 Run C1 71 Motor overload pre warning delay 0 0 20 0 2 0 0 1 Run E2 01 DO1 output setting 12 Motor overload pre warning 1 Stop E2 15 Relay 1 output selection 1 Stop H8 20 EDO output setting 1 Stop H8 21 Extended relay output selection 1 Stop H9 00 Extended relay 1 output se...

Page 240: ... terminals AO1 EAO AI1 AI2 EAI and GND on the frequency converter Fig 12 57 Temperature sensor with current supply Code Name Setting range Default Min Attri E1 60 Motor temperature sensor channel 0 3 0 Inactive 0 Stop C1 72 Motor thermal sensor type 0 2 3 0 Stop E1 35 AI1 input mode 0 0 20 mA 1 4 20 mA 2 0 10 V 3 0 5 V 4 2 10 V 2 Run E1 40 AI2 input mode 1 Run Bosch Rexroth AG Functions and Parame...

Page 241: ... temperature sensor Set E1 60 1 AI1 analog input or Set E1 60 2 AI2 analog input or Set E1 60 3 EAI analog input AI1 AI2 EAI will be automatically set as voltage input mode when E1 60 1 or 2 or 3 Select the sensor type C1 72 0 PTC KTY84 130 For PTC or KTY84 130 sensors the value of resistor R in the figure should be close to the sensor resistance when the motor is at high temperature C1 72 2 PT100...

Page 242: ...AO output mode is resumed to H8 25 EAO output mode automatically Set the motor protection level Set C1 73 Motor thermal sensor protection level according to the characteristic of the temperature sensor The setting value corresponds to the voltage value detected by of analog input Example If C1 73 2 it represents 2 V and the frequency converter stops with error code Ot displayed on the operating pa...

Page 243: ...tomatically identified 0 01 0 99 Power factor setting If the data for Motor rated power factor C1 10 is not available on the motor nameplate keep its default setting 0 00 Automatically identified However the rotational auto tuning performance may be affected Motor slip frequency configuration This function is available in both V f control and SVC control used to compen sate the deviation between t...

Page 244: ...d fn rated frequency p numbers of pole pairs s rated slip nn rated speed fs rated slip frequency Motor parameter auto tuning Function description With the configuration of motor nameplate parameters the frequency converter can run in V f control In addition the following parameters are calculated auto matically based on the motor nameplate parameters Code Name Setting range Default Min Attri C1 20...

Page 245: ... C1 07 655 00 then set C1 20 655 00 the actual setting value is 491 22 The application level and setting order of motor parameters As shown in the table below the motor control parameters are divided into 4 ap plication levels that are interrelated on certain computational basis In the proc ess of parameter setting the level attribute is a defining factor for the setting of the parameter value Cod...

Page 246: ...parameters of physical parameter level and control parameter level If the user does not conform to the order as specified above this would cause undesired change to the parameter setting For example if by applying the parameter auto tuning function the user goes first to set the parameters of physical parameter level and control parameter lev el and next execute the modify to the parameters of top...

Page 247: ...un button on the operating panel to start auto tuning In the proc ess of auto tuning a status code tUnE will be displayed on the operating panel When the auto tuning process is complete the status code disappears and the settings of the following parameters will be obtained automatically Static auto tuning Rotational auto tuning Parameters obtained by auto tuning C1 12 Motor rated slip frequency C...

Page 248: ...mode refers to linear voltage frequency control which is used for nor mal constant torque loads Fig 12 59 Linear V f curve 1 Square This mode refers to square voltage frequency control which is used for vari able torque loads of fans pumps etc Fig 12 60 Square V f curve 2 User defined Bosch Rexroth AG Functions and Parameters EFC x610 Series 216 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 249: ...equency 1 0 00 C2 03 Hz 0 00 0 01 Stop C2 02 V f voltage 1 0 0 120 0 0 0 0 1 Stop C2 03 V f frequency 2 C2 01 C2 05 Hz 0 00 0 01 Stop C2 04 V f voltage 2 0 0 120 0 0 0 0 1 Stop C2 05 V f frequency 3 C2 03 E0 08 Hz 50 00 0 01 Stop C2 06 V f voltage 3 0 0 120 0 100 0 0 1 Stop Each of the three V f frequency points is limited by the neighboring V f frequen cy points In general each V f frequency poin...

Page 250: ... field weakening range output voltage needs to be higher than the rated voltage In this case The maximum value of C2 05 V f frequency 3 can be higher than C1 08 Motor rated frequency The maximum value of C2 06 V f voltage 3 can be higher than 100 Fig 12 63 User defined V f curve when C2 05 C1 08 Bosch Rexroth AG Functions and Parameters EFC x610 Series 218 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 251: ...sation factor 0 200 0 1 Run 0 No slip compensation The slip compensation function is deactivated 1 100 Full slip compensation Example C1 12 2 50 Hz C2 07 100 The actual slip compensation is 2 50 Hz x 100 2 50 Hz 101 200 Over slip compensation Example C1 12 2 50 Hz C2 07 200 The actual slip compensation is 2 50 Hz x 200 5 00 Hz EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EF...

Page 252: ... to be boosted when the output fre quency is lower than half of C1 08 Example If C1 08 50 00 Hz then torque boost function is active when out put frequency is lower than 25 00 Hz Fig 12 64 Manual torque boost with linear or user defined V f curve C2 21 is the voltage boost value at 0 00 Hz The actual voltage boost values for other frequency points decreases in linear along with output frequency in...

Page 253: ...equency and the load current The linear and square V f curves for automatic torque boost are shown as figures below Automatic torque boost with linear V f curve Fig 12 66 Automatic torque boost with linear V f curve Automatic torque boot with square V f curve EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 221 389 ...

Page 254: ...st factor Its default value 50 means no adjustment The calculation equation is shown as below Voltage boost 3 x 0 5 x I1 x R1 x C2 22 R1 stator resistance I1 stator current Thus R1 should be preset or calculated or tuned and then input to C1 21 Bosch Rexroth AG Functions and Parameters EFC x610 Series 222 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 255: ...ht load oscillation damping factor 0 5 000 0 1 Run C2 25 Light load oscillation damping filter factor 10 2 000 100 1 Run C2 24 0 Oscillation suppression is inactive Increasing C2 24 brings a better effect of oscillation suppression but exces sive increase leads to unstable running of the motor C2 25 100 This setting can suppress oscillation in most situations Adjustment of C2 25 is helpful in the ...

Page 256: ...n the faster the current suppression The higher value of C2 44 Integral time the more accurate of current sup pression Code Name Setting range Default Min Attri C2 42 Current limitation level 20 250 150 1 Stop C2 43 Current limitation proportional gain 0 000 10 000 DOM 0 001 Stop C2 44 Current limitation integral time 0 000 1 000 DOM 0 001 Stop The default settings of C2 43 and C2 44 can meet requ...

Page 257: ...trol mode In this mode the frequency converter follows the frequency reference change and the output torque changes with the load Code Name Setting range Default Min Attri C3 44 Torque positive limit 0 0 200 0 150 0 0 1 Run C3 45 Torque negative limit 0 0 200 0 150 0 0 1 Run C3 44 Torque positive limit and C3 45 Torque negative limit are used to limit the output torque in speed control mode The fo...

Page 258: ...control switch 35 Stop E1 01 X2 input 36 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop E1 04 X5 input 0 Stop H8 00 EX1 input 0 Stop H8 01 EX2 input 0 Stop H8 02 EX3 input 0 Stop H8 03 EX4 input 0 Stop C3 40 0 Activated by digital inputs In this mode the corresponding parameter E1 00 E1 04 H8 00 H8 03 of the selected digital input needs to be set as 23 Torque speed control switch C3 40 1 Always ...

Page 259: ... used to define the curve characteristic for the tor que reference Fig 12 68 Torque reference characteristic curve Step 3 Set the direction of torque reference Code Name Setting range Default Min Attri E0 01 First run command source 0 Panel 1 Multi function digital input 2 Communication 0 Stop Example 1 E0 01 0 Panel C3 41 0 AI1 analog input C3 42 0 0 C3 43 100 0 EFC x610 Series Bosch Rexroth AG F...

Page 260: ...ig 12 69 Set the direction of torque reference by operating panel Example 2 E0 01 1 Multi function digital input E1 15 0 2 wire forward stop reverse stop E1 00 35 Forward running FWD E1 01 36 Reverse running REV Bosch Rexroth AG Functions and Parameters EFC x610 Series 228 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 261: ...rd REV Reverse X1 X1 input X2 X2 input Fig 12 70 Set the direction of torque reference by digital input For run command setting source information see chapter 12 5 Run Stop Direction Command Source on page 149 EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 229 389 ...

Page 262: ... 000 0 kW DOM 0 1 Stop C1 07 Motor rated current 0 01 655 00 A DOM 0 01 Stop C1 09 Motor rated speed 1 30 000 DOM 1 Stop C1 11 Motor poles 2 128 4 Stop Once the auto tuning of motor parameters is completed NO modifi cation can be made to the nameplate parameters any more If any change occurs to the nameplate parameters re execute the auto tun ing of motor parameters Auto tuning of Motor Parameters...

Page 263: ...input inertia value manually in order to achieve the best control effect 2 Rotational auto tuning In condition the motor load is removable it s recommended to move the load and the motor away and run rotational auto tuning This method allows the acquisition of all the motor and control parameters that are needed for the vector control and thus enable the best vector control effect Press the Run bu...

Page 264: ...a value is not available on the nameplate or in the datasheet neither the motor load is removable that allows for the execution of the ro tational auto tuning derive an estimated value according to the formula be low and make fine tuning for better control effect J 1 2 m r2 m Rotor weight of synchronous motor unit kg r Rotor radius of synchronous motor unit m In case rotor weight and rotor radius ...

Page 265: ...r parameter is used when the frequency converter is in forward running while the latter parameter is used when it is in reverse running Initial Position Checking Initial rotor position checking is automatically checking the rotor position before the motor startup The advantage of this function is to prevent the reverse run ning at the startup the disadvantage is extended startup time with moderate...

Page 266: ...2 Detection at every running Normally the checking shall be performed on the rotor initial position at each startup Set C3 51 to 2 for the applications which do NOT allow the reverse running at startup and cause change to the rotor position after system stop Bosch Rexroth AG Functions and Parameters EFC x610 Series 234 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 267: ...ri F0 01 ASF version 0 00 Read F0 02 ASF identifier 0x0000 0x0FFF 0x0000 Read F0 03 ASF API required ver sion 0 00 Read F0 06 ASF trial time left 0 65 535 0 Read F0 07 ASF API version Read F0 10 ASF status 0x0000H 0xFFFFH 0x0000 1 Read F0 20 ASF command 1 0 Read F0 21 ASF command 2 0 Read F0 22 ASF command 3 0 Read F0 23 ASF command 4 0 Read The default value depends on the specific ASF function T...

Page 268: ...20 F0 23 are the parameters used by ASF platform and extension card inter face For detailed information about the definition and operation please refer to the Instruction Manual for extension card and specific ASF The range of ASF parameter is F1 00 F5 99 each parameter and its group num bers are defined by ASF instance Bosch Rexroth AG Functions and Parameters EFC x610 Series 236 389 DOK RCON03 E...

Page 269: ...ment menu The first column s information on above figure depends on the fre quency converter connected to PC Choose the target file in Download ASF area then click Download During the download process FUPd will be displayed on the LED panel of fre quency converter After download is completed the display window will show as follows EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON0...

Page 270: ...the indicator light on the certified item changes from red to green it means that the certification is successful Erase ASF Click Erase ASF in ASF Management window to delete the ASF files from the frequency converter Bosch Rexroth AG Functions and Parameters EFC x610 Series 238 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 271: ...form detects the ASF objects and triggers the fault when there have problems Specific fault causes can query the parameter F0 10 bit fault in formation ASF warning and error Defined by specific ASF see each ASF s Instruction Manual for detailed informa tion EFC x610 Series Bosch Rexroth AG Functions and Parameters DOK RCON03 EFC X610 IT05 EN P 239 389 ...

Page 272: ...ers with invalid settings PAr1 Parameter set switching from set 2 to set 1 PAr2 Parameter set switching from set 1 to set 2 13 3 Warning Code Code Description P oFF Displayed only at power down drop in stop state S Err Parameter change blocked C dr Communication disconnection PrSE Parameter setting contradiction FLE Fan maintenance period expired noCP No modified parameter PLE Pump leakage Aib Ana...

Page 273: ...ode Description APF1 Warning which can be thrown by the application description in application man ual APF2 APF3 APF4 APF5 EFC x610 Series Bosch Rexroth AG Diagnosis DOK RCON03 EFC X610 IT05 EN P 241 389 ...

Page 274: ...ration time E0 26 Excessive start up frequency Reduce start frequency E0 36 Excessive load rotation inertia or im pact Increase acceleration time E0 26 reduce sudden load change Running command active while motor is coasting Restart after motor stop or start with speed capture E0 35 Wrong setting of V f curve related pa rameters Adjust setting of V f curve related parameters Motor power and freque...

Page 275: ...ly Motor to earth short circuit causes DC bus capacitors overcharged Check motor connection Direct start during motor running Restart after motor stop or start with speed capture E0 35 Excessively short acceleration time Increase acceleration time E0 26 or use S curve E0 25 E0 28 E0 29 13 4 6 Error 6 OE 3 Overvoltage during Deceleration Possible reason Solution Surge voltage from power supply Chec...

Page 276: ...t Increase the acceleration time E0 26 reduce the overexcitation braking factor E0 55 13 4 10 Error 10 IPH L Input Phase Loss Possible reason Solution Abnormal omitted or broken connections of frequency converter power supply Check power supply connections remove omitted or broken connections Broken fuse Check fuse Imbalance in the three phases of input power supply Check if the imbalance situatio...

Page 277: ...rrier frequency C0 05 Use a frequency converter with larger power Excessive load excessive short Acc Dec time or cycle Adjust load acceleration deceleration time or cycle Use a frequency converter with larger power Low mains voltage Check input power supply Excessive torque compensation Reduce torque compensation setting C2 22 till the cur rent decreases Excessive overexcitation braking factor Red...

Page 278: ...ossible reason Solution Command value lost Contact with service 13 4 19 Error 30 OL 2 Motor Overload Possible reason Solution Motor locked Prevent motor lock Normal motor runs long time with large load at low speed Increase frequency converter output frequency Reduce load Use variable frequency motor or set zero speed load C1 76 to a higher value Set correct motor thermal model protection time con...

Page 279: ...power and frequency converter power do not match Motor power has to match with frequency converter power Wrong setting of motor parameters Correct motor parameters setting according to motor nameplate No connection of converter and motor Check motor cable connections 13 4 22 Error 33 AdE Synchronous Motor Angle Detection Error Possible reason Solution Internal error occurs during sysnchronous moto...

Page 280: ...ternal error input E1 00 E1 04 32 33 Converter stop caused by E Stop active command via Modbus communication Check the stop command via Modbus communication 0X0088 stop according to parameter setting 0X0090 E stop active If converter receives 0X0090 E St will be displayed 13 4 28 Error 43 FFE Firmware Version Mismatch Possible reason Solution Operating panel may be placed to the frequency converte...

Page 281: ...n Internal error caused by communication between control boards Contact with service 13 4 33 Error 49 idP Internal Parameter Error Possible reason Solution Internal error caused by parameter handling Contact with service 13 4 34 Error 50 idE Converter Internal Error Possible reason Solution Internal error occurs Contact with service 13 4 35 Error 51 OCd Extension Card Internal Error Possible reaso...

Page 282: ...ore Error Possible reason Solution Error occurs during parameter backup restore process Contact with service 13 4 40 Error 56 PrEF Parameter Restore Error after Firmware Update Possible reason Solution Error occurs if parameter settings cannot be restored af ter firmware update Contact with service 13 4 41 Error 60 ASF Application Firmware Error Possible reason Solution Error message if the applic...

Page 283: ...onverter was running in 3 wire mode before power loss the restart of the frequency converter is decided by the status of this 3 wire terminal after power on If the power loss was caused by power supply interference an error code UE 1 will be displayed on the operating panel in un dervoltage situation and the frequency converter will not restart automatically after power on even E0 45 is Active If ...

Page 284: ...error still exists the frequency converter re mains in idle mode and no longer performs automatic restart attempts In this case a manual error reset is required to resume the operation Automatic error reset is valid for the following errors OC 1 OC 2 OC 3 OE 1 OE 2 OE 3 OE 4 OL 1 OL 2 UE 1 E St OH and UH Code Name Setting range Default Min Attri E9 00 Automatic error reset attempts 0 3 0 Inactive ...

Page 285: ...t Min Attri E1 00 X1 input 34 Error reset signal 0 Stop E1 01 X2 input 0 Stop E1 02 X3 input 0 Stop E1 03 X4 input 0 Stop E1 04 X5 input 0 Stop H8 00 EX1 input 0 Stop H8 01 EX2 input 0 Stop H8 02 EX3 input 0 Stop H8 03 EX4 input 0 Stop Set the respective parameter of any digital input as 34 Error reset signal For wiring diagram please refer to chapter Digital input NPN PNP wiring on page 57 EFC x6...

Page 286: ...ion of the Communication Protocol The standard product only supports Modbus communication protocol To use other communication protocols optional communication cards need to be or dered additionally and parameter E8 00 and other related parameters need to be set accordingly Code Name Setting range Default Min Attri E8 00 Communication protocol 0 Modbus 1 Extension card 0 Stop 14 2 2 Setting the Dat...

Page 287: ... Min Attri E8 12 Modbus local address 1 247 1 1 Stop 14 2 5 Setting Command Signal Type Code Name Setting range Default Min Attri E8 13 Modbus level edge sensitivity se lection 0 Level sensitive 1 Edge sensitive 1 Stop Level sensitive default situation The control word is not a real edge sensitive master should manually reset the command For example 1 Simulate an error 2 Set bit 5 1 the error is r...

Page 288: ...eeds the time defined in E8 01 Communication error detection time the frequency converter will reports a communication error code and act as de fined in E8 02 Communication error protection mode E8 02 0 Freewheeling stop The motor freewheels to stop after the communication timeout no matter the settings of parameter E0 50 Stop mode E8 02 1 Keep running The motor continues running at the setting fr...

Page 289: ...om the polling If a slave station is unable to recognize a message from the master station an exception response will be sent to the master station Slave stations cannot communicate with each other but through the master s software which reads data from one slave station and sends them to another There are two types of dialogs between the master station and the slave sta tions The master station s...

Page 290: ...rity 1 start bit 8 data bits 2 stop bits no parity The character or byte is sent in the following sequence from left to right Least significant bit LSB Most significant bit MSB Start 1 2 3 4 5 6 7 8 Stop Start 1 2 3 4 5 6 7 8 Even Stop Start 1 2 3 4 5 6 7 8 Odd Stop Start 1 2 3 4 5 6 7 8 Stop Stop Tab 14 2 RTU transmission mode Message frames are separated by a silent interval of at least 3 5 char...

Page 291: ...8 Diagnosis NO 16 0x10 Write N register words YES 16 23 0x17 Read write N register words NO 16 Tab 14 3 EFC x610 Modbus functions and limits Read and Write are considered from the prospect of the master station Modbus message formats are different according to the function codes shown below Slave No 0x03 Address of 1st word Number of words CRC16 Hi Lo Hi Lo Lo Hi Tab 14 4 Function 3_Request from t...

Page 292: ...4 9 Function 16_Response from the slave Slave No 0x17 Address of 1st word to be read Number of words to be read Address of 1st word to be written Hi Lo Hi Lo Hi Lo Number of words to be written Number of bytes to be written Value of 1st word to be written Value of last word to be written CRC16 Hi Lo Hi Lo Hi Lo Lo Hi Tab 14 10 Function 23_Request from the master Slave No 0x17 Number of bytes 1st w...

Page 293: ...Lower byte of data 02H CRC lower byte CBH CRC higher byte 0BH Message end Transmission time for 3 5 bytes Tab 14 12 Function 0x03_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 03H Bytes of data 04H Higher byte of data in register 3000H 00H Lower byte of data in register 3000H 14H Higher byte of data in register 3001H 00H Lower byte of ...

Page 294: ...e start Transmission time for 3 5 bytes Slave address 01H Modbus function code 06H Higher byte of write register address 30H Lower byte of write register address 02H Higher byte of write data 00H Lower byte of write data 00H CRC lower byte 27H CRC higher byte 0AH Message end Transmission time for 3 5 bytes Tab 14 14 Function 0x06_Request from RTU master Message start Transmission time for 3 5 byte...

Page 295: ...wer byte of test word 2 78H CRC lower byte 73H CRC higher byte 33H Message end Transmission time for 3 5 bytes Tab 14 16 Function 0x08_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 08H Higher byte of sub function 00H Lower byte of sub function 00H Higher byte of test word 1 12H Lower byte of test word 1 34H Higher byte of test word 2 5...

Page 296: ...H 00H CRC lower byte 93H CRC higher byte ACH Message end Transmission time for 3 5 bytes Tab 14 18 Function 0x10_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 10H Higher byte of write register start address 40H Lower byte of write register start address 00H Higher byte of register number 00H Lower byte of register number 02H CRC lower ...

Page 297: ...ata in register 4000H 01H Higher byte of data in register 4001H 00H Lower byte of data in register 4001H 00H CRC lower byte E6H CRC higher byte B3H Message end Transmission time for 3 5 bytes Tab 14 20 Function 0x17_Request from RTU master Message start Transmission time for 3 5 bytes Slave address 01H Modbus function code 17H Bytes of read register 04H Higher byte of read register 3000H 00H Lower...

Page 298: ...he word address indicated in the request do not exist in the slave 4 The word values indicated in the request are not permissible in the slave 5 Parameters cannot be modify in run mode 6 Parameters are read only that cannot be modified 7 Invalid operation which is decided by the function of frequency convert er 9 EEPROM read write error B Function code 3 read range exceeds 16 includes situations l...

Page 299: ...E2 E3 E4 Address high byte 0x35 0x38 0x39 0x60 0x61 0x68 0x69 0x40 0x41 0x10 Group E5 E8 E9 H0 H1 H8 H9 U0 U1 d0 Tab 14 22 Frequency converter parameter registers Parameters of the monitoring group Group d0 are always write pro tected Examples To read out the module temperature d0 20 of EFC x610 frequency converter use register address 0x1014 0x10 Group d0 index 0x14 20 To set V f curve mode C2 00...

Page 300: ...e 3 1 Stop according to parameter setting 0 Inactive 2 1 Reverse 0 Forward 1 1 Jog active 0 Inactive 0 1 General control active 0 Inactive Tab 14 24 Communication control register 0x7F00 If the communication frame check is successful CRC valid the frequency con verter always accepts the content of the control word All conflicts e g run command and stop command active at the same time are resolved ...

Page 301: ...escription 15 8 Error code equals to E9 05 7 1 Error 0 No error 6 1 Stall over current 0 Normal 5 1 Stall over voltage 0 Normal 4 1 Decelerating 0 Not in deceleration 3 1 Accelerating 0 Not in acceleration 2 1 Jogging 0 Not in jog 1 1 Running 0 Stop 0 1 Reverse 0 Forward Tab 14 25 Communication state register 0x7FA0 EFC x610 Series Bosch Rexroth AG Communication DOK RCON03 EFC X610 IT05 EN P 269 3...

Page 302: ...is register is read only The definition of each bit is shown in the table below bit Value Description 15 4 Reserved 3 1 DC braking 0 Not DC braking 2 1 Coasting to stop 0 Not coasting 1 1 Speed tracing 0 Not tracing 0 1 Not 0 speed 0 0 speed Tab 14 26 Additional status register 0x7FA1 Bosch Rexroth AG Communication EFC x610 Series 270 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 303: ...ault E St 0 OK 6 1 Fan fault FF 0 OK 5 1 Under voltage UE 1 0 OK 4 1 Phase loss IPH L OPH L 0 OK 3 1 Overheat OH Ot 0 OK 2 1 Overload OL 1 OL 2 0 OK 1 1 Over voltage OE 1 OE 2 OE 3 OE 4 0 OK 0 1 Over current OC 1 OC 2 OC 3 SC 0 OK Tab 14 27 Fault status register 0x7FB0 Communication frequency setting register 0x7F01 The address of frequency setting register for communication control is 0x7F01 This...

Page 304: ...ress Function code Start address Number of address Bytes of data Data content CRC code Request 0x01 0x10 0x7F00 0x0002 0x04 0x0081 0x1388 0x8AE3 Response 0x01 0x10 0x7F00 0x0002 N A N A 0x581C Example 2 Read the output frequency of 01 frequency converter and output velocity Slave address Function code Start address Number of address Bytes of data Data content CRC code Request 0x01 0x03 0x1000 0x00...

Page 305: ...E0 04 writing operation do not permit repeated non zero value 3 If the communication protocol is changed baud rate data frame and local address will be restored to factory default 4 The read response of user password and manufacture password is 0000 in case of external computer reading 5 The external computer can set modify or cancel user password the specif ic operation is same to the situation w...

Page 306: ...as been installed for the master device and make sure that its resistance is not more than 1 5 kΩ WARNING Cables may only be connected when the frequency converters are switched off Recommendations on networking Use shielded twisted pair cable to connect RS485 links Modbus cable should be adequately away from power cables minimum 30 cm Avoid crossing of Modbus cables and power cables and use ortho...

Page 307: ...or PROFIBUS is twisted pair cable RS 485 standard Maximum length of bus cable is within the scope of 100 1 200 m depending on the set transmission rate When no repeater is used 32 nodes at maximum can be connected to the same PROFIBUS network if a repeater is used nodes connected to the network may be increased to 126 In PROFIBUS communication the master is usually a programmable logic controller ...

Page 308: ... 3 20 MHz 100 130 Ω f 100 kHz Capacity 30 pF m 60 pF m Resistance 110 Ω km 110 Ω km Conductor cross section 0 34 22 AWG 0 22 24 AWG Tab 14 29 Type of PROFIBUS cable Standard Siemens PROFIBUS cable is MLFB 6XV1830 0EH10 Type A and connector is 6ES7972 0BA12 0XA0 14 4 4 Relationship between Communication Rate and Cables Relationship between communication rate and cable length is described in table b...

Page 309: ...Data Communication PPO telegram type PROFIBUS DP defines data structure for periodical data communication as PPO the Parameter Process date Object Frequency Converter EFC x610 supports 8 PPO telegram types shown in figure below PPO message is divided into two da ta areas in terms of transmission data contents Parameter area PKW area read or write a parameter of a slave Process data area PZD area i...

Page 310: ...ey are used to read or modify the parameter of a parameter of a frequency converter but only one parameter can be read or modified each time When master sends request and slave responds bit definition for each specific word in PKW area is shown in the tables below If a frequency converter fails to execute PKW area request command an error code will be returned to the mas ter in VALUE_low Refer to ...

Page 311: ...ea_from master to slave Response data frame in PKW area Word Identifier bit Value Description 1st ID 15 8 00H Reserved 7 0 00H No request 01H Successful read 02H Successful write 07H Error 2nd IND 15 8 xxH Group No for parameter 7 0 xxH Index No of function code within the group 3rd VALUE_high 15 0 00H Reserved 4th VALUE_low 15 0 xxxxH For a successful request Parameter val ue Read or write error ...

Page 312: ...ency converters communicate with messages in PPO structure Among the 8 PPOs stated in fig 14 2 PPO telegram type on page 278 PPO1 PPO2 and PPO5 apply both PKW area and PZD area In following examples PKW area data frames are taken from complete PPO mes sage to describe its request and response data frames The following examples are all based on Frequency Converter EFC 5610 and PROFIBUS card Example...

Page 313: ... shown in table below ID IND VALUE_high VALUE_low Request data frame of PKW area 0x0002 0x301A 0x0000 0xFFFF Response data frame of PKW area 0x0007 0x301A 0x0000 0x0064 Tab 14 36 Example 3_request and response data frames of PKW area PZD process data area PZD process data area description The data in PZD process data area can be configured freely for periodical data exchange between the master and...

Page 314: ...0000 0x0000 0x0000 0x0000 0xxx02 0x1388 Tab 14 37 Example 1 for PZD process data area_request and response messages of PPO The higher byte of the status word is the latest error code 0x00 means no error Example 2 When the frequency converter forward runs at 50 Hz to stop the frequency con verter as parameter settings please refer to example 1 PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PPO request message CW RE...

Page 315: ...l address H1 01 Present baud rate Read only H1 02 Present telegram type H1 10 Output PZD 1 Depends on parameter setting H1 11 Output PZD 2 H1 12 Output PZD 3 H1 13 Output PZD 4 H1 14 Output PZD 5 H1 15 Output PZD 6 H1 16 Output PZD 7 H1 17 Output PZD 8 H1 18 Output PZD 9 H1 19 Output PZD 10 H1 30 Input PZD 1 H1 31 Input PZD 2 H1 32 Input PZD 3 H1 33 Input PZD 4 H1 34 Input PZD 5 H1 35 Input PZD 6 ...

Page 316: ...ing panel the frequency converter stops re sponding to the control commands by communication To enable the control by communication re power the frequency converter or send Stop command to the frequency converter by communication Bosch Rexroth AG Communication EFC x610 Series 284 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 317: ...ication baud rate and PPO tele gram type are determined by the master GSD file Users may log on the website of the company at www boschrexroth com to download or contact sales personnel to obtain the GSD file BRFC0112 GSD For installation and PROFIBUS system configuration method please refer to respec tive instructions of system configuration software EFC x610 Series Bosch Rexroth AG Communication...

Page 318: ...3 1 PB NNNN Plug in connector for con trol section FEAE05 1 B2 NNNN For control terminals External EMC filter FCAF01 1A A E 0 NNNN See Appendix II External brake resistor FCAR01 1W N R0 0 NNNN See Appendix II Shielding connector FEAM03 1 001 NN NNNN 0K40 4K00 models FEAM03 1 002 NN NNNN 5K50 22K0 models Tab 15 1 Optional accessories For definition of model and type in the following sub chapters se...

Page 319: ...erter from the outside of the control cabinet con veniently To realize this function the user needs order the panel mounting plate and its accessories additionally 15 3 2 Recommended Opening Dimensions at Control Cabinet Fig 15 1 Recommended opening dimensions at control cabinet EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 287 389 ...

Page 320: ...o the opening at the control cabinet Fig 15 2 Push the mounting plate into the opening back view Step 2 Fix the mounting plate with a metal bar and 2 M4x8 screws Fig 15 3 Fix the mounting plate back view Bosch Rexroth AG Accessories EFC x610 Series 288 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 321: ...ating panel front view Step 4 Connect the operating panel to the frequency converter with the connection ca ble and fix the cable connector on the mounting plate with 2 M3x10 screws Fig 15 5 Connect and fix the cable back view EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 289 389 ...

Page 322: ... extension card module onto the frequency converter Fig 15 6 Extension card module mounting 1 Remove operating panel from Control Terminal module 2 Mount extension card module with extension cards into Control Termi nal module 3 Tighten two screws to fix carrier for option modules in Control Ter minal module 4 Push operating panel into carrier for option modules Control Terminal module connector C...

Page 323: ...d to achieve a stable connection of connector on the back side of the extension card with connector on the extension card module 5 Mount the front cover of the extension card module 6 Tighten 2 M3 screws of the extension card module 7 Attach an appropriate terminal label on the label indentation located at the lower section of the front cover Terminal labels for various extension cards are deliver...

Page 324: ...ards can be mounted in one extension card module Extension cards in the two card slots CANNOT be the same ONLY ONE type of communication card can be mounted in one ex tension card module Bosch Rexroth AG Accessories EFC x610 Series 292 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 325: ... mA Input impedance 500 Ω Resolution 1 1 000 The power supply is 5 V and 10 V from the frequency converter See Group H8 GND Analog terminals shared connection isolated from ESC EAO Voltage output 0 10 V Current output 0 20 mA Output impedance 332 Ω See Group H8 EDOa EDOb Open collector output Max 30 VDC 50 mA See Group H8 ESC is reference ETa ETc Rated capacity of relay outputs 250 VAC 3 A 30 VDC ...

Page 326: ... NPN with external power supply PNP with internal power supply PNP with external power supply X1 X5 SC 24 V COM are control terminals of the frequency con verter EX1 EX4 ESC are control terminals of the I O card Bosch Rexroth AG Accessories EFC x610 Series 294 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 327: ...ption R1a R1c R1b Rated capacity 250 VAC 3 A 30 VDC 3 A See Group H9 R1b R2b R3b R4b are relay outputs shared connections R2a R2c R2b R3a R3c R3b R4a R4c R4b Relay card terminals wiring For details on relay terminals wiring see chapter Relay output terminals on page 60 EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 295 389 ...

Page 328: ...erved 2 NC Reserved 3 PROFIBUS_B PROFIBUS terminal_B PROFIBUS data cable B 4 RTS Request for signal sending 5 GND Power 6 Vcc Power 7 NC Reserved 8 PROFIBUS_A PROFIBUS terminal_A PROFIBUS data cable A 9 NC Reserved Tab 15 2 Pin definition of PROFIBUS DB9 interface Bosch Rexroth AG Accessories EFC x610 Series 296 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 329: ...ully parameterized and configured Everything OK H12 H22 Red PROFIBUS card error indica tion OFF PROFIBUS card OK Slow Blinking 1 s per cycle PROFIBUS card error Tab 15 3 PROFIBUS card LED H11 and H12 are available when the PROFIBUS card is installed on the left card slot H21 and H22 are available when the PROFIBUS card is installed on the right card slot EFC x610 Series Bosch Rexroth AG Accessorie...

Page 330: ...5 NNNN 0036 A 05 7K50 3P4 11K0 3P4 FCAF01 1A A050 E 0050 A 05 NNNN 0050 A 05 15K0 3P4 18K5 3P4 FCAF01 1A A050 E 0066 A 05 NNNN 0066 A 05 22K0 3P4 FCAF01 1A A050 E 0090 A 05 NNNN 0090 A 05 30K0 3P4 FCAF01 1A A100 E 0120 A 05 NNNN 0120 A 05 37K0 3P4 45K0 3P4 FCAF01 1A A100 E 0250 N 05 NNNN 0250 N 05 55K0 3P4 75K0 3P4 FCAF01 1A A100 E 0320 N 05 NNNN 0320 N 05 90K0 3P4 Tab 15 4 External EMC filter typ...

Page 331: ...15 9 2 Technical Data Dimensions Fig 15 14 0010 N 03 EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 299 389 ...

Page 332: ...Fig 15 15 0020 N 03_0025 N 03 Bosch Rexroth AG Accessories EFC x610 Series 300 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 333: ...Fig 15 16 0025 A 05 EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 301 389 ...

Page 334: ...Fig 15 17 0036 A 05 0050 A 05 Fig 15 18 0066 A 05 Bosch Rexroth AG Accessories EFC x610 Series 302 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 335: ...Fig 15 19 0090 A 05 Fig 15 20 0120 A 05 EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 303 389 ...

Page 336: ...Fig 15 21 0250 N 05 Bosch Rexroth AG Accessories EFC x610 Series 304 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 337: ...on Symbol Unit 0010 N 03 0020 N 03 0025 N 03 Degree of protection according to IEC 60529 IP 20 Listing according to UL standard UL UL 1283 Listing according to CSA standard UL C22 2 No 8 Mass weight m kg 0 42 0 86 0 87 Mains voltage at TN S TN C TT mains ULN V 200 240 Mains voltage at Corner grounded Delta mains ULN V Not allowed EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT0...

Page 338: ...l current IL_cont A 10 20 25 Calculation of leakage current Ileak mA 0 5 3 5 3 5 Required wire size according to IEC 60364 5 52 at IL_cont ALN mm2 2 3 5 5 3 Required wire size according to UL 508 A internal wiring at IL_cont UL ALN AWG 14 12 10 Tab 15 5 1P 200 VAC electric data Bosch Rexroth AG Accessories EFC x610 Series 306 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 339: ...ns voltage three phase at Corner groun ded Delta mains ULN V Not allowed Mains voltage three phase at IT mains ULN V Not allowed Tolerance ULN UL 15 10 Input frequency UL fLN Hz 50 60 Nominal current IL_cont A 25 36 50 66 90 120 250 320 Calculation of leakage current Ileak mA 4 7 4 7 4 7 4 7 5 5 14 14 Required wire size ac cording to IEC 60364 5 52 at IL_cont ALN mm2 4 10 10 16 35 35 70 120 Requir...

Page 340: ...ables below list the optimal combination of frequency converter brake re sistor and the number of components required to operate one frequency con verter with respect to a given moderating ratio OT OT On Time percentage Braking ratio Tb Braking time Tc Engineering cycle time in application Fig 15 23 Braking ratio Bosch Rexroth AG Accessories EFC x610 Series 308 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 341: ... 0K75 FCAR01 1W0080 N750R0 B 05 NNNN 750 Ω 80 W 1 1K50 FCAR01 1W0260 N400R0 B 05 NNNN 400 Ω 260 W 1 2K20 FCAR01 1W0260 N250R0 B 05 NNNN 250 Ω 260 W 1 3K00 FCAR01 1W0390 N150R0 B 05 NNNN 150 Ω 390 W 1 4K00 FCAR01 1W0390 N150R0 B 05 NNNN 150 Ω 390 W 1 5K50 FCAR01 1W0780 N075R0 A 05 NNNN 75 Ω 780 W 1 7K50 FCAR01 1W0780 N075R0 A 05 NNNN 75 Ω 780 W 1 11K0 FCAR01 1W1K56 N040R0 A 05 NNNN 40 Ω 1 560 W 1 1...

Page 342: ...75 FCAR01 1W0150 N750R0 B 05 NNNN 750 Ω 150 W 1 1K50 FCAR01 1W0520 N350R0 A 05 NNNN 350 Ω 520 W 1 2K20 FCAR01 1W0520 N230R0 A 05 NNNN 230 Ω 520 W 1 3K00 FCAR01 1W0780 N140R0 A 05 NNNN 140 Ω 780 W 1 4K00 FCAR01 1W0780 N140R0 A 05 NNNN 140 Ω 780 W 1 5K50 FCAR01 1W1K56 N070R0 A 05 NNNN 70 Ω 1 560 W 1 7K50 FCAR01 1W1K56 N070R0 A 05 NNNN 70 Ω 1 560 W 1 11K0 FCAR01 1W02K0 N047R0 A 05 NNNN 47 Ω 2 000 W 1...

Page 343: ...15 10 4 Brake Resistor Dimensions Fig 15 24 Brake resistor dimensions_1 Fig 15 25 Brake resistor dimensions_2 EFC x610 Series Bosch Rexroth AG Accessories DOK RCON03 EFC X610 IT05 EN P 311 389 ...

Page 344: ...Fig 15 26 Brake resistor dimensions_3 Fig 15 27 Brake resistor dimensions_4 Bosch Rexroth AG Accessories EFC x610 Series 312 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 345: ...ience Fig 15 28 Shielded cable connection with accessories for 0K40 4K00 Connection steps Step 1 Place component of the connector on the two screw holes inside of symbols and tighten the screws Step 2 Insert the shielded cables through component of the connector with the shielding layer reliable contact with the metal Step 3 Tighten two screws of the accessories component EFC x610 Series Bosch Rex...

Page 346: ...ew holes inside of symbols and tighten the screws component M4 x 12 Step 2 Insert the shielded cables through component of the connector with the shielding layer reliable contact with the metal Step 3 Tighten four screws of the accessories component M4 x 45 Bosch Rexroth AG Accessories EFC x610 Series 314 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 347: ... stores Energy stores maintain their energy even when the supply voltage has been cut off Frequency converters have been dimensioned in such a way that after the supply voltage was cut off the voltage value falls below 50 V within a discharging time of a maximum of 5 minutes 16 2 Daily Inspection Please conduct daily inspection as indicated in the table below in order to pro long the life cycle of...

Page 348: ... terminal and terminal block Frequency converter Visual appearance No deformation Contact with service Fan No color change or deformation Replace fan No blockage or contamination Eliminate blockage and clean fan Cooling system radiator inlet outlet No blockage or foreign matters Eliminate blockage and clear foreign matters Printed circuit board No dust or oil contamination Clean printed circuit bo...

Page 349: ...er 3 Housing Frame 4 Internal components 5 Heat sink Radiator 6 Heat sink mounting plate 7 Back fan Fan for heat sink 8 Back fan cover 9 Front fan cover 10 Front fan Fan for internal components Fig 16 1 Construction overview EFC x610 Series Bosch Rexroth AG Maintenance DOK RCON03 EFC X610 IT05 EN P 317 389 ...

Page 350: ... Disassembly of operating panel Step 1 Press two buckles as circles indicating in the above figure Step 2 Hold component 1 and pull it out horizontally from component 2 Bosch Rexroth AG Maintenance EFC x610 Series 318 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 351: ...uckle s on component 8 or 9 in the above figure Step 2 Hold component 8 or 9 and lift it up Step 3 Pull out component 7 or 10 slowly Step 4 Disconnect the cable connector of component 7 or 10 EFC x610 Series Bosch Rexroth AG Maintenance DOK RCON03 EFC X610 IT05 EN P 319 389 ...

Page 352: ...hrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready De...

Page 353: ...r synthetic materials brass electronic components and modules magnetic materials electronic components and modules 18 2 Disposal Return of products Our products can be returned to our premises free of charge for disposal It is a precondition however that the products are free of oil grease or other dirt Furthermore the products returned for disposal must not contain any undue for eign material or ...

Page 354: ...tors contained in Rexroth products have to be properly disposed of according to the country specific collection Recycling Most of the products can be recycled due to their high content of metal In order to recycle the metal in the best possible way the products must be disassem bled into individual modules Metals contained in electric and electronic modules can also be recycled by means of special...

Page 355: ...S Communication cable for control cabinet FEAE Accessories electric Extension card module I O module Communication module Plug in connector for control section FCAF External EMC filter FCAR External brake resistor FEAM Shielding connector FSWA Engineering software EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 323 389 ...

Page 356: ...19 2 Appendix II Type Coding 19 2 1 Frequency Converter Type Coding Fig 19 1 Frequency converter type coding Bosch Rexroth AG Appendix EFC x610 Series 324 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 357: ... Panel Type Coding Fig 19 2 Operating panel type coding 19 2 3 Panel Mounting Plate Type Coding Fig 19 3 Panel mounting plate type coding EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 325 389 ...

Page 358: ...binet Type Coding Fig 19 4 Communication cable for control cabinet type coding 19 2 5 Extension Accessories Type Coding Fig 19 5 Extension card module type coding Bosch Rexroth AG Appendix EFC x610 Series 326 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 359: ...Fig 19 6 I O module type coding Fig 19 7 Communication module type coding EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 327 389 ...

Page 360: ... Plug in connector for control section type coding 19 2 6 External EMC Filter Type Coding Fig 19 9 External EMC filter type coding Bosch Rexroth AG Appendix EFC x610 Series 328 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 361: ...19 2 7 External Brake Resistor Type Coding Fig 19 10 External brake resistor type coding EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 329 389 ...

Page 362: ...ector Type Coding Fig 19 11 Shielding connector type coding 19 2 9 Engineering Software Type Coding Fig 19 12 Engineering software type coding Bosch Rexroth AG Appendix EFC x610 Series 330 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 363: ...Hx xx Ux xx dx xx Function parameter values 19 3 2 Group b System Parameters b0 Basic system parameters Code Name Setting range Default Min Attri b0 00 Access authority setting 0 Basic parameters 1 Standard parameters 2 Advanced parameters 3 Start up parameters 4 Modified parameters 0 Run b0 09 Parameter initialization setting 1 Base device and non fieldbus options 2 Fieldbus options 3 Base device...

Page 364: ...12 Parameter set selection 0 Parameter set 1 active 1 Parameter set 2 active 0 Stop b0 20 User password 0 65 535 0 1 Run b0 21 Manufacturer password 0 65 535 0 1 Stop Bosch Rexroth AG Appendix EFC x610 Series 332 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 365: ...V 385 1 Stop 3P 400 VAC 600 785 V 770 C0 27 Stall overcurrent prevention level 20 0 C2 42 150 0 0 1 Stop C0 28 Phase loss protection mode 0 3 3 Run C0 29 Converter overload pre warning level 20 0 200 0 110 0 0 1 Stop C0 30 Converter overload pre warning delay 0 0 20 0 s 2 0 0 1 Stop C0 40 Power loss ride through mode 0 Inactive 1 Output disable 2 Regain kinetic energy 3 Regain kinetic energy decel...

Page 366: ... with models of 22K0 and below percentage of frequency converter rated current Setting range of C0 25 0 Both disabled 1 Stall overvoltage protection enabled resistor braking disabled 2 Stall overvoltage protection disabled resistor braking enabled 3 Stall overvoltage protection enabled resistor braking enabled Setting range of C0 28 0 Both input and output phase loss protection active 1 Only input...

Page 367: ...ent 0 7 DOM 1 Stop C1 15 Torque constant 0 01 200 DOM 0 01 Run C1 20 Motor no load current 0 00 C1 07 A DOM 0 01 Stop C1 21 Stator resistance 0 00 50 00 Ω DOM 0 01 Stop C1 22 Rotor resistance 0 00 50 00 Ω DOM 0 01 Stop C1 23 Leakage inductance 0 00 200 00 mH DOM 0 01 Stop C1 24 Mutual inductance 0 0 3 000 0 mH DOM 0 1 Stop C1 69 Motor thermal model protection setting 0 Inactive 1 Active 1 Stop C1 ...

Page 368: ...FC 5610 and motor load must be decoupled before ro tational auto tuning 0 00 Automatically identified 0 01 0 99 Power factor setting Bosch Rexroth AG Appendix EFC x610 Series 336 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 369: ...st 0 0 0 1 Run C2 22 Automatic torque boost factor 0 320 50 1 Run C2 23 Heavy load stabilization setting 0 Inactive 1 Active 1 Run C2 24 Light load oscillation damping factor 0 5 000 0 1 Run C2 25 Light load oscillation damping filter factor 10 2 000 100 1 Run C2 40 Current limitation mode 0 Always inactive 1 Inactive at constant speed 2 Active at constant speed 2 Stop C2 42 Current limitation lev...

Page 370: ...input 2 Panel potentiometer 3 EAI analog input 99 Inactive 0 Stop C3 42 Torque reference minimum value 0 0 C3 43 0 0 0 1 Run C3 43 Torque reference maximum value C3 42 200 0 150 0 0 1 Run C3 44 Torque positive limit 0 0 200 0 150 0 0 1 Run C3 45 Torque negative limit 0 0 200 0 150 0 0 1 Run C3 50 Initial angle detection current 50 150 80 1 Stop C3 51 Initial angle detection mode 0 No detection 1 D...

Page 371: ...nning frequency 0 00 E0 09 Hz 0 00 0 01 Run E0 15 Low speed running setting 0 Run with 0 00 Hz 1 Run with low limit frequen cy 0 Stop E0 16 Low speed frequency hysteresis 0 00 E0 10 Hz 0 00 0 01 Stop E0 17 Direction control 0 Forward Reverse 1 Forward only 2 Reverse only 3 Swap default direction 0 Stop E0 18 Direction change dead time 0 0 60 0 s 1 0 0 1 Stop E0 25 Acceleration deceleration curve m...

Page 372: ...requency 0 00 50 00 Hz 0 00 0 01 Stop E0 53 Stop DC braking time 0 0 20 0 s 0 0 Inactive 0 0 0 1 Stop E0 54 Stop DC braking current 0 0 150 0 0 0 0 1 Stop E0 55 Overexcitation braking factor 1 00 1 40 1 10 0 01 Run E0 60 Jog frequency 0 00 E0 08 Hz 5 00 0 01 Run E0 61 Jog acceleration time 0 1 6 000 0 s 5 0 0 1 Run E0 62 Jog deceleration time 0 1 6 000 0 s 5 0 0 1 Run E0 70 Skip frequency 1 0 00 E...

Page 373: ...ing range of E0 04 0 No combination 1 First frequency setting second frequency setting 2 First frequency setting second frequency setting Setting range of E0 06 0 Not saved when powered off or stopped 1 Not saved when powered off saved when stopped 2 Saved when powered off not saved when stopped 3 Saved when powered off or stopped EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 ...

Page 374: ...1 Run E1 38 AI1 gain 0 00 10 00 1 00 0 01 Run E1 43 AI2 gain 0 00 10 00 1 00 0 01 Run E1 60 Motor temperature sensor channel 0 Inactive 1 AI1 analog input 2 AI2 analog input 3 EAI analog input 0 Stop E1 61 Broken wire protection 0 Inactive 1 Warning 2 Error 0 Stop E1 68 Analog input curve setting 0 7 0 Run E1 69 Analog input filter time 0 000 2 000 s 0 100 0 001 Run E1 70 Input curve 1 minimum 0 0...

Page 375: ...ivation 15 Freewheeling stop activation 16 Stop DC braking activation 20 Frequency Up command 21 Frequency Down command 22 Up Down command reset 23 Torque speed control switch 25 3 wire control 26 Simple PLC stop 27 Simple PLC pause 30 Second frequency setting source activation 31 Second run command source activation 32 Error signal N O contact input 33 Error signal N C contact input 34 Error rese...

Page 376: ...I1 curve1 for AI2 curve1 for pulse input 2 Curve1 for AI1 curve2 for AI2 curve1 for pulse input 3 Curve2 for AI1 curve2 for AI2 curve1 for pulse input 4 Curve1 for AI1 curve1 for AI2 curve2 for pulse input 5 Curve2 for AI1 curve1 for AI2 curve2 for pulse input 6 Curve1 for AI1 curve2 for AI2 curve2 for pulse input 7 Curve2 for AI1 curve2 for AI2 curve2 for pulse input Bosch Rexroth AG Appendix EFC...

Page 377: ... analog input 11 Motor temperature sensor power supply 99 Inactive 0 Run E2 27 AO1 gain 0 00 10 00 1 00 0 01 Run E2 40 Rated voltage 1P 200 240 VAC 220 1 Stop 3P 380 480 VAC 380 E2 50 Output curve 1 minimum 0 0 E2 52 0 0 0 1 Run E2 51 Output curve 1 minimum value 0 00 100 00 0 00 0 01 Run E2 52 Output curve 1 maximum E2 50 100 0 100 0 0 1 Run E2 53 Output curve 1 maximum value 0 00 100 00 100 00 0...

Page 378: ...vel detection signal FDT1 6 Frequency level detection signal FDT2 7 Simple PLC stage complete 8 Simple PLC cycle complete 10 Converter undervoltage 11 Converter overload pre warning 12 Motor overload pre warning 13 Converter stop by external error 14 Converter error 15 Converter OK 16 Counter target value arrival 17 Counter middle value arrival 18 PID reference engineering value arrival 19 Pulse o...

Page 379: ... 000 0 s 10 0 0 1 Run E3 21 Deceleration time 7 0 1 6 000 0 s 10 0 0 1 Run E3 22 Acceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 23 Deceleration time 8 0 1 6 000 0 s 10 0 0 1 Run E3 40 Multi speed frequency 1 0 00 E0 09 Hz 0 00 0 01 Run E3 41 Multi speed frequency 2 0 00 E0 09 Hz 0 00 0 01 Run E3 42 Multi speed frequency 3 0 00 E0 09 Hz 0 00 0 01 Run E3 43 Multi speed frequency 4 0 00 E0 09 Hz 0...

Page 380: ...Stage 5 action 011 Stop E3 72 Stage 6 action 011 Stop E3 74 Stage 7 action 011 Stop E3 76 Stage 8 action 011 Stop E3 78 Stage 9 action 011 Stop E3 80 Stage 10 action 011 Stop E3 82 Stage 11 action 011 Stop E3 84 Stage 12 action 011 Stop E3 86 Stage 13 action 011 Stop E3 88 Stage 14 action 011 Stop E3 90 Stage 15 action 011 Stop E3 61 Stage 0 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 63 Stage 1 r...

Page 381: ... 87 Stage 13 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 89 Stage 14 running time 0 0 6 000 0 s 20 0 0 1 Stop E3 91 Stage 15 running time 0 0 6 000 0 s 20 0 0 1 Stop EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 349 389 ...

Page 382: ...e Ti 0 00 100 00 s 0 00 no integral 1 50 0 01 Run E4 17 Derivative time Td 0 00 100 00 s 0 00 no derivative 0 00 0 01 Run E4 18 Sampling period T 0 01 100 00 s 0 50 0 01 Run E4 19 PID feed forward dynamic limit 0 00 100 00 10 00 0 01 Run E4 20 PID feed forward limit offset 0 00 100 00 0 00 0 01 Run E4 30 PID deadband 0 0 20 0 2 0 0 1 Run E4 31 PID regulation mode 0 1 0 Run E4 32 PID engineering va...

Page 383: ... Setting range of E4 31 0 Stop integral regulation when frequency arrives at upper lower limit 1 Continue integral regulation when frequency arrives at upper lower limit EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 351 389 ...

Page 384: ...300 0 s 30 0 0 1 Run E5 08 Pump leakage protection threshold 0 0 100 0 50 0 0 1 Run E5 09 Pump leakage protection delay 0 0 600 0 s 0 0 Inactive 0 0 0 1 Run E5 10 Pump leakage protection delay at start up 0 0 600 0 s 60 0 0 1 Run E5 15 Sleep level 0 00 E0 09 Hz 0 00 0 01 Run E5 16 Sleep delay 0 0 3 600 0 s 60 0 0 1 Run E5 17 Sleep boost time 0 0 3 600 0 s 0 0 0 1 Run E5 18 Sleep boost amplitude 0 ...

Page 385: ...ning 0 Stop E8 10 Modbus baud rate 0 1 200 bps 1 2 400 bps 2 4 800 bps 3 9 600 bps 4 19 200 bps 5 38 400 bps 3 Stop E8 11 Modbus data format 0 3 0 Stop E8 12 Modbus local address 1 247 1 1 Stop E8 13 Modbus level edge sen sitivity selection 0 Level sensitive 1 Edge sensitive 1 Stop Setting range of E8 11 0 N 8 1 1 start bit 8 data bits 1 stop bit no parity 1 E 8 1 1 start bit 8 data bits 1 stop bi...

Page 386: ...ailed error type 00000 FFFFF 0 Read E9 98 Second last detailed error type 00000 FFFFF 0 Read E9 99 Third last detailed error type 00000 FFFFF 0 Read Value range of E9 05 E9 07 0 No error 1 OC 1 overcurrent at constant speed 2 OC 2 overcurrent during acceleration 3 OC 3 overcurrent during deceleration 4 OE 1 overvoltage at constant speed 5 OE 2 overvoltage during acceleration 6 OE 3 overvoltage dur...

Page 387: ...nvalid 46 U Par unknown parameter restore error 48 idA internal communication error 49 idP internal parameter error 50 idE converter internal error 51 OCd extension card internal error 52 OCc extension card PDOs configuration error 53 Fdi no valid process data 54 PcE remote control communication error 55 PbrE parameter backup restore error 56 PrEF parameter restore error after firmware update 60 A...

Page 388: ...g range Default Min Attri H0 00 Control word 00000 0FFFF 00000 1 Run H0 01 Status word 00000 Read H0 10 Frequency command 0 00 655 35 0 00 0 01 Run H0 18 Opt 1 active interface version 0 01 Read H0 19 Opt 2 active interface version 0 01 Read H0 20 Extension card 1 type 0 None 1 PROFIBUS card 2 CANopen card 3 Multi Ethernet card 8 I O card 9 Relay card 0 Read H0 30 Extension card 2 type 0 Read H0 2...

Page 389: ...resent telegram type 1 PPO1 2 PPO2 3 PPO3 4 PPO4 5 PPO5 6 PPO6 7 PPO7 8 PPO8 Read H1 10 Output PZD 1 0 Not used 1 Control word 2 Frequency command 3 Torque command 1 Stop H1 11 Output PZD 2 2 Stop H1 12 Output PZD 3 0 Stop H1 13 Output PZD 4 0 Stop H1 14 Output PZD 5 0 Stop H1 15 Output PZD 6 0 Stop H1 16 Output PZD 7 0 Stop H1 17 Output PZD 8 0 Stop H1 18 Output PZD 9 0 Stop H1 19 Output PZD 10 0...

Page 390: ...Moni toring values 1 Stop H1 31 Input PZD 2 100 Stop H1 32 Input PZD 3 0 Stop H1 33 Input PZD 4 0 Stop H1 34 Input PZD 5 0 Stop H1 35 Input PZD 6 0 Stop H1 36 Input PZD 7 0 Stop H1 37 Input PZD 8 0 Stop H1 38 Input PZD 9 0 Stop H1 39 Input PZD 10 0 Stop Bosch Rexroth AG Appendix EFC x610 Series 358 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 391: ...nput curve 0 minimum 120 0 H8 17 0 0 0 1 Run H8 16 Input curve 0 minimum frequency E0 09 E0 09 Hz 0 00 0 01 Run H8 17 Input curve 0 maximum H8 15 120 0 100 0 0 1 Run H8 18 Input curve 0 maximum frequency E0 09 E0 09 Hz 50 00 0 01 Run H8 20 EDO output setting 0 20 1 Stop H8 21 Extended relay output selection 1 Stop H8 25 EAO output mode 0 0 10 V 1 0 20 mA 0 Run H8 26 EAO output selection 0 Running ...

Page 392: ...ation time 2 activation 12 Acceleration deceleration time 3 activation 15 Freewheeling stop activation 16 Stop DC braking activation 20 Frequency Up command 21 Frequency Down command 22 Up Down command reset 23 Torque Speed control switch 25 3 wire control 26 Simple PLC stop 27 Simple PLC pause 30 Second frequency setting source activation 31 Second run command source activation 32 Error signal N ...

Page 393: ...arrival 5 Frequency level detection signal FDT1 6 Frequency level detection signal FDT2 7 Simple PLC stage complete 8 Simple PLC cycle complete 10 Converter undervoltage 11 Converter overload pre warning 12 Motor overload pre warning 13 Converter stop by external error 14 Converter error 15 Converter OK 16 Counter target value arrival 17 Counter middle value arrival 18 PID reference engineering va...

Page 394: ... of H9 00 H9 03 0 Converter ready 1 Converter running 2 Converter DC braking 3 Converter running at zero speed 4 Speed arrival 5 Frequency level detection signal FDT1 6 Frequency level detection signal FDT2 7 Simple PLC stage complete 8 Simple PLC cycle complete 10 Converter undervoltage 11 Converter overload pre warning 12 Motor overload pre warning 13 Converter stop by external error 14 Converte...

Page 395: ...g display 0 99 0 Run U1 10 Stop monitoring display 2 Run 0 Output frequency 1 Actual speed 2 Setting frequency 3 Setting speed 4 User defined setting speed 5 User defined actual speed 10 Output voltage 11 Output current 12 Output power 13 DC bus voltage 14 Energy saving counter kWh 15 Energy saving counter MWh 16 Output torque 17 Setting torque 20 Power module temperature 21 Actual carrier frequen...

Page 396: ... output frequency 60 Relay output 62 I O card relay output 63 Relay card output 70 PID reference engineering value 71 PID feedback engineering value 80 ASF Display00 81 ASF Display01 98 High resolution output current 99 Firmware version Bosch Rexroth AG Appendix EFC x610 Series 364 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 397: ...perature 1 C d0 21 Actual carrier frequency 1 kHz d0 23 Power stage running time 1 h d0 30 AI1 input 0 01 V 0 01 mA d0 31 AI2 input 0 01 V 0 01 mA d0 33 I O card EAI input 0 01 V 0 01 mA d0 35 AO1 output 0 01 V 0 01 mA d0 37 I O card EAO output 0 01 V 0 01 mA d0 40 Digital input 1 d0 43 I O card digital input d0 45 DO1 output d0 47 I O card EDO output d0 50 Pulse input frequency 0 01 kHz d0 55 Pul...

Page 398: ...Code Name Minimum unit d0 98 High resolution output current 0 01 A d0 99 Firmware version 0 01 Bosch Rexroth AG Appendix EFC x610 Series 366 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 399: ...ur sales representative for the declarations of conformity EU directives Standard Low Voltage Directive 2014 35 EU EN 61800 5 1 IEC 61800 5 1 2007 EMC Directive 2014 30 EU EN 61800 3 IEC 61800 3 2004 A1 2012 Tab 19 1 EU directives and standards CE label Fig 19 13 CE label High voltage test According to standard EN 61800 5 1 EFC x610 0K40 90K0 components are tested with high voltage EFC x610 Series...

Page 400: ...ny name BOSCH REXROTH XIAN ELECTRIC DRIVES AND CONTROLS CO LTD Category name Power Conversion Equipment File number E328841 UL ratings For using the components in the scope of UL take the UL ratings of the individu al component into account Make sure that the indicated short circuit rating SCCR is not exceeded 5000 Arms e g by appropriate fuses in the mains supply of the supply unit Wiring materia...

Page 401: ... UL 508C For Canadian cUL installations the drive mains supply must be fitted with any external recommended suppressor with the following features Surge protective devices device shall be a Listed Surge protective device Category code VZCA and VZCA7 Rated nominal voltage 480 277 VAC 50 60 Hz 3 phase Clamping voltage VPR 2 000 V IN 3 kA min MCOV 508 VAC SCCR 5 000 A Suitable for Type 2 SPD applicat...

Page 402: ...C x610 0K40 90K0 have EAC certification EAC mark ing is required for Custom Union including Russia Belarus and Kazakhstan EAC marking Fig 19 15 EAC marking Bosch Rexroth AG Appendix EFC x610 Series 370 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 403: ...lectrical power drive systems Part3 EMC requirements and specific test methods ACMA supplier code E1066 CAN ABN or ARBN ABN IRDN 89003258384 Category Frequency Converters EFC x610 0K40 90K0 complies with the applicable re quirements detailed in EN 61800 3 2004 A1 2012 Category 3 limits and is not intended to be used directly on a low voltage public network which supplies domestic premises Radio fr...

Page 404: ...rough action voltage C0 43 Power loss ride through recover volt age C0 44 Decelerating to stop time E9 97 Last detailed error type E9 98 Second last detailed error type E9 99 Third last detailed error type F0 20 ASF Command 1 F0 21 ASF Command 2 F0 22 ASF Command 3 F0 23 ASF Command 4 d0 14 Energy saving counter kWh d0 15 Energy saving counter MWh Bosch Rexroth AG Appendix EFC x610 Series 372 389 ...

Page 405: ... to I O card output channel diagnosis Changed setting range to 0 Inactive 1 EAO diagnosis 2 EDO diagnosis 3 ERO diagnosis 4 All output diagnosis H9 02 Extended relay 3 output selection Changed attribute to Stop H9 03 Extended relay 4 output selection Changed attribute to Stop H9 97 Relay card output channel diagnosis Changed parameter name to Relay card output channel diagnosis Changed setting ran...

Page 406: ...Change type Code Name Change description Deleted None Tab 19 2 Parameter changes between version 03V12 and 03V08 Bosch Rexroth AG Appendix EFC x610 Series 374 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 407: ...ty technology by the fact that the safety functions are directly integrated in the intelligent drives in the form hardware and soft ware This increases the functionality in all operation modes with a maximum of safety short reaction times The power contactor between controller and motor required for the convention al safety technology is not included in drive and control systems with the inte grat...

Page 408: ...afety related functions will not provide energy to the motor which can generate torque or force in the case of a linear motor Fig 19 17 STO function The STO may be used where power removal is required to prevent an unexpec ted start With this function the energy supply to the motor can be safely inter rupted The drive in this case cannot generate any torque force and as a con sequence it cannot ge...

Page 409: ... main supply Injury and or property damage caused by devi ation from standstill position WARNING Even if the control of the power section has been safely locked momentary axis motion depending on the number of poles of the motor can be triggered when two errors are occurring simultaneously in the power section with the voltage DC bus being active Breakdown of a power semiconductor and Breakdown of...

Page 410: ...safety related parts of control systems Part 2 Val idation IEC 62061 2012 11 Safety of machinery Functional safety of electrical electronic and pro grammable electronic control systems IEC 61800 5 2 2007 Adjustable speed power drive systems Part 5 2 safety requirements Functional IEC 60204 1 2009 Safety of machinery Electrical equipment of machines Tab 19 3 STO relevant safety standards Currently ...

Page 411: ...finition Cable Definition Cable Unit Min Max Type 2 2 cables low voltage single shielded twisted pair Wire end ferrule w plastic collar for STO terminal Cross section mm2 1 1 AWG 17 17 Ferrule length mm 12 12 Stripped length mm 15 15 Wire end ferrule w o plastic collar for STO terminal Cross section mm2 1 1 5 AWG 17 16 Ferrule length mm 10 10 Stripped length mm 10 10 Tab 19 5 Cable definition EFC ...

Page 412: ...Dual channel Wiring with External Power Supply Fig 19 18 Dual channel wiring with external power supply Case 2 Four channel Wiring with External Power Supply Fig 19 19 Four channel wiring with external power supply Bosch Rexroth AG Appendix EFC x610 Series 380 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 413: ...Case 3 Daisy chained Connection Type Fig 19 20 Daisy chained connection type EFC x610 Series Bosch Rexroth AG Appendix DOK RCON03 EFC X610 IT05 EN P 381 389 ...

Page 414: ...tion type would decrease the total sys tem safety fraction The STO inputs of up to 5 drives can be paralleled to build a safe ty zone CAUTION As the internal 24 V power supply is not SELV PELV it must not be used to sup ply the STO function but only to disable STO Safety Function Disable Disable safety function can use the following wiring and it is the default wiring when delivery Fig 19 21 Safet...

Page 415: ...iltering time means when a low time test pulse as shown in fig ure below tp is the filtering time input to the channel there is no influence to the operation and indication of the device Response time means time from the de energization of each STO input channel to the power semiconductor stage shut off the out puts of the device Fig 19 22 Filtering time EFC x610 Series Bosch Rexroth AG Appendix D...

Page 416: ...n with integrated safety technology is commissioned for the first time the installation must be checked and approved in documented form by a qualified person Check the danger zone Before commissioning make sure that nobody is staying in the danger zone Check the danger zone and secure it against access by persons e g put up warning signs install barriers or the like Observe the applicable laws and...

Page 417: ...unction is activated correctly in stop mode after re energized input channels the device goes to normal state 0 0 StO r STO request STO function is activated correctly in running mode after re energized input channels and re set the device the device goes to normal state 0 0 StO E STO error STO function is activated incorrectly it happens if one channel is energized but the other is de energized 1...

Page 418: ...channel parts 3 SFF for four channel parts 90 HFT for single channel parts 0 SFF for single channel parts 99 Type B PTI Proof Test Interval 20 years MT Mission Time 20 years ISO 13849 1 2006 PL e Category 4 MTTFd 3 1E5 years IEC 62061 2012 11 SIL CL 3 Tab 19 8 Safety standard information Bosch Rexroth AG Appendix EFC x610 Series 386 389 DOK RCON03 EFC X610 IT05 EN P ...

Page 419: ...iscarded or replaced It is not allowed to continue operating the component After the component was discarded Mission Time has elapsed it must be ensured that it cannot be reused e g by disabling it There is no specified Proof Test Interval for the drive system Therefore the Mission Time cannot be reset by a Proof Test Interval The safety function operates in High Demand Mode where the safety funct...

Page 420: ...ailure In Time 1E 9 hours HFT IEC 61508 Hardware fault tolerance MTTFd ISO 13849 1 Mean Time To dangerous Failure The total number of life units the number of dangerous undetected failures during a particu lar measurement interval under stated conditions PFH IEC 61508 Probability of Dangerous Failures per Hour PL ISO 13849 1 Performance Level Corresponds SIL Levels a e PTI IEC 61508 Proof Test Int...

Page 421: ...Notes EFC x610 Series Bosch Rexroth AG ...

Page 422: ... EN P R912005854 Bosch Rexroth Xi an Electric Drives and Controls Co Ltd No 3999 Shangji Road Economic and Technological Development Zone 710021 Xi an P R China Phone 49 9352 40 5060 Fax 49 9352 18 4941 service svc boschrexroth de www boschrexroth com ...

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