Rexel CB345E Service And Parts Manual Download

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Acco Service Division; Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands, B62 8AN

Tel: +44 (0)

845 658 6600

Fax: +44 (0)

8704 215576

Page 1 of 55

ILLUSTRATED PARTS MANUAL:
FLOWLINE COMB & WIRE
BINDER RANGE

FLOWLINE COMB & WIRE

BINDER RANGE

Illustrated Parts Lists &

Service Instructions

CB345E, CB355E, CB405E, WB705E

Compiled by A Bumpsteed Issue No 20

Approved By

D Mead

Date 25/09/03

Summary of Contents for CB345E

Page 1: ...2 8AN Tel 44 0 845 658 6600 Fax 44 0 8704 215576 Page 1 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE FLOWLINE COMB WIRE BINDER RANGE Illustrated Parts Lists Service Instructions CB345E CB355E CB405E WB705E Compiled by A Bumpsteed Issue No 20 Approved By D Mead Date 25 09 03 ...

Page 2: ...rt Lid 22 Section 2 Selector Switches 23 Section 3 Top Casing 24 Section 4 Infill Panel Assemblies 25 Section 5 Comb Opening Mechanism 26 Section 6 Comb Opening Spindle Assemble 27 Section 7 Lower Casing 28 Section 8 Operating Handle Wire Closing Links 29 Section 9 Handle Locks 30 Section 10 Side frames Stub Shaft Assembly 31 Section 11 Punches 32 Section 12 Punch Selector 33 Section 13 Wire Adjus...

Page 3: ...Page 3 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE Specifications 50 53 CB345E 50 CB355E 51 CB405E 52 WB705E 53 Amendment Record Sheet 54 55 ...

Page 4: ...each machine these give the recommended servicing procedure with supporting pictorial diagrams for added clarity WARNING 1 Check the RATING PLATE DETAILS on electric versions are compatible with the electrical mains supply 2 Disconnect the electrical mains supply before removing any covers 3 After removing the cover on single phase machines DISCHARGE the capacitor by shorting out its connections B...

Page 5: ...112A Document Measurer 1 Supplied as part of A55173F See Issue 19 D55115A Side Frame RH 1 Made from D55115 D55123 Rubber Foot 2 D55125 Document Support Lid 1 D55127 Comb Opening Knob 1 D55130 Clippings Tray 1 D55131 Comb Knob Spring 2 D55133F Infill Panel 1 Supplied as part of A55173F See Issue 19 D55135 Punch Button 1 D55136 Punch Button Spring 1 D55144 Comb Opening door shaft single knob 1 D5514...

Page 6: ...le Tie 6 SL17 300 Binder Motor PCB 1 To S No A721640 See Issue 14 SL17 301 Binder LED PCB 1 To S No A721640 See Issue 14 SL17 313 Binder LED PCB 1 From S No A721641 See Issue 14 SL17 314 Binder Motor PCB 1 From S No A721641 See Issue 14 SL18 361 Cable Clamp 1 See Issue 6 SL18 368 PCB Mounting Block 3 SL18 380 Insulating Tape RS494 679 in mm 75 See Issue 7 was SL18 377 x 100mm See Issue 8 SL18 383 ...

Page 7: ...of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE A55238 Side Frame Assembly LH Spares 1 Comprises D55062A and D55200 1off A55239 Side Frame Assembly RH Spares 1 Comprises D55115A and D55200 1off ...

Page 8: ...Page 8 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE CB345E Diagram ...

Page 9: ...C Bottom Casing 1 D55112A Document Measurer 1 Supplied as part of A55173A See Issue 19 D55115A Side Frame RH 1 Made from D55115 D55123 Rubber Foot 2 D55125 Document Support Lid 1 D55127 Comb Opening Knob 1 D55128 Wire Closing Cover 1 D55130 Clippings Tray 1 D55131 Comb Knob Spring 2 D55133B Infill Panel 1 Supplied as part of A55173A See Issue 19 D55135 Punch Button 1 D55136 Punch Button Spring 1 D...

Page 10: ...1 Pozi Pan Screw 2 See Issue 6 SCR720 M3 5 x 10 plastech 9 SCR71 M2 5 x 8 Screw 2 SCR722 M5 x 16 Plasfix Screw 8 SCR724 M3 x 8 Screw 6 SCR725 M5 x 20 Screw 7 SHK2 3BA Shakeproof Washer 2 SL17 144 Cable Tie 6 SL17 300 Binder motor PCB 1 To S No A717392 See Issue 14 SL17 301 Binder LED PCB 1 To S No A717392 See Issue 14 SL17 313 Binder LED PCB 1 From S No A717393 See Issue 14 SL17 314 Binder Motor P...

Page 11: ...2 Motor Gearbox Assembly Spares 1 Comprises BSH78 BSH79 D55072 D55073 D55074 D55162 D55163 D55189 D55191 D55193 D55215 D55219 D55220 D55226 D55236 D55240 SCM160 2off SCM162 SCR722 4off SCR725 SL6 72 SL17 144 SL20 317 and TRU99 See Issue 12 A55238 Side Frame Assembly LH Spares 1 Comprises D55062A and D55200 1off A55239 Side Frame Assembly RH Spares 1 Comprises D55115A and D55200 1off ...

Page 12: ...Page 12 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE MODEL CB355E DIAGRAM ...

Page 13: ...pening Drive Shaft 1 D55091 Comb Opening Clamp Spring 2 D55101 Handle Lock Cam LH 1 D55102 Handle Lock Cam RH 1 D55108 Margin Adjuster Screw 1 D55109 Margin Adjuster Thumb Wheel 1 D55110A Top Cover 1 D55111A Bottom Casing 1 D55112A Document Measurer 1 Supplied as part of A55173B See Issue 19 D55112C Document Measurer 1 US Variant only See Issue 16 Supplied as part of A55173I See Issue 19 D55113 Ba...

Page 14: ...11 Wire Link no adjuster LH 1 D55212 Wire Link no adjuster RH 1 D55213 Punch Switch Insulation collar 1 D55215 Compound Gear 1 D55219 Motor insulator 1 D55220 Gearbox 1 D55225 Foot Pedal Socket and Lead 1 D55226 Wires Cap to PCB 1 D55228 Push Plate 1 D55230 Handle Lock Spindle 1 D55236 Gear Box Shaft Retainer 1 See Issue 3 D55240 Compound Gear 41 10T Sintered 1 See Issue 12 D55241 Compound Gear 41...

Page 15: ... 75 See Issue 7 Was SL18 377 x 100mm See issue 8 SL18 381 Strain Relief Bushing 1 US Variant only See Issue 16 SL18 383 Printed Button 1 From S No A721022 See Issue 14 SL20 317 Motor 1 SL20 322 Motor 120v 1 US Variant only See Issue 16 SL25 11 Cooling Fan 1 US Variant only See Issue 16 SL4 124 Cord Set UK 2 core 1 SL4 125 Cord Set EURO 2 core 1 SL4 128 Cord Set US 2 core 1 US Variant only See Issu...

Page 16: ...nd PEG97 A55224 Punch Handle Side Piece LH Assembly Spares 1 D55081 and PEG97 A55251 Motor Gearbox Assembly US Spares 1 Comprises BSH78 BSH79 D55072 D55073 D55074 D55162 D55163 D55189 D55191 D55193 D55215 D55219 D55220 D55226 D55236 D55240 D55246 D55248 D55249 D55250 D55252 SCM160 2off SCM162 SCR722 4off SCR725 SHK2 SL6 59 SL17 144 SL17 312 SL20 322 and TRU99 See Issue 16 ...

Page 17: ...Page 17 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE CB405E DIAGRAM ...

Page 18: ...ee Issue 10 D55084 Punch Handle Side Piece RH 1 D55085 Handle Grip Long 1 D55089 Wire Closing Adjuster Shaft 1 D55090 Wire Adjuster Cam 2 D55092 Wire Closing Link LH 1 To S No A740633 See Issue 17 D55094 Die Plate Wire Binder 1 D55095 Stripper Plate 2 D55098 Punch 34 D55100 Spacer Washer 6 D55101 Handle Lock Cam LH 1 D55102 Handle Lock Cam RH 1 D55108 Margin Adjuster Screw 1 D55109 Margin Adjuster...

Page 19: ...sue 3 D55237 WB705E LED PCB Cover 1 See Issue 2 D55240 Compound Gear 41 10T Sintered 1 See Issue 12 D55241 Compound Gear 41 10T Metal 1 From S No A678191 To A710068 See Issues 5 and 12 D55242 Thermal Fuse Assembly 1 From S No A670764 to A694089 See Issues 4 and 11 D55243 Metal Gear Clamp 1 See Issue 10 D55244 Wire Closing Spring 1 See Issue 10 D55245 Jaw Spacer 1 D55249 PCB Switch Insulator 1 From...

Page 20: ...E Clip 2 TRU99 Carbon Steel E Clip 3 A55064 Edge Margin Guide Assembly Spares 1 Comprises D55108 and D55109 A55176A Infill Panel Assembly WB705E 1 Comprises D55142A D55112B and D55159 A55178 Wire Closing Adjuster Kit 1 Comprises D55083P D55089 D55090 D55116 D55121 D55122 D55150 D55237 D55243 D55244 D55245 NM17 SCM13 SCR723 and TRU99 See Issue 10 A55183 Push Plate Assembly Spares 1 Comprises D55170...

Page 21: ...Page 21 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE MODEL WB705E DIAGRAM ...

Page 22: ...D PREVENT FOULING MOVING PARTS AND SHARP EDGES THOROUGHLY TEST MACHINE BEFORE PLACING BACK INTO SERVICE SECTION 1 DOCUMENT SUPPORT LID ALL MODELS Removal 1 Unlock operating handle and lift to fully raised position Not CB345e or CB355e 2 Lift document support lid to raised position 3 Squeeze together outer pairs of hinge arms until hinge lugs disengage and pull back lid to remove hinge arms from to...

Page 23: ...Disengage switch from internal selector mechanism and withdraw selector switch from top cover aperture Replacement 1 Plug machine into mains socket and switch on 2 Press punch operating button to begin punch cycle 3 When the machine reaches the forward stroke of the punch cycle switch off power at mains 4 Check position of selector switch with marking on switch L left M middle R right Note on WB70...

Page 24: ...ing 6 Unlock and lift operating handle to fully raised position 7 Lift off top casing together with wire closing lid where appropriate Replacement 1 Lift operating handle to fully raised position 2 Place top casing on top of lower casing and engage lip feature around mating edge of casings 3 Replace two torx head screws into holes at back edge of top casing 4 Lower operating handle and lock in pos...

Page 25: ... clipping tray protrusions in side frame Stick ribbon cable along face of die support block to which tape was applied 3 Lay infill panel assembly upside down on top of machine 4 Drop the operating button into the recess in infill panel Then drop spring on top of button Then locate the insulating collar on top of the spring 5 Orientate the LED PCB so that the red LED is adjacent to the document mea...

Page 26: ... slots in base plate 2 Fit comb clamp plate to comb opening base plate by locating two tabs in bottom of clamp plate through slots in base plate 3 Fit comb opening finger plate onto comb opening drive plate by locating slots in finger plate onto diagonal lugs on drive plate and locating three tabs on bottom of finger plate into L shaped slots in base plate 4 CB405 E only Fit comb opening stop exte...

Page 27: ... 2 Slide spindle out of gears 3 Remove gears from side frames 4 Remove shim washer from side frame spring housing Replacement 1 Locate gears into side frames 2 Slide spindle through gears and fit two e clips into grooves in spindle adjacent to gears 3 Fit shim washer into spring housing in side frame 4 Fit two small springs into slots in comb opening knob 5 Push knob s onto ends of spindle and loc...

Page 28: ...ront locations in lower casing Replacement 1 CB345e and CB355e Lift mechanism into lower casing and locate side frames into recesses and retention clips 2 CB405e and WB705e Lift mechanism into lower casing and position so that it doesn t sit fully back in casing Locate foot pedal jack socket into aperture in casing and fasten in place using jack socket washer Move mechanism into correct position i...

Page 29: ...closing links from wire closing mobile jaw where fitted 5 Unscrew handle return spring screw to remove handle return spring Replacement 1 Fit screws to handle bosses 2 Engage wire closing links on to wire closing mobile jaw where fitted 3 Slide handle side arm s and wire closing cam where fitted onto punch operating spindle checking that handles are engaged onto correct flat of hexagon spindle to ...

Page 30: ...locking spindle remove screws and washers 3 Pull handle locking cams and spindle out of side frame locations Replacement 1 Fit handle locking cams into side frame locations cam marked R right hand side frame cam marked L left hand side frame 2 Insert spindle into bores of cams checking that cam levers are in line 3 Place washer onto screws and screw into threaded hole at the ends of handle locking...

Page 31: ... in side frame so that it mates with A55216 2 Locate gear box assembly A55222 onto left hand side frame D55115A Fasten with M5 torx 3 head screw 4 Align punch die assembly punch plate push plate assembly punch operating spindle assembly D55195 and A55217 wire closing adjustment assembly and wire closing jaws where fitted with locations in side frames 5 Replace four torx head screws fixing side fra...

Page 32: ...out previous sections where applicable 2 Unscrew three torx head screws from die plate assembly 3 Remove punch retaining plate 4 Pull punches out of engagement with stripper and die plate as required Replacement 1 Slide punches into engagement with stripper and die plates 2 Replace punch retaining plate 3 Refit three torx head screws into die plate assembly ALTERNATIVELY Removal 1 Carry out previo...

Page 33: ...assembly and push selector back to slide retaining spring off the back of the push plate assembly 3 Disengage spring from selector Replacement 1 Engage spring onto rounded end of selector 2 Push selector and spring together onto back of push plate assembly until rounded end of selector engages into rectangular slot in push plate 3 Check that selector snaps shut against push plate assembly and that...

Page 34: ...sembly Remove worm gear from thumb wheel Replacement 1 Push worm gear onto wire adjuster thumb wheel 2 Locate thumb wheel assembly into wire adjust thumb wheel support block 3 Push wire adjuster gear onto middle of wire adjuster shaft 4 Push on two off e clips onto shaft they locate in the grooves 5 Push 2 off wire adjuster cams onto the ends of the shaft Ensure they orientated in the same way 6 P...

Page 35: ...end plate and motor support bracket 7 Unscrew 6 off torx head screws from motor support bracket to release gearbox and motor Snip cable tie holding motor to support bracket 8 Unscrew M8 nut on capacitor and unplug connectors from capacitor Remove capacitor 9 Unscrew 4 off torx head screws from gearbox end plate Pull end plate from gear box 10 Unscrew 7 off torx head screws from gear box under side...

Page 36: ...5 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE STEP 1 FIX HELICAL PINION GEAR TO MOTOR STEP 2 FIX THE GEARBOX TOP CASING TO THE MOTOR USING 3 OFF M4x12 MACHINE SCREWS AND 3 OFF SHK 2 SHAKEPROOF WASHERS ...

Page 37: ...T D55072 AND PUT INTO GEARBOX CASING ASSEMBLY ENSURE THE SHAFT IS PUSHED UP AGAINST THE MOTOR END OF THE GEARBOX APPLY GREASE TO SHORT GEAR SHAFT PUT GEAR D55240 SEE ISSUE 12 ONTO THE SHORT GEAR SHAFT D55163 AND PUT INTO GEARBOX ASSEMBLY APPLY WHITE GREASE TO ALL GEARS WHILST ROTATING THE MOTOR FAN STEP 4 PUSH THE GEARBOX BOTTOM CASING D55074 ONTO THE GEARBOX ASSEMBLY AND FIX USING 7 OFF M5x20 SCR...

Page 38: ...THE GEARBOX TOP COVER STEP 6 PRESS BSH79 INTO GEARBOX END PLATE D55220 PUSH GEAR D55191 INTO BSH78 ON THE GEARBOX ASSEMBLY PUSH THE END PLATE ONTO THE GEARBOX ASSEMBLY SO THAT IT LOCATES ON GEAR D55191 AND THE SQUARE FORM ON THE GEARBOX CASINGS ENSURE THAT THE END OF THE GEAR SHAFT LOCATES IN HOLE AND PUSH PLATE AGAINST GEAR BOX FACE ...

Page 39: ...TO GEARBOX ASSEMBLY USING 4 OFF M5x20 SCREWS STEP 7 230V MOTOR FOLD MOTOR INSULATOR D55219 ALONG CREASES AND PUT AROUND THE MOTOR THE MOTOR WIRES GO THROUGH A HOLE AT THE TOP OF THE INSULATOR STEP 8 230V MOTOR PUT ON 3 X CABLE TIES AS SHOWN TIGHTEN THE CABLE TIES HOLDING THE MOTOR INSULATOR TO THE MOTOR LEAVE THE CABLE TIE ON THE END PLATE LOOSE ...

Page 40: ...OTOR SUPPORT BRACKET D55193 AGAINST GEARBOX ASSEMBLY ENSURING THE HOLES IN THE MOTOR INSULATOR LINE UP WITH THE HOLES IN THE GEAR BOX AND MOTOR SUPPORT BRACKET SECURE GEARBOX ASSEMBLY TO MOTOR SUPPORT BRACKET USING 4 OFF M5x16 SCREWS INTO GEARBOX CASINGS AND 2 OFF M4x12 SCREWS INTO GEARBOX END PLATE ...

Page 41: ... WIRING LOOM THROUGH THE LOOSE CABLE TIE CONNECT THE WHITE WIRE FROM THE MOTOR TO THE WHITE WIRE ON THE WIRING LOOM D55226 CONNECT THE BLUE WIRE FROM THE LOOM TO THE FLAG ON THE CAP UNDERNEATH THE GREY WIRE CONNECT THE BLACK WIRE ON THE LOOM TO THE FLAG ON THE CAP UNDERNEATH THE BLACK WIRE ATTACH THE CAP TO THE GEARBOX END PLATE USING M8 NUT AND SHAKEPROOF WASHER ENSURE THAT THE SLEEVING IS PUSHED...

Page 42: ...L FLOWLINE COMB WIRE BINDER RANGE STEP 11 230V MOTOR CABLE TIE THE WIRING LOOM D55226 SECURELY TO THE GEARBOX END PLATE USING 2 CABLE TIES TIE THE MOTOR WIRE TO THE SUPPORT BRACKET USING CABLE TIE TIGHTEN ALL CABLE TIES AND SNIP TO LENGTH ...

Page 43: ...3 OFF PCB MOUNTING BLOCKS IN THE ORIENTATION SHOWN TO THE MAIN PCB SL17 300 OR SL17 314 SEE ISSUE 14 FOR SERIAL NO MODEL USING 3 OFF M3x8 SCREWS STEP 13 FASTEN THE MAIN PCB TO THE MOTOR SUPPORT BRACKET AND GEAR BOX END PLATE USING 3 OFF M3x8 SCREWS FINISHED GEAR BOX ASSEMBLY A55222 230V ...

Page 44: ...OMB WIRE BINDER RANGE STEP7 115V MOTOR FOLD MOTOR INSULATORS D55219 AND D55252 ALONG CREASES AND FIT AROUND MOTOR AS SHOWN THE MOTOR WIRES GO THROUGH A HOLE AT THE SIDE OF THE INSULATOR FASTEN THE INSULATORS TO THE MOTOR USING 2 X CABLE TIES SL17 144 ...

Page 45: ...RT BRACKRT D55193 AGAINST GEARBOX ASSEMBLY ENSURING THAT HOLES IN THE MOTOR INSULATORS ALIGN WITH THE HOLES IN THE GEARBOX AND MOTOR SUPPORT BRACKET SECURE GEARBOX ASSEMBLY TO THE MOTOR SUPPORT BRACKET USING 4 OFF M5 X 16 SCREWS SCR722 INTO GEARBOX CASING AND 2 OFF M4 X 12 SCREWS SCM160 INTO GEARBOX END PLATE ...

Page 46: ...INAL OF THE CAPACITOR AND CONNECT THE BLACK WIRES FROM MOTOR AND WIRING LOOM TO THE OTHER TERMINAL OF THE CAPACITOR CONNECT THE WHITE MOTOR WIRE TO THE WHITE LOOM WIRE WITH THE IN LINE CONNECTORS TIE THE ENDS OF THE CAPACITOR INSULATING SLEEVE TOGETHER USING 3 X CABLE TIES SL17 144 POSITION THE WIRES THROUGH THE SLOTS IN THE END OF THE INSULATING SLEEVE AND TIE THE WIRE LOOM TO THE GEARBOX END PLA...

Page 47: ...Page 47 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE WIRING DIAGRAM 230V ...

Page 48: ...Page 48 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE WIRING DIAGRAM 230V See Issue 14 ...

Page 49: ...Page 49 of 55 ILLUSTRATED PARTS MANUAL FLOWLINE COMB WIRE BINDER RANGE WIRING DIAGRAM 115V See Issue 16 ...

Page 50: ... 11 ins Length 430 mm 16 93 ins Weight 12 5 kg 27 5 lbs Entry Width 310 mm 12 20 ins Hole Pitch 14 2 mm 9 16 ins US Pitch Punch Capacity Sheets 25 Sheets of 80 gsm Comb Size Upto 50mm Wire Size N A No of Punches 21 fixed Edge Margin Adjustment Yes Back Margin Adjustment No Handle Locking No Max Document Size Comb Bound 450 sheets Max Document Size Wire Bound N A ...

Page 51: ... 11 ins Length 430 mm 16 93 ins Weight 13 5 kg 29 7 lbs Entry Width 310 mm 12 20 ins Hole Pitch 14 2 mm 9 16 ins US Pitch Punch Capacity Sheets 25 Sheets of 80 gsm Comb Size Upto 50mm Wire Size N A No of Punches 21 fixed Edge Margin Adjustment Yes Back Margin Adjustment No Handle Locking No Max Document Size Comb Bound 450 sheets Max Document Size Wire Bound N A ...

Page 52: ...gth 430 mm 16 93 ins Weight 15 kg 33 lbs Entry Width 310 mm 12 20 ins Hole Pitch 14 2 mm 9 16 ins US Pitch Punch Capacity Sheets 30 Sheets of 80 gsm 30 Sheets of 20 lb bond See Issue 16 Comb Size Upto 50mm Wire Size Upto 14mm No of Punches 21 3 selectable Edge Margin Adjustment Yes Back Margin Adjustment Yes Handle Locking Yes Max Document Size Comb Bound 450 sheets Max Document Size Wire Bound 10...

Page 53: ...ngth 430 mm 16 93 ins Weight 12 5 kg 27 5 lbs Entry Width 310 mm 12 20 ins Hole Pitch 8 46 mm 1 3 ins International Pitch Punch Capacity Sheets 25 Sheets of 80 gsm Comb Size N A Wire Size 5mm to 14mm No of Punches 34 2 selectable Edge Margin Adjustment Yes Back Margin Adjustment No Handle Locking Yes Max Document Size Comb Bound N A Max Document Size Wire Bound 140 sheets ...

Page 54: ...rotection to the Ribbon Cable between Main and Switch PCB s A677022 571 8 Part No SL18 377 x 100mm changed to SL18 380 x 75mm length Part No Duplicated A677022 587 9 Part No D000430 Wire Adjuster Indicator Decal no longer required Scale pad printed directly onto Fixed Jaw itself part No D55083B A692162 577 10 Wire closing mechanism on WB705E improved A692162 585 11 The additional Thermal Fuse Assy...

Page 55: ...ism added to Model No WB705E only Diagram still to be updated A740634 659 18 Part No D55166 Comb Opening Stop Mechanism Cover removed from Model CB405E A765521 687 19 Infill Panel Assemblies on all Models now supplied as a complete assembled unit by the Vendor Component parts not available individually New graphics added to assemblies A800001 658 698 20 Part No RTS73 Rivet increased from 3 off to ...

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