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© Chr. Renz

MRB

1/23

POWER2CAR FUEL Wallbox

Translation of the original operating instructions

Impressum

Chr. Renz GmbH

Rechbergstraße 44

73540 Heubach

Telefon: +49 (0) 7173 - 186-0

Fax: +49 (0) 7173 – 186-86

E-Mail: [email protected]

www.renz.com

www.renz-germany.de

Document information

Type:

Instruction

Version:

1.6

Date:

20.12.2021

Order No.:

8198010202

Summary of Contents for POWER2CAR RIM

Page 1: ...CAR FUEL Wallbox Translation of the original operating instructions Impressum Chr Renz GmbH Rechbergstraße 44 73540 Heubach Telefon 49 0 7173 186 0 Fax 49 0 7173 186 86 E Mail mail renz com www renz com www renz germany de Document information Type Instruction Version 1 6 Date 20 12 2021 Order No 8198010202 ...

Page 2: ...f the type plate 6 4 Installation 7 4 1 Placement and surroundings of the charging station 7 4 2 Attachment 7 4 3 Connection or supply line 8 4 4 Residual current circuit breaker 8 4 5 Checking the residual current device 9 4 6 Electrical connection 10 4 7 Release contact 11 4 8 Setting the current intensity on the dip switch block 12 4 8 1 Charging current setting 12 4 8 2 Trickle charge 12 4 9 T...

Page 3: ...o Low Voltage Directive 2014 35 EU Annex IV 18 9 Appendix Manufacturer s Warranty 19 10 Appendix Service 20 10 1 Illustration LED code sticker 20 10 2 Information help and questions about the product 20 11 Appendix Accessories 21 11 1 Cable holder 21 11 1 1 Fixing to the masonry and dimensioning 22 12 Options on delivery 23 12 1 RFID reader 23 ...

Page 4: ...ed exclusively for the task and in the environment described in the operating instruc tions Lack of maintenance incorrect or improper use or unauthorised modification can lead to destruc tion or malfunction The manufacturer is not liable for any damage resulting from this and the warranty expires The risk for this is borne solely by the operator 1 4Designs of the charging station and documentation...

Page 5: ...is only permitted when it is de energised mains disconnection 1 6Charging cable The charging cable may only be unplugged by pulling on the plug not on the cable The charging cable must not be extended Protect the plug from dirt and moisture The cable must not be kinked pinched or run over After charging the charging cable is loose again to wrap around the charging station The protective cap of the...

Page 6: ... various sheet metal parts and two plastic housings that contain the electrical components Together they form a robust beautifully shaped charging station 3 2Position of the type plate 1 Position of the type plate Figure 2 This illustration shows the position of the type plate In case of questions with the technical support the most important data for the assignment of the charging station can be ...

Page 7: ...g station to the wall a height of 0 9m from the floor to the lower edge should be maintained Furthermore when selecting the position it must be taken into account that the charging station can be operated directly with the charging connection of the vehicle without additional cable extensions and that no tripping hazards or similar are formed by the unrolled charging cable 4 2Attachment Figure 3 T...

Page 8: ... FUEL Wallbox charging station Each charging point must be equipped with a sepa rate residual current circuit breaker The charging electronics in the vehicle can generate a DC residual current which is not detected by the type A residual current circuit breaker To protect against these DC residual currents the POWER2CAR FUEL Wallbox has an integrated DC monitor This component detects the residual ...

Page 9: ...egrated in the POWER2CAR FUEL has a test button for checking the residual cur rent device When pressed a 6 mA DC residual current is generated The DC monitor then generates an AC residual current which triggers the residual current circuit breaker in the house distribution sys tem This function must be checked when the unit is put into operation and later once a year ...

Page 10: ...nal block The PE connection is made at the green yellow terminal The neutral conductor must be connected to the blue terminal 2 Enable contact X4 GND IN Digital Input 24V DC Bridge between and IN Charging enable active When using the RFID reader the enable contact cannot be used because the RFID reader is connected to this contact Orange IN Red Brown 3 Mains connection 1 phase L1 N PE 3 phase L1 L...

Page 11: ...fuse 5 x2 0 1A slow blow 10 Communication interface K1 RS485 11 Power LED lights up Power supply o k 12 Run LED flashes Processor in operation Table 3 4 7Release contact At the factory the charging station POWER2CAR FUEL is equipped with a wire jumper between and IN of the terminal strip table 3 no 2 of the charge controller On the customer side this connec tion can be used for an external chargin...

Page 12: ...8 ON RS485 switched on Table 4 4 8 1 Charging current setting DIP switches 1 and 2 are used to set the maximum charging current that the charging station makes available to the vehicle 4 8 2 Trickle charge DIP switches 6 and 7 are used to set a fixed charging current which is used when the charging station goes into the trickle charge function With trickle charging a charging process that is curre...

Page 13: ...ader board When the button is pressed the reader switches to teach mode recognisable by the fast flashing of the red LED on the reader board In this state the transponders to be newly taught can now be held in front of the reader As soon as the RFID reader recognises the transponder it is permanently stored and the teach mode is ended Info Up to 60 transponders can be deposited with the reader ...

Page 14: ...manent Vehicle detected Green permanent Charge active Blinking green withe 2 5 sec green 0 5 sec Trickle charge active Blinking green 2 sec On 2 sec Off Reduced charge active due to cooling requirement Blinking Blue White 1 sec Blue 1 sec White DIP switch set incorrectly Blinking Blue White 1 5 sec Blue 0 5 sec White Undefined voltage read in at CP contact Blinking Blue 1 sec Blue 1 sec Off System...

Page 15: ...ted within 90 seconds after the release the charging release is automatically deactivated 5 4Load vehicle 5 4 1 Ladevorgang starten 1 To start the charging process the POWER2CAR FUEL must be ready for operation LED Permanent WHITE For this purpose the charging release must be available via the release contact X4 Jumpe red in the delivery state 2 The charging cable must be completely unwound and th...

Page 16: ...ati on Info For details on how to end the charging process on the vehicle please refer to the vehicle manu facturer s instructions 6 Maintenance 6 1Annual Checking the residual current device by pressing the test button on the DC monitor Checking the charging cable and charging plug for mechanical defects Checking the operation of the multi colour LED Danger If the charging station is operated in ...

Page 17: ...9 5kg 9kg Environmental conditions Temperature for storage 30 50 C Temperature for operation 30 50 C Protection class housing IP65 Relative humidity 5 95 non condensing Electrical connection 1 phase L1 N PE 3 phase L1 L2 L3 N PE Power supply 200 400V 50 60Hz Maximum current consumption 16 A Maximum on site fuse protection 20 A Residual current circuit breaker Type A 30 mA Connection terminals 6mm ...

Page 18: ... designation POWER2CAR FUEL RFID Serial number Colour olive from 4798001025 100001 Colour black from 4798001026 100001 Colour platinum from 4798001022 100001 Colour Amber from 4798001023 100001 Conforms to the provisions of the Low Voltage Directive 2014 35 EU including its amendments in force at the time of the declaration The following harmonised standards were applied DIN EN IEC 61851 1 2019 12...

Page 19: ... into operation but no later than 3 months after dispatch by the manufacturer or dealer to the end customer Warranty claims can only be made if all the information and notes described in this manual are obser ved e g chapter Safety and security Installation Maintenance Technical documentation An exclusion of liability applies to wearing parts Wearing parts are the charging cable and the type 2 cha...

Page 20: ...___________________________ Chr Renz MRB 20 23 10 Appendix Service 10 1 Illustration LED code sticker Artikelnummer 989900113 10 2 Information help and questions about the product Up to date information on the product is provided on the power2car de website ...

Page 21: ...__________ Chr Renz MRB 21 23 11 Appendix Accessories 11 1 Cable holder The cable holder is used to store the charging cable more gently The charging cable is hung loosely in the wall holder with a radius as large as possible Rear view with Front view Side view Fixing holes ...

Page 22: ...ll next to the wallbox make sure that the cable holder is not attached at a distance that is too small or too wide The ideal distance is between 250 mm and 350 mm The cable holder must be installed in such a way that neither the insulation of the cable nor the plug can be damaged during use 1 POWER2CAR FUEL 2 Cable holder 3 Charging cable to the vehicle 4 Connection cable house connection ...

Page 23: ...ght in RFID transponder has been presented in front of the RFID reader The charging release is signalled by the front LED lighting up If the vehicle charging is not started within 90 seconds after the release the charging release is automatically deactivated Info The scope of delivery includes three RFID transponders Additional transponders can be obtained from the manufacturer ...

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