Reel FlexiMova mm F0K37 Series Design And Installation Manual Download

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Drive for decentralised
control systems

FlexiMova

Design and Installation Manual

Summary of Contents for FlexiMova mm F0K37 Series

Page 1: ...Drive for decentralised control systems FlexiMova mm Design and Installation Manual...

Page 2: ...All rights reserved It is strictly prohibited to reproduce edit and or disclose the contents of this document to third parties without the written approval of the Manufacturer Technical specifications...

Page 3: ...5 5 Denomination of components of the FlexiMova mm size C 22 5 6 Denomination of components of the FlexiMova mm size D 23 5 7 Denomination of components of the FlexiMova mm size E 24 5 8 Description...

Page 4: ...r from the product 56 8 5 2 Terminal blocks 57 8 5 3 Signal cable 58 8 5 4 Description and examples of connections to the terminal block of the control board 59 8 5 5 Converter wiring diagram 62 8 6 B...

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Page 6: ...x 39 0444 739733 E mail sales reel it Website www ksb com REEL en 1 1 Customer service centres Contact the Manufacturer for information regarding customer service centres 1 2 Request for technical ass...

Page 7: ...acement copy if you should lose or damage this one This manual reflects the state of the art existing at the time the machine was placed on the market and cannot be considered inadequate simply becaus...

Page 8: ...e country of use trained to work solely on electrical devices He is qualified to adjust service and repair electrical devices even in the presence of voltage and with the protections disabled with the...

Page 9: ...ighlights actions that you must not do EX Danger symbol Highlights an explosive atmosphere hazard Crossed out wheeled bin Highlights that waste of electrical and electronic equipment WEEE must be disp...

Page 10: ...ship and or product defects and number of items that do not correspond with the order within eight days of the delivery The complaint must be made by means of a registered letter or a PEC certified em...

Page 11: ...t in which the product is integrated or the functionality and performance of said plant If REEL recognises the existence of the defects claimed by the buyer the company may at its sole discretion repl...

Page 12: ...for every kHz Sizes D E there exists an active derating for PWM greater than4 kHz with a reduction of 8 of standard In for every kHz The standard Imax current will be a consequent to this reduction S...

Page 13: ...cal standards EN 61800 5 1 2009 04 LVD 4 2 Normative references relating to the STO safety function T he converter implements the safety function with reference to EN 61800 5 2 2007 IEC 61508 2010 EN...

Page 14: ...et It can be supplied with a line disconnect switch mounted on the FlexiMova mm itself It is constructed with capacitorless technology able to withstand high temperatures with a lesser downgrading of...

Page 15: ...5 C 14 D 33 E 59 Table6 Technical data Data of the converter Efficiency 95 98 Operating temperature From 10 C to 40 C Storage temperature From 10 C to 70 C Relative humidity Operating from 5 to 85 wit...

Page 16: ...w C2 class A group1 from 15 kW up to 55 kW Table 8 Output data U V W Output data U V W Output voltage 0 95 of the supply voltage in the standard version 0 100 of the supply voltage with capacitor KIT...

Page 17: ...mable pulse outputs as an alternative to current mode or voltage mode output 1 Digital output voltage 0 24 VDC Maximum output current PNP or NPN 40 mA Maximum output frequency at the output frequency...

Page 18: ...he motor in the event of overload with PTC or Klixon sensor Up to 40 C 50 C with derating The thermal monitoring of the radiator and the internal environment of the product ensures that the frequency...

Page 19: ...95 82 96 54 95 54 8 96 75 96 28 95 41 96 73 96 23 95 32 96 14 95 04 F1K50 1 5 4 4 9 97 44 97 09 96 10 97 42 97 03 95 99 96 93 95 78 8 97 15 96 72 95 59 97 13 96 67 95 48 96 56 95 27 B F2K20 2 2 4 6 97...

Page 20: ...running normally 4 Service interface Optical interface 5 Connectors for optional boards slot 1 2 For connecting the fieldbus modules 6 Keypad recess To accommodate a keypad 7 Radiator Contains the co...

Page 21: ...running normally 4 Service interface Optical interface 5 Connectors for optional boards slot 1 2 For connecting the fieldbus modules 6 Keypad recess To accommodate a keypad 7 Radiator Contains the co...

Page 22: ...running normally 4 Service interface Optical interface 5 Connectors for optional boards slot 1 2 For connecting the fieldbus modules 6 Keypad recess To accommodate a keypad 7 Radiator Contains the co...

Page 23: ...running normally 4 Service interface Optical interface 5 Connectors for optional boards slot 1 2 For connecting the fieldbus modules 6 Keypad recess To accommodate a keypad 7 Radiator Contains the co...

Page 24: ...running normally 4 Service interface Optical interface 5 Connectors for optional boards slot 1 2 For connecting the fieldbus modules 6 Keypad recess To accommodate a keypad 7 Radiator Contains the co...

Page 25: ...on Function 1 Display Displays the operating information relating to the frequency converter 2 Menu keys Press to go to the elements of the first menu level Operation Diagnosis Settings Information 3...

Page 26: ...F Weight kg A F0K37 260 190 166 141 140 M4 x 10 DIN912 5 F0K55 F0K75 F1K10 F1K50 F2K20 B F3K00 290 210 166 155 121 M4 x 10 DIN912 6 5 F4K00 F5K50 C F7K50 330 280 207 220 205 M4 x 10 DIN912 14 F11K0 F...

Page 27: ...onditions a average temperature over 24 h 35 C b operating temperature 40 C c operating temperature 0 C If the temperature is higher or lower than the optimal operating temperature the product applies...

Page 28: ...atsink or do not observe the discharge times for the capacitors 10 min after the product stops and fail to comply with the following guidelines The appropriate PPE must be worn at all times see par 5...

Page 29: ...ised operators use the product improperly and fail to comply with the following guidelines RESIDUAL RISK NO 5 Fire hazard if authorised operators fail to comply with the following guidelines Do not co...

Page 30: ...2 5 14 Tools The tools screwdrivers shears pliers etc used by authorised persons for servicing the product must be suitable a nd comply with the current regulations and bear the following marking Doub...

Page 31: ...of the inverter for PWM modulation and with protection trip threshold calibrated according to the table below Table 25 Recommended differential thermal magnetic circuit breaker Recommended differenti...

Page 32: ...Figure 9 Transporting the product mounted on the motor 6 3 Storage If the product is to remain unused for a long time 1 Thoroughly clean the product 2 Store it in the original packaging 3 Place it in...

Page 33: ...7 1 General instructions 7 2 Mounting types There are three possible installation methods for the product Wall or machine mounted Motor mounted with an adapter specific for REEL SuPremE motors Motor m...

Page 34: ...1 Model of the wall mount KIT Size D Figure 12 Model of the wall mount KIT Size E The product sizes A B C must sit flat against the wall of the fan in order to convey the airflow from the fan through...

Page 35: ...ova mm will require the adapter illustrated in Figure 14 and be mounted as illustrated in Figure 13 Figure 13 Example of the FlexiMova mm converter mounted directly on the REEL SuPremE motor The REEL...

Page 36: ...uPremE motors also require an outlet to enable connection that is suitable for the converter in use In this case for REEL SuPremE motors connecting to sizes A and B a quick connector arrangement will...

Page 37: ...s an internal cable passage fitted at the rear of the radiator which will couple directly to the adapter provided for fixing to the motor Remember to remove the protective cover Figure 16 Example of c...

Page 38: ...supplied as standard which is used for the electrical connection to the motor The Manufacturer can supply mechanical plates which differ according to the size of the product A B C D or E The cable gl...

Page 39: ...3 2 for symmetrically controlled three phase equipment up to 16A EN 61000 3 12 for equipment with current per phase between 16 A and 75A If a further reduction of the network harmonics is required su...

Page 40: ...power of the converter Make sure that the cable is firmly fixed to the converter s terminal block a loose cable could cause electrical discharges that could in turn damage the converter 8 1 4 Inverter...

Page 41: ...10 2 60 1 3 13_A5 F1K50 1 90 1 0 F2K20 RICHCO 1 60 0 8 F3K00 1 10 0 6 B RKCF F4K00 0 90 0 5 13_A5 PREMO F5K50 0 60 0 3 C FAIR RITE 0431176 451 FOVT 016B F7K50 0 50 0 3 PREMO FOVT 025B F11K0 0 40 0 2 D...

Page 42: ...rotective measures have been taken to make the product safe possible residual risks Nos 1 2 3 and 7 still remain see par 5 12 DANGER Never position automatic disconnect devices between the converter o...

Page 43: ...he power cables and signal cables separately on the floor using a star connection to limit the possibility of disturbances or signal alterations See par 8 4 6 Ground connection for a correct definitio...

Page 44: ...er distances or higher temperatures If using a protection on the connection cable to the mains supply network upstream from frequency converter this must be sized as an AC1 contactor Use ultra rapid f...

Page 45: ...4X1 5 2X1 ST B F2K20 2 2 6 3 3 x1 5 1 5 10 17 M25 CABLE FRX 4X1 5 2X1 ST F3K00 3 8 4 3 x1 5 1 5 10 17 M25 CABLE FRX 4X1 5 2X1 ST F4K00 4 10 4 3 x1 5 1 5 10 17 M25 CABLE FRX 4X1 5 2X1 ST C F5K50 5 5 1...

Page 46: ...sure it falls within the declared category As well as the built in input impedance in the frequency converter included in the power range up to 55 kW it is possible to use external network impedance t...

Page 47: ...F55K0 55 0 1 125 1 5 In Table 31 Table for selection of recommended line filters Size Power kW Line current A Recommended model supplier Schaffner A F0K37 0 37 1 4 FN 3410 10 44 F0K55 0 55 2 FN 3410 1...

Page 48: ...or fixing the shield directly to the converter Figure 21 Example of motor cable connection use shielded cable The connection of both the shield and the ground wire of the motor cable must be made at b...

Page 49: ...ufacturer provides a technical sheet specifying the magnitude of the parasitic capacitance for each metre of length of the cable 8 3 5 Output filter If installation reasons the length of the cables is...

Page 50: ...erminal block Size A Figure 23 Connection size A Output connector DC and Brake In line connector PE L1 L2 and L3 Motor output connector PE U V and W Motor PTC connector Shield connections No Denominat...

Page 51: ...nection size B In line connector Motor output connector Motor PTC Output connector PE L1 L2 and L PE U V and W connector DC and Brake Shield connections No Denomination No Denomination 1 Mains connect...

Page 52: ...or the motor Motor PTC connector PE mounting passage connector U V and W In line connector PE L1 L2 and L3 Output connector Internal DC and Brake ventilation connection Shield connections No Denominat...

Page 53: ...for the passage of motor cables In line connector Output connector Motor output Motor PTC PE L1 L2 and L3 DC and Brake connector PE connector U V and W Shield connections No Denomination No Denominat...

Page 54: ...for the passage of motor cables Output connector In line connector Motor output Motor PTC DC and Brake PE L1 L2 and L3 connector PE connector U V and W Shield connections No Denomination No Denominat...

Page 55: ...l the parasitic disturbances and currents are conveyed to a safe point at zero potential Figure 28 Ground connection The connection of both the shield and the ground wire of the motor cable must be ma...

Page 56: ...No 3 from the cover Figure 29 No 4 2 Remove the cover 3 Carefully lift the plastic protective cover Figure 29 No 5 with a suitable tool Figure 29 Removing the cover The Manufacturer informs operators...

Page 57: ...B9 A01 Analog output 1 Configurable analog output 0 10 V 4 20 mA 0 100 kHz B8 24 V User power supply 24 V 24 VDC 150 mA MAX B7 AIN2 Differential analog input AIN2 Differential analog input 2 0 10 V 4...

Page 58: ...advisable to only connect the shield at one end in order to avoid potentially critical loops for the propagation of disturbances If the length of the cable is 5 m connect the shield at both ends to a...

Page 59: ...ed If using 24 V inside the converter the DICOM1 must be connected to the GND of the digital inputs For this purpose a bridge must be formed between GND and DICOM1 Relay outputs All the relay outputs...

Page 60: ...og voltages that are not ground referenced Configurable relay output 2 A9 normally closed A8 normally open A7 common 24 V output available MAX 150 mA Configurable relay output 1 A4 normally closed A3...

Page 61: ...rable relay output 2 A9 normally closed A8 normally open A7 common 24 V output available MAX 150 mA Configurable relay output 1 A4 normally closed A3 normally open A2 common Configuration analog outpu...

Page 62: ...always be connected at both ends at the product end on the structure by means of the screw provided and at the other end on the motor casing The ground wire of the motor cable must always be connected...

Page 63: ...o the component Thermal devices for monitoring current power and having the If the parameter 3 3 11 4 is set at zero the braking chopper is disabled Always adopt suitable protections for this componen...

Page 64: ...the BR terminal Cabling of this component is the responsibility of the installer who must use suitable cables and comply with the specified resistance values Figure 34 Connection of the braking resist...

Page 65: ...2 2 F0K55 0 55 1 8 2 7 2 8 280 2 2 F0K75 0 75 2 5 3 8 2 8 280 2 2 F1K10 1 1 3 5 5 3 2 8 280 2 2 F1K50 1 5 4 9 7 4 2 8 280 2 2 B F2K20 2 2 6 0 9 0 6 5 120 4 9 F3K00 3 8 0 12 0 6 5 120 4 9 F4K00 4 10 0...

Page 66: ...ter inside the converter ineffective consequently to ensure it falls within a specific category alternative solutions will have to be adopted The jumper is typically positioned in the vicinity of the...

Page 67: ...for size D Figure 39 IT configuration for size E Jumper IT network Size C 2 Jumpers present J1 and J2 Inserted standard TN network Removed IT network Jumper IT network Size D 2 Jumpers present J2 and...

Page 68: ...product by means of mechanical fixings see chap 7 For both types of external boxes there also exists a version for direct mounting on the motor For bigger sizes sizes D and E to install the capacitor...

Page 69: ...ided and the DC connection present on the terminal block Figure 40 FlexiMova mm version with electrolytic capacitors Connection NOTE Red wire terminal Black wire terminal No Denomination No Denominati...

Page 70: ...esign and Installation 10 1 Capacitor box for Size A Figure 41 Capacitor box for size A version without connector dimensions in mm Figure 42 Capacitor box for size A version mounted on the motor with...

Page 71: ...Installation 71 of 80 10 2 Capacitor box for Size B Figure 43 Capacitor box for size B version without connector dimensions in mm Figure 44 Capacitor box for size B version mounted on the motor with...

Page 72: ...Design and Installation 10 3 Capacitor box for Size C Figure 45 Capacitor box for size C version without adaptor dimensions in mm Figure 46 Capacitor box for size C version mounted on the motor with c...

Page 73: ...B must be mounted as illustrated in Figure 47 and Figure 48 Capacitor box without connector mounted on a standard motor In this case the capacitor box is only connected via the outgoing DC cables from...

Page 74: ...box is connected to the product via both the outgoing DC cables from the box and via the motor cable that plugs into the connector on the converter The box then plugs into the motor via the adapter Fi...

Page 75: ...d above must be mounted as indicated below Capacitor box on FlexiMova mm version mounted on a standard motor without connector In this case the capacitor box is only connected via the outgoing DC cabl...

Page 76: ...r In this case the capacitor box is connected to the product via both the outgoing DC cables from the box and via the motor cable that plugs into the connector on the converter The box then plugs into...

Page 77: ...citors FlexiMova mm Design and Installation 77 of 80 10 6 Connection layout of the capacitor box for sizes A and B Figure 51 Capacitor box for sizes A and B 10 7 Connection layout of the capacitor box...

Page 78: ...nnections Table 35 Accessories for the power connections Name Description Image Capacitor box for size A without connector Capacitor box for size A with connector Capacitor box for size B with connect...

Page 79: ...Accessories for mounting the converter Table 36 Accessories for mounting the converter Name Description Image Wall mount KIT for size A Wall mount KIT for size B Wall mount KIT for size C Wall mount K...

Page 80: ...for installation in SLOT 2 Mod Bus TCP communications board for installation in SLOT 2 I O FX I O A expansion board for installation in SLOT 3 1 differential analog input 1 analog output 3 digital inp...

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Page 84: ...REEL S r l a Socio Unico Via Riviera Berica 40 42 36024 Ponte di Nanto VI Italy...

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