Redwood Forst ST6p User Manual Download

Page: 1 / 55

Redwood Global Ltd,

Unit 86, Livingstone Road, Walworth Business Park, Andover,

Hampshire. SP10 5NS. United Kingdom

Woodchipper

USER MANUAL

ENGLISH

21/11/2018 Revision 3

Summary of Contents for Forst ST6p

Page 1: ...Redwood Global Ltd Unit 86 Livingstone Road Walworth Business Park Andover Hampshire SP10 5NS United Kingdom p Woodchipper USER MANUAL ENGLISH 21 11 2018 Revision 3...

Page 2: ...blockages 17 Transportation 18 Attaching to the vehicle tow hitch 19 Unhitching the machine 19 Routine maintenance 20 Engine maintenance 21 Fastener tightening torques 21 Service schedule 22 Covers en...

Page 3: ...pping chamber assembly Bottom feed roller cover 41 Chute assembly 42 Top feed roller assembly 43 Flywheel assembly 44 Fuel Tank Assembly 45 Hydraulic Pump Assembly 46 Light board assembly 47 Belt Tens...

Page 4: ...machine operation sections covered on pages 4 to 19 must be read and understood Failure to do so could result in serious injury or loss of life to the operator and others nearby Also damage to proper...

Page 5: ...p to 5 tonnes of wood per hour Engine Briggs Vanguard V twin EFI Roller feed Twin series hydraulic motors Maximum power 27 2 kW 37hp Maximum material diameter 150mm Cooling method Air cooled Fuel capa...

Page 6: ...COVER 9 MANUFACTURER S STATUTORY PLATE 10 SERIAL NUMBER 11 JOCKEY WHEEL HANDLE 12 VEHICLE CONNECTION LEAD 13 TOW HEAD 14 MACHINE LIGHT BOARD SOCKET 15 ENGINE COVER LATCH 16 CHIPPING CHAMBER 17 THROTT...

Page 7: ...P a g e 6 Figure 2 1 CHUTE HOOD LOCK HANDLE 2 CHUTE HANDLE 3 CHUTE ROTATION LOCK HANDLE 4 BATTERY 5 REMOVEABLE NUMBER PLATE HOLDER 6 7...

Page 8: ...rects woodchip to a safe location so that no one can be harmed or property damaged Do not allow discharge to be directed onto roads or public rights of way 4 Maintain a 10m exclusion zone around the m...

Page 9: ...ece of wood if necessary 11 Material can be forcibly ejected from the hopper towards the operator Ensure full head and face protection is worn 12 Very twisted material should be trimmed into manageabl...

Page 10: ...e in poor visibility or insufficient light to see clearly DO NOT use or attempt to start the machine without the discharge chute or guards correctly and securely fitted DO NOT stand directly in front...

Page 11: ...must wear appropriate ear protection at all times while machine is in operation to prevent the risk of hearing damage A weighted emission sound pressure beside operator s ear LpA 106 3dB A Peak C weig...

Page 12: ...ris from hopper 15 Close hopper tray by lifting fully up against stops and engage latch OrRANGE BUTTON PROGRAMME MACHINE USE TOUCH SENSOR HOPPER STAGE 1 Fold down hopper tray Start engine 2 Turn key t...

Page 13: ...l is being cut and the feed will momentarily stop until engine speed increases At this point the feed will start without warning Service warnings shown below will be displayed at certain intervals The...

Page 14: ...on and start process again P1 shows Working Hours and charging indicator text at the screen bottom centre P2 shows I O tests Tests all functions and safety controls Pin screen P3 shows No Stress Setti...

Page 15: ...gn number with pip Set feed speed so that the No Stress operates as little as possible this will give the highest throughput When feeding Leylandii or leafy material set feed roller speed to 4 5 To st...

Page 16: ...el With the engine running at full speed tap the green button 3 once and the rollers will go into reverse Tap the green button again and rollers will go into forward chipping mode To stop the feed rol...

Page 17: ...ull speed tap the green button 3 and the rollers will go into forward chipping mode Tap the orange button and the rollers will go into a short reverse tap it again and the rollers will continue in rev...

Page 18: ...t the chipping chamber If feed becomes jammed see Figure 6 1 Stop the engine and remove ignition key 2 Open engine and chipping chamber covers 3 Release feed roller spring tension on both sides by sla...

Page 19: ...ne as the short wheel base will react quickly to steering Keep tyre pressures inflated to 2 8 Bar or 41 psi Check wheel nuts are tightened to between 90Nm and 100Nm Clear machine of loose woodchip mat...

Page 20: ...chine s weight should be fully on the vehicle Release the jockey wheel clamp and slide the jockey wheel assembly fully up then tighten clamp Connect the vehicle trailer socket to the machine socket wi...

Page 21: ...affected if blades are blunt or damaged Replace and sharpen blades as required Make sure that the blade seat is clean and free of damage before reassembly Shims are available to adjust for blade size...

Page 22: ...e M6 10 9 5 10 4 14 5 14 15 3 M8 25 23 1 25 3 35 34 37 2 M10 49 46 51 72 68 75 M12 86 80 87 125 117 128 M12x1 5 wheel screws 95 90 100 M16 210 194 214 310 285 314 M20 410 392 431 610 558 615 M24 710 6...

Page 23: ...s Check drive belts Grease via central point on control panel Change hydraulic filter cartridge Check brake adjustment wheeled only Check flywheel shaft bearings Check cutting blade anvil condition ch...

Page 24: ...years Replace fuel filter Change feed roller bearings on motor side Clean out fuel tank Check recharge battery Change hydraulic filter cartridge Change hydraulic oil Get the machine overhauled by a se...

Page 25: ...UENCE A then B Figure 7 Figure 8 1 LEFT SIDE PANEL CAN BE REMOVED FOR ACCESS TO FEED ROLLER TENSION SPRING ANCHORS OPPOSITE SIDE PANEL CAN ALSO BE REMOVED 2 4 x FASTENERS 3 HYDRAULIC OIL FILTER HOUSIN...

Page 26: ...9 1 SIDE PANELS 2 CHIPPING CHAMBER COVER FIXING SCREWS 3 TOP FEED ROLLER LIFTING TOOL SOCKET 1 AIR FILTER 2 ENGINE OIL FILLER CAP 3 HYDRAULIC OIL TANK 4 FUEL FILTER 5 CHIPPING CHAMBER COVER FIXING 6...

Page 27: ...P a g e 26 Figure 10 1 FLYWEEL PULLEY RETENTION PLATE 2 FLYWHEEL DRIVE BELTS 3 BELT TENSIONER DEVICE AND PULLEY 4 ENGINE OIL FILTER...

Page 28: ...he flywheel 10 Clean blade seat on the flywheel thoroughly before fitting new or re sharpened blades WARNING the blades must not have any debris underneath them when tightened the smallest amount of d...

Page 29: ...ade tip to anvil after sharpening by placing an appropriate shim under the blade also see flywheel assembly The outer blade tip is automatically set due to the anvil being set at an angle to the blade...

Page 30: ...P a g e 29 Figure 13 Hydraulic oil filter 1 SIDE ANVIL 2 ANVIL 3 OUTSIDE BLADE GAP 4 FLYWHEEL BLADE 5 INSIDE BLADE GAP...

Page 31: ...ment into filter housing Oils Fluids and Lubricants Engine Oil Synthetic 5W 30 Please consult your supplied Briggs Stratton engine operator s manual for oil quantities relating to your engine type Hyd...

Page 32: ...e cover as shown in Figure 10 and tension checked at arrows shown in Figure 14 Check and set tension as follows 1 Slacken clamp screw s or nut 2 Turn adjuster nut or screw to tension belt until 4 5Kg...

Page 33: ...eze so store in a frost free area 6 Dispose of old batteries at an authorised collection point Never dispose of in household waste Storage and transport 1 As batteries are acid filled always store and...

Page 34: ...15 Charging 1 Remove battery from machine disconnect negative terminal first 2 Ensure good ventilation 3 Use suitable direct current mains chargers only 4 Connect battery positive terminal to charger...

Page 35: ...icle battery negative terminal 7 Connect other end of the black jump lead to a machine metal part away from the battery eg onto the engine from under the chassis 8 Make sure that the jump leads will n...

Page 36: ...P a g e 35 Parts lists Hopper tray touch sensor...

Page 37: ...Flywheel bearing housing 1 4a 12 01 064 1 Bearing 1 5 24 19 055 Top feed roller housing 1 6 24 19 054 Sensor folding hopper tray assy 1 7 24 19 013 Chipping chamber with hopper 1 8 12 12 505 M10 x 20...

Page 38: ...er ISO 7089 2 7 12 14 010 M10 spring washer DIN 128 2 8 12 12 509 M10 x 35Lg 8 8 Hex Head Screw 2 9 12 12 308 M5 x 20 Lg Socket Head Screw Zinc Blk 4 10 12 01 049 Rigid shaft coupling 25 ID 1 11 12 19...

Page 39: ...003 M12 Washer ISO 7089 1 4 12 01 003 Anvil clamp 1 5 12 01 013 Anvil 1 6 12 10 094 R1 8in BSPT 4mm male stud elbow 1 7 12 12 502 M10 x 30Lg 8 8 Hex Head screw 3 8 12 99 008 M10 Serrated Washer 3 9 12...

Page 40: ...010 M10 Spring Washer DIN 128 2 4 12 14 009 M10 Washer ISO 7089 2 5 12 19 063 Pulley retainer 1 6 12 10 038 Taper lock bush 50 ID 1 7 12 10 299 Birn Pulley 507 OD x 44 wide 2 groove 1 8 12 10 071 Ind...

Page 41: ...P a g e 40 Chipping chamber assembly Flywheel drive ItemNo PartNo Description Quantity 1 12 10 305 V Belt B75 2...

Page 42: ...ber assembly Bottom feed roller cover Item No Part No Description Quantity 1 12 12 504 M10 x 20Lg 8 8 Hex Head screw 2 2 12 14 010 M10 Spring Washer DIN 128 2 3 12 14 009 M10 Washer ISO 7089 2 4 12 03...

Page 43: ...11 007 Plain bearing 12 ID 16 OD 22 flange x 10 Lg 4 6 12 14 003 M12 Washer ISO 7089 6 7 12 13 003 M12 nyloc nut ISO 7040 3 8 12 01 043 Hood hinge stud 1 9 12 19 151 B Chute hood fab assy 1 10 12 30...

Page 44: ...P a g e 43 Top feed roller assembly...

Page 45: ...Flywheel assembly BLADE SHIM THICKNESS AVAILABLE Part No Thickness 12 03 093 05 0 5mm 12 03 093 10 1mm 12 03 093 15 1 5mm 12 03 093 20 2mm 12 03 093 25 2 5mm Note Blade Bolt Set Bolt Washer Nut Part N...

Page 46: ...l tank assembly Item No Part No Description Quantity 1 24 02 003 Fuel tank 35L moulded assy 1 2 24 02 005 Petrol tank cap 1 3 12 14 008 M12 Bonded washer Dowty 2 4 12 10 027 Banjo M12 1 5 12 10 026 Ba...

Page 47: ...pump 8cc 1 2 12 12 403 M8 Bolt x 40mm 4 3 12 14 013 M8 Plain washer 4 4 24 03 036 Pump bracket assy 1 5 12 14 013 M8 Plain washer 4 6 12 13 011 M8 Nyloc nut 4 7 12 12 302 M6 Bolt x 12mm 4 8 12 14 018...

Page 48: ...252 Tail light lens Right 1 3 Trailer number plate 1 4 12 12 626 Nylon push on rivets 4 5 12 10 100 Side reflector amber 2 6 12 99 006 M4 x 10 Pan head pozi screw 6 7 12 14 021 M4 Spring washer ISO 12...

Page 49: ...Description Quantity 1 24 01 060 Belt tensioner nylon pulley 1 2 24 05 003 Belt tensioner spacer 2 3 24 03 169 Belt tensioner plate 1 4 12 11 011 6304 2RS Deep groove ball bearing 2 5 12 12 211 M20 x...

Page 50: ...a g e 49 Running gear hitch axle Please refer to maintenance instruction manual supplied with the machine Hydraulics circuit diagram 1 Motor 2 Control valve 3 Test point 4 Tank Filter 5 Pump 6 Oil tan...

Page 51: ...P a g e 50 Electrical circuit diagram Mechanical touch sensor hopper Engine Loom...

Page 52: ...ronment protection legislation 3 Ignition switch stop 4 Hearing and eye protection of an appropriate specification to be worn 5 Finger and toe amputation hazard 6 Refer to user manual 7 Allow machine...

Page 53: ...r s Statutory Plate in line order from top to bottom is as follows 1 Manufacturing company 2 Vehicle type approval number and construction date 3 17 digit Vehicle Identification Number VIN constructio...

Page 54: ...ordance with the user manual 8 The Redwood Global Ltd guarantee will be invalidated if any of the following points apply Failure to use genuine Forst parts Failure to perform routine servicing and mai...

Page 55: ...he following models ST6p Towed ST6 Towed TR6 on Tracks ST8 Towed TR8 on Tracks are classified within the following EU Directives Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive...

Search results

Summary of Contents for Forst ST6p

Reviews:

Related manuals for Forst ST6p

Brands by name

Popular brands

Redwood Forst ST6p, User Manual

Search results

Summary of Contents for Forst ST6p

Reviews:

Related manuals for Forst ST6p

Brands by name

Popular brands