RED ROOSTER TMH-12000/4 User Manual Download

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AIR HOIST

USER MANUAL

MODEL - TMH-9000/3

Summary of Contents for TMH-12000/4

Page 1: ...AIR HOIST USER MANUAL MODEL TMH 9000 3...

Page 2: ......

Page 3: ...LIFTING GEAR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FITTING OR REPLA...

Page 4: ...them This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate f...

Page 5: ...he UK the use of non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In Eu...

Page 6: ...available as Ex ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offshore hoists should be protected against t...

Page 7: ...installation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmospheres...

Page 8: ...ING The lower hook of the TMH hoist includes a swivel arrangement This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist...

Page 9: ...hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load ch...

Page 10: ...NSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Page 11: ...Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH16 REV5 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECTI...

Page 12: ...ER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH16 REV5 GETTING STARTED Some hoists are fitted with internal emergency stop v...

Page 13: ...Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels...

Page 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerge...

Page 15: ...s of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification a...

Page 16: ...ure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt rol...

Page 17: ...Any wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist mu...

Page 18: ...5 off M5 hex socket cap screws which retain the exhaust plate Remove the foam silencers Replace with the new in the correct order Fit exhaust plate then secure in place with the 5 off hex socket cap...

Page 19: ...the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chain Use the ol...

Page 20: ...ain should be used All chain is to EN818 7 EN1677 standard TMH 9000 3 HEAVY DUTY RUD RTS Nominal diameter 13 00 0 10 0 50 mm Pitch 36 00 0 50 0 20 mm Max dia at weld 13 9 mm Min breaking force 212 3 k...

Page 21: ...ENTS AND CHAIN 4 7 TMH 9000 3 CHAIN FITTINGS TMH 9000 3 HOIST PARTS 4 3 1 Link Chain 2 Chain Lever 3 Cord Lever 4 Cord Control 5 Pendant Control 6 Brake Section 7 Gear Section 8 Upper Hook 9 Hook Safe...

Page 22: ...6mm MAX W 2 8mm Above maximum for replacement 213 Cage Replace when there is a large or uneven play in the pin hole 201 202 204 205 206 208 209 210 212 First pinion First star gear First ring gear Sec...

Page 23: ...48mm MAX W 50mm Replace if any of the above dimensions exceed maximum wear Replace when it cracks or critical damage 250 260 Hook Dimensions STD L 68 5mm MAX L 70 5mm STD H 45 6mm MIN H 47 6mm Check d...

Page 24: ...AH16 REV5 SERVICE DATA Maintenance chart TMH 9000 3 NO DESCRIPTION CHECK POINTS STD DIMENSIONS MAX FOR REPLACEMENT 201 First pinion STD W 1 75mm MIN W 1 5mm Below minimum for replacement 53 Rotor STD...

Page 25: ...MONTHS Heavily lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water All...

Page 26: ...s not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension point to hold the hoist in a verti...

Page 27: ...ed The load can still be lowered when the load limiter cuts in 7 2 SETTING THE LOAD LIMITER Viewing the hoist from the motor end the load limiter adjusting screw M6 hex is located on the left hand sid...

Page 28: ...Motor Defective part in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Reassemble Valve bush Replace part Replace part Replace defective O ring gasket...

Page 29: ...arts in Motor Defective parts in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Adjust hose length or change hose dia and piping part Replace hose Remo...

Page 30: ...Y OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an indepe...

Page 31: ...er components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication seriously reduce...

Page 32: ...use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheels...

Page 33: ...tic charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed a...

Page 34: ...13 x 36mm of European manufacture to EN818 7 Automatic load limiter AVAILABLE OPTIONS Marine specification Special paint systems Corrosion protection UK Ex scheme or ATEX zone 1 specification Chain co...

Page 35: ...NG SPEED WITH LOAD 3 4 m min AIR CONSUMPTION LIFTING 56 l sec AIR CONSUMPTION LOWERING 68 l sec WORKING PRESSURE 4 6 Bar AIR CONNECTION 1 BSP MINIMUM HOSE DIA 1 AIR SERVICE 1 FLR WEIGHT 3M HOL 170 kg...

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Page 37: ...37 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH16 REV5 DRAWINGS AND PARTS LISTS...

Page 38: ...rial Sheet Size A3 GENERAL ASSEMBLY Date Revision Profile Number Replaces Drawing 26 01 2018 Signature Part Number DRG 1566D 00 up to 5 0 05 over 5 up to 30 0 1 over 30 up to 120 0 2 over 120 up to 50...

Page 39: ...NK30 20 TV XL 2 12 0 Bearing spacer TMH 3000 BS 01 1 13 Title of Project S Przygoda Approved By Checked By Drawn By Designed By B Aitken T Mikolajewski T Mikolajewski 1 2 Scale Surname Surface Roughn...

Page 40: ...coned Type A DIN 71412 AM8 x 1 coned short 1 15 Parallel Pin ISO 2338 4 h8 x 18 1 16 0 Chain Joint Pin DRG 1566 08 1 17 0 Bearing spacer TMH 3000 BS 01 1 18 Needle roller bearing NK30 20 TV XL 2 19 Ti...

Page 41: ...D01 AH16 REV3 17 09 14 Hoist Body TMH 9000 3...

Page 42: ...OUPLING 1 113 425806350 CHAIN GUIDE 1 114 425806360 CHAIN SEPARATOR 1 115 425806220 HANGER PIN 2 Fig No Part Number Part Name Parts Per Hoist 116 426325340 DOWEL PIN 8 117 130104004 BEARING 6003 1 118...

Page 43: ...D01 AH16 REV3 17 09 14 Hoist Body TMH 9000 3 Fig No Part Number Part Name Parts Per Hoist 233 130302016 RETAINING RING S 16 3 234 130302015 RETAINING RING S 15 3 235 130704025 SPLIT PIN 4X25 1...

Page 44: ...D01 AH16 REV3 17 09 14 Pendant Body TMH 9000 3...

Page 45: ...01036 RETAINING RING H 36 2 031 130301040 RETAINING RING H 40 2 300 425806G6B INLET BUSHING CP 1 301 131706025 HEX SOCKET HEAD CAP SCREW M6X25 4 302 134902011 HEX SOCKET HEAD PLUG PT3 4 1 303 13110300...

Page 46: ...D01 AH16 REV3 17 09 14 Cord Body TMH 9000 3...

Page 47: ...905010 HEX SOCKET BUTTON SCREW M5X10 5 020 132106006 HEX SOCKET SET SCREW M6X6 2 021 132105005 HEX SOCKET SET SCREW M5X5 2 022 131103005 O RING S 7 2 023 131103016 O RING S 20 2 024 131103024 O RING S...

Page 48: ...D01 AH16 REV3 17 09 14 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P7 REV1 Pendant VRD 2R...

Page 49: ...S 131109001 O RING S 3 HS90 2 2T 131103008 O RING S 10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY STOP BUSHING 1 2X 136690503 EMERGENCY STOP BUTTON 1 2Y...

Page 50: ...D01 AH16 REV3 17 09 14 Pendant VTP2M Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 D01 P2 REV1...

Page 51: ...4 6 P118 90 ELBOW 6mm 2 7 P112 4 WAY JUNCTION 1 8 301P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP HOUS M 2 STATION MACHINED PENDANT 1 12 BIK 3209 294 B...

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Page 53: ...53 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH16 REV5 ACCESSORIES...

Page 54: ...is ensures clean plant air and reduces noise levels In areas where you do not want the exhaust air oil to go freely into the atmosphere we can either pipe the exhaust air away to another room fit a fi...

Page 55: ...55 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH16 REV5 ACCESSORIES...

Page 56: ...electrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture b...

Page 57: ...e to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjustin...

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Page 59: ...59 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH16 REV5 LOG BOOK...

Page 60: ...REMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status m...

Page 61: ...ION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check opera...

Page 62: ...DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E S...

Page 63: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTER...

Page 64: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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RED ROOSTER TMH-12000/4, User Manual

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