RealFlame PYROTECH Installation & Operating Manual Download

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PYROTECH

INSTALLATION & OPERATING MANUAL

2012

The Pyrotech Space Heater range are approved to be installed into a

masonry fireplace, as a zero clearance firebox enclosed by a timber

frame and plastered or as a free standing unit. The Pyrotech Range is

approved to operate on Natural Gas and Propane (LPG) gases only.

Approval Number: GMK10092

VERSION 12

Summary of Contents for PYROTECH

Page 1: ...nge are approved to be installed into a masonry fireplace as a zero clearance firebox enclosed by a timber frame and plastered or as a free standing unit The Pyrotech Range is approved to operate on Natural Gas and Propane LPG gases only Approval Number GMK10092 VERSION 12 ...

Page 2: ...it has been installed in an outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Real Flame Gas Burner only at our option To the extent permitted by law Real Flame excludes liability for consequential loss or any other loss or damage caused to property or persons arising from any cause whatsoever and damage arising from normal we...

Page 3: ...ell may be apparent for the first few hours of use This is due to the heat resistant paint curing It is recommended to open windows in the room for the first lighting of the fire In some instances a slight discolouration may occur inside the firebox This is a normal condition and is not covered by warranty This heater is designed to have a luminous flame and may exhibit a slight carbon deposit IMP...

Page 4: ...and main burner Standard models only 18 Tests to be carried out by installer 19 Servicing and Maintenance 20 Parts Location Parts Kit Standard models only 25 Gas Control Assembly Valve Description 26 Parts List Deluxe models only 27 Gas Control Assembly 28 Troubleshooting for Pyrotech Standard 29 Troubleshooting for Pyrotech Deluxe 30 Flue Termination Regulations 31 Optional Marble Surround Instal...

Page 5: ...APPROVAL NUMBER SERIAL NUMBER DATE OF MANUFACTURE GMK10092 NG SECONDARY LPG PRIMARY LPG SECONDARY MODEL PYROTECH DELUXE 2012 WEIGHT 56 kg INJ SIZE MJ H P T P TYPE 2 x 1 65mm 28 1 00 kpa HIGH 2 x 1 65mm 18 0 45 kpa LOW 2 x 1 05mm 28 2 50 kpa HIGH 2 x 1 05mm 18 0 95 kpa LOW NG PRIMARY APPROVAL NUMBER SERIAL NUMBER DATE OF MANUFACTURE GMK10092 NG SECONDARY LPG PRIMARY LPG SECONDARY DATA PLATE 5 ...

Page 6: ...100mm AGA approved gas cowl should be used Optional extra If the flue is exposed or enclosed with combustible materials an approved 100 150mm twin skin flue is required Optional extra Pyrotech Inbuilt Installation Procedure Check chimney for correct venting of fumes Position unit centrally Connect to gas supply using 15mm copper union Connect to power supply Remove glass and assemble log or pebble...

Page 7: ...ont of the 2 square tabs on the log support panel Re installation of glass panels is reverse of above N B ensure that the roped edge of the glass is fitted to the top Figure 7 Place the 14 large coals and 8 small coals on top of the white ceramic blanket Ensure front row of coals are placed 10 12mm away from the front grille Figure 9 Place the 2 straight logs as shown Figure 8 Place the 2 Y shaped...

Page 8: ... one row of pebbles behind the burner rail Figure 11 Place pebbles between the first row and the angled tray Figure 12 Place remaining pebbles up the angle of the rear tray so as the tray is hidden Replace the glass front to its original position Fit the trim to the front of the heater Light the unit following the procedure on page 17 Install the 150mm AGA approved gas cowl where using the chimney...

Page 9: ... D dimensions as shown with frame work included below fire to required height Plasterboard to run beyond stud as shown and to go behind fixing flange on unit Min 50mm clearance NOTE PYROTECH ZERO CLEARANCE MODEL IMPORTANT Install unit and fluing before plasterboard A A B B C C D Recommended only From hearth Approx 20mm for hearth if required D Recommended only HEATER TRIM Plaster to run beyond stu...

Page 10: ... box as shown on page 11 No Description Qty 1 Panel Side Strip 2 2 Panel Top Strip 1 3 Panel Base 1 4 Panel Side L H 1 5 Panel Side R H 1 6 Panel Rear with cord protector around large hole 1 7 Panel Top 1 8 Plastic Bag Containing screws 35 off 1 9 Cord Protector in place 154mm long 1 10 100mm Stand Off 4 11 50mm Stand Off 2 x RH 2 x LH 4 12 25mm Stand Off 4 ZERO CLEARANCE KIT COMPONENTS FLUE KIT 1...

Page 11: ...e strip and base panel in 6 places Repeat for RH side panel Item 5 Place rear panel Item 6 in behind folds on side panels and base panel Secure rear panel using screws 9 off 3 Place top panel Item 7 onto assembly Ensure all other panels sit behind folds on top panel Secure top panel 9 places around edge and 1 screw on the top in the centre passing through hole in top strip as shown PYROTECH ZERO C...

Page 12: ...ove roof line Min total flue run 3 6 m Plaster to unit with trim removed Install trim Assemble unit as per page 10 11 Test the unit for safe operation and show customer correct operating procedures TICK BOXES PYROTECH ZERO CLEARANCE MODEL 610mm 400mm 280mm 865mm 635mm 120mm 112mm 35mm 52mm 675mm Trim Gas Inlet Power Outlet 12 ...

Page 13: ...PYROTECH FREESTANDING MODEL 840mm 50mm 50mm 40mm 40mm 460mm 780mm Ceiling Ring Ceiling Ring 4 x 900m Flue Lengths Cowl 740mm 460mm 30mm STANDARD FLUE KIT Gas Power 13 ...

Page 14: ...upply Connect to adequate power supply Install flue kit maintaining minimum 25mm clearances from outer flue to combustibles Assemble as per pages 6 8 Ensure clearances noted below are maintained A B B B C C TICK BOXES PYROTECH FREESTANDING MODEL Min 3 6 m Min 2 x 900 mm A 50 mm B 50 mm C 500 mm MINIMUM CLEARANCES FROM COMBUSTIBLES 14 ...

Page 15: ... cowl These notes must be read in conjunction with AGA code 601 Floor 0 mm Sides 25 mm Back 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES A minimum of 3 6m flue is required to protrude 500mm above roof line 500mm Min 3 6m Min Flue can be offset with two 45 bends no more than 20 of overall height of flue 500mm 200mm 2 lengths above last bend Max 20 of total flue run 200mm Min 3 6m twin skin flued Fi...

Page 16: ...H A B C D E F G H I 570 605 360 700 54 275 35 615 598 A B C D E F G H I 610 700 464 675 125 402 95 45 25 DIMENSIONS Pyrotech Inbuilt Pyrotech ZC B A FRONT 4 SIDED FRONT 3 SIDED C A B C 865 730 635 Trim 16 ...

Page 17: ...A B C D E F G H 840 740 460 780 30 420 115 315 DIMENSIONS Pyrotech Freestanding 17 ...

Page 18: ...at steps 1 to 5 6 Turn gas control knob to the ON position 7 Turn the switch on to ignite the main burner The switch is located on the bottom right of fire See page 18 Select high or low fan with the fan switch which is located next to the on off switch on the right hand side of the bottom Note The fan will turn on and off automatically via temperature sensor in the fire box Time taken for the fan...

Page 19: ...r adjustment and Test pressure points Turn the unit on to ensure it operates correctly Instruct the customer on the use of the remote control Refer to remote control operating guide TO TURN OFF GAS TO APPLIANCE A Turn switch to OFF position B Push in gas control knob slightly and turn to the off position Louvre Door Control Knob Hi Lo Gas Hi Lo Fan On Off 19 ...

Page 20: ... pin Figure 4 Remove glass from its location be sure to avoid breakage or damage to the glass when removing Figure 6 SERVICING AND MAINTENANCE To follow when servicing removing fan or changing valve or control modules IMPORTANT POWER MUST BE ISOLATED PRIOR TO CARRYING OUT THE SERVICE MAINTENANCE SERVICE MAINTENANCE ONLY TO BE CARRIED OUT BY AN AUTHORISED PERSON DO NOT MODIFY THIS APPLIANCE It is r...

Page 21: ...ron from burner Figure 12 Remove log positioning panel screw at rear of firebox Figure 14 Undo burner tube nut using 15mm spanner Figure 9 Figure 11 Remove burner holding screws on each side of burner Figure 13 Remove log positioning panel Figure 15 Remove the two pilot screws to disconnect pilot 21 ...

Page 22: ...2 remove the base plate from the firebox Figure 17 Remove the nine screws securing the base to the firebox from the back of the base Figure 19 Lift the base plate to expose the flexi burner tube Figure 21 When the flexi tube has been unscrewed Figure 23 Once the base plate has been removed all controls are exposed for servicing 22 ...

Page 23: ...le Figure 3 Remove wiring from rear of module Figure 2 Tilt fan back and slide out Figure 4 and disconnect power plug to remove fan Figure 2 Remove wiring from module Figure 4 Module can now be removed Note The control module is held down by double sided tape and should be gently forced upwards to release Removal of Control Module Deluxe model only 23 ...

Page 24: ...modular box When replacing wiring refer to owner s manual for correct wiring Figure 2 Remove cover from module NOTE This module is held in position with double sided tape and should be gently forced upwards to release Removal of Control Valve Removal of Millennium Control Module After carrying out service or replacing parts reverse the above processes to reinstate the components Prior to lighting ...

Page 25: ...LOCATION STANDARD MODELS ONLY Power Generator 865mm 635mm 95mm Valve assembly Piezo Ignitor Pilot on off switch hi lo fan switch Thermocouple Pilot Power Generator Valve Piezo Ignitor PARTS KIT Piezo Lead 25 ...

Page 26: ...request Installation position any position Gas families I II and III Maximum gas inlet pressure 60 mbar Outlet pressure setting range 3 30 mbar 20 50 on request Working temperature range 0 70 C Pressure regulator Class B Automatic Solenoid Valve Class D Class C on request Versions without manual gas flow adjustment device TECHNICAL DATA THERMOPILE POWER SUPPLY Use two wire thermopile Voltage with ...

Page 27: ...Gas Control Valve PARTS LIST DELUXE MODELS ONLY Module Box Remote Control Module Remote Control 1 Pilot 2 Pilot Tube 3 Burner Tube 1 2 3 27 ...

Page 28: ...GAS CONTROL ASSEMBLY Inlet Test Pressure Point Outet Test Pressure Point Adjustment for High Adjustment for Low Gas Outlet Gas Inlet 28 ...

Page 29: ...1 8 to have a strong spark If gap measures 1 8 replace pilot Check inlet gas pressure It should be Refer Data information on page 5 Clean or replace pilot orifice Check pilot flame it must impinge on thermocouple Clean and or adjust pilot for maximum flame impingement on the thermocouple Ensure that the connection between the valve and the thermocouple is tight and secure Pilot burning no gas to b...

Page 30: ...urer Contact the manufacturer All pressures are set in the factory at the time of manufacture however the installing plumber must make sure the pressures are correct Refer to page 5 The fire cuts off and won t relight The over temp snap disc has been activated The fan will not come on Possible caused by overheat or electrical fault Flame appears to be low IF YOUR PYROTECH STANDARD FIREPLACE STILL ...

Page 31: ...icable roof designed for personal or public use the end of the flue shall be at least 2 meters above the roof level This dimension is to be increased where necessary so that the minimum distance of 500mm is maintained above any surrounding parapet or at least 200mm from the nearest part of a chimney 2 The current version of the AS5601 2004 gas codes and any other relevant codes should be read in c...

Page 32: ... 2 Install marble up to flange on Pyrotech Use liquid nails to fix to wall Marble should look like the diagram below once it has been installed and before mantelpiece has been attached 3 Once unit is all set up attach trim Trim should overlap the marble so that the switches are accessible Firebox 1190mm 270mm 620mm 375mm 275mm 1810mm 32 ...

Page 33: ...ian Arch 1440 1210 885 920 20 20 190 Federation Square 1440 1215 920 920 20 20 235 MANTELPIECE DIMENSIONS D B G C A E Marble Mantel F Trim Firebox Universal Windsor Bouvier Kensington Freidrich Plaster 33 NOTE If using a cast fascia inside a mantel a special trim needs to be ordered See your Real Flame stockist for details ...

Page 34: ...TANDARD MODELS ONLY Fan Switch Burner On Off Switch Millivolt Valve Room Air Fan Fan Temperature Thermostat Orange Orange Brown Blue Red Blue Blue White White Low Brown Green Yellow Green Yellow Brown Not used Black Med 34 ...

Page 35: ...nge Brown Red Red Blue Green Yellow Purple White Blue Blue Brown Green Yellow Black Med White Low Blue Room Air Fan Temperature High Limit Spark Flame Sensing SIT 579DBC Ignition and Gas Valve Control Millenium Remote Control Module Gas Valve Modulation Coil N N A LOW MED TH1TH2 MOD1MOD2 35 ...

Page 36: ...CHEMINEE PTY LTD EMAIL sales cheminee com au WEBSITE www Cheminee com au PHONE 02 9564 2694 FAX 02 9569 8802 SHOWROOM 118 Stanmore Road Stanmore Corner Wemyss St NSW ...

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