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Raypak

®

 RHP Series 

Swimming Pool and     

Spa Heat Pump

OWNER and 

INSTALLATION MANUAL

     

This manual should be maintained in legible condition and kept adjacent 

to the heat pump or in a safe place for future use.

For additional information call: 

(

800) 260-2758

Manual Effective Date: 3/1/2003 

Replaces: All Previous Versions

Developed and printed in U.S.A.                                                                                           Part No. 00-02101D

RHP 100

RHP 160

RHP 115

Models

US

C

L IS T E D

R

9900276

T he instructions in this manual are for the use of qualified individuals specially
trained and experienced in the installation and maintenance of this type of
equipment and related system components. Installation and service personnel
are required by some states to be licensed.

P ersons not qualified shall not attempt to install, service, or maintain this
equipment.

The Pool and Spa Heating Experts

Summary of Contents for RHP100

Page 1: ...sions Developed and printed in U S A Part No 00 02101D RHP 100 RHP 160 RHP 115 Models US C L IS T E D R 9900276 The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not...

Page 2: ...in this manner AUDIENCE The audience for this manual is twofold 1 For the installing contractor to provide information for the proper installation and adjustment of the heat pump 2 For the owner operator to explain the features operation safety precautions and service maintenance of the heat pump The manual also includes system drawings and illustrated replacement parts lists WARRANTY CLAIMS See t...

Page 3: ... Start Up or Annual Check 5 VII Heat Pump Running Time 5 VIII Summer Shutdown 6 IX Freeze Protection 6 X Maintenance 6 XI Troubleshooting 7 Plumbing Diagrams 10 Heat Pump Schematic 11 Control Panel Assembly Replacement Parts List 12 Control Panel Cover Assembly Replacement Parts List 13 Heat Pump Assembly Replacement Parts List RHP 100 14 Heat Pump Assembly Replacement Parts List RHP 115 15 Heat P...

Page 4: ...ed to operate continuously Even though it may operate continuously for many hours it will still heat the pool with greater economy than other types of fossil fuel heaters You are advised to put a pool cover over the pool at night and other non use periods This will keep evaporation the cause of the greatest heat loss to a minimum and so greatly reduce overall pool heating costs During warmer weath...

Page 5: ...ements for your heat pump Refer to the unit rating plate below the control panel for precise power requirement for each unit and for ampacity and over current protection requirements All wiring must be in accordance with the National Electrical Code NFPA No 70 latest edition and all applicable state and local codes NOTE Refer to the National Electrical Code Article 680 for general requirements for...

Page 6: ...r a Hartford loop will be required IV Controls and Indicator Lamps Your heat pump incorporates safety controls and indicators to ensure its safe reliable operation Water Pressure Switch Prevents operation when the pump is OFF The unit requires 5 psi minimum pressure Water Temperature Control Pool spa water temperature is controlled by the heat pump thermostat on the unit control panel which contai...

Page 7: ... the outside coil The fan will continue to run but the compressor will stay OFF not heating until weather conditions improve Low Pressure red lamp When lit indicates failure in the refrigeration circuit When this lamp is ON service is required Call the number shown in the CONTACT INFORMATION at the front of this manual V Initial Start Up and Check 1 Verify that the Power lamp is ON and that the po...

Page 8: ...s OFF NOTE If the pool pump and heat pump shut OFF before the water temperature is raised to the desired level you must lengthen the running time of both To do this reset the time clock dial for the longer running time or manually operate the pump with the timer override switch Since the pool heat pump capacity and efficiency are both greater at higher ambient air temperatures run time should be s...

Page 9: ...utoff valves and remove the internal drain plug Use a Shop Vac or air pressure to remove water from the bypass assembly and heat exchanger 4 Leave the drains open until the unit is started in the spring 5 Cover the heat pump with a waterproof cover Continuous Pump Operation It is also possible in some areas to prevent heat pump freeze damage by operating the pump continuously during freezing weath...

Page 10: ...e or simply does not heat your pool water the indicator lamps on the front control panel see page 4 can provide valuable clues as to what is wrong and may even indicate precisely what the problem is Always observe these lamps before calling a service representative By reporting on the telephone which lamps are ON and OFF the service rep may be able to solve the problem without the expense of a ser...

Page 11: ...ature Have you waited 6 minutes for the time delay After the unit has been running and then shut OFF for any reason there is a 6 minutes timed cycle before operation can begin again Is the Water Flow lamp OFF This lamp will turn OFF if not enough water is flowing through the heater Improperly positioned valves or a dirty filter could decrease the flow of water required for efficient operation When...

Page 12: ...uiring an electrician WATER FLOW Verify that the filter is clean to provide good flow Verify that the valves are properly positioned If the Water Flow lamp on the control panel still does not light and water is circulating in the pool or spa contact the installing dealer to adjust the valves TIME CLOCK ADJUSTMENT Verify that the time clock is set to permit the heater to run long enough to heat pro...

Page 13: ...ny chlorinators Water In from pool or Spa Water Out to pool or Spa Filter For systems with pumps of 2 HP or greater over 80 gpm an external bypass is required Adjust the bypass valve to divert a minimum of 40 gpm through the heat pump Connections are 2 inch pipe slip Plumb the heat pump after the filter and before any chlorinators Water In from pool or Spa Water Out to pool or Spa Filter ...

Page 14: ...mpressor Heat Demand Lamp Low Pressure Lamp Low Pressure Lamp Spa Temp Pool Temp Pool Spa SW Common E2 Temp Sensor Temp Sensor E1 C ECS N C TCO Common TCO Pool TCO Spa Remote Total Remote Common Remote Spa Remote Pool Purple Black Brown Green 240VAC 208VAC Blue Red Black Pink Tan Black White White Tan Black C Red S Yellow R Blue Control Panel T C S P Remote Interface Defrost Compressor Low Coil Co...

Page 15: ...Relay 50 10010 4 1 Control Board 24Volt 50 10007 5 1 Thermostat 50 10003 6 1 Transformer 50 10014 7 1 Timer IMC 203 55 10011 8 1 Capacitor 55 10003 9 1 Pressure Switch Water 50 10015 10 1 Fuse Block 50 10003 11 2 Bushing Heyco 2184 70 10001 12 4 Stand off RLCBSR1 99 10001 13 2 Terminal Strip 52 10006 14 1 Clamp Capacitor 04 70 10004 15 1 Ground Lug 50 10017 16 1 Fuse 2A Type 3AG 50 10016 ...

Page 16: ... 5 Front ITEM QTY DESCRIPTION PART No 1 1 Control Panel Cover 81 30152 2 2 POT 50 10004 3 1 Switch Type A403 50 10005 4 3 Knob 56 10001 5 1 Label Control Panel 84 10017 6 2 Lamp Green 53 10001 7 2 Lamp Red 53 10003 8 2 Lamp Amber 53 10002 2 3 2 RHP Control Panel Cover 1 Back ...

Page 17: ...anel 81 50141 4 1 Power Input Panel 81 40151 5 1 Cover Top 81 10140 6 1 Compressor Scroll 30 10001 7 3 Corner Support 81 60151 8 1 Heat Exchanger 20 10004 9 2 Retainer Screen 70 10008 10 1 Control Panel Cover 11 1 Fan Guard 82 10001 12 1 Fan Blade 82 10002 13 1 Fan Motor 82 10003 14 1 Water Manifold Assembly 63 10002 15 1 Conduit Fan 62 10014 16 1 Coil Guard 41 10003 17 1 Control Panel Assembly 18...

Page 18: ... 50141 4 1 Power Input Panel 81 40151 5 1 Cover Top 81 10140 6 1 Compressor Scroll 30 10001 7 3 Corner Support 81 60151 8 1 Heat Exchanger 20 10004 9 2 Retainer Screen 70 10008 10 1 Control Panel Cover 11 1 Fan Guard 82 10001 12 1 Fan Blade 82 10002 13 1 Fan Motor 82 10003 14 1 Water Manifold Assembly 63 10002 15 1 Conduit Fan 62 10014 16 1 Coil Guard 41 10003 17 1 Control Panel Assembly 18 1 Expa...

Page 19: ...er Top 81 10140 6 1 Compressor Scroll 30 10003 7 3 Corner Support 81 60152 8 1 Heat Exchanger 20 10004 9 2 Retainer Screen 70 10007 10 1 Control Panel Cover 11 1 Fan Guard 82 10001 12 1 Fan Blade 82 10002 13 1 Fan Motor 82 10003 14 1 Water Manifold Assembly 63 10002 15 1 Conduit Fan 62 10014 16 1 Coil Guard 41 10002 17 1 Control Panel Assembly 18 1 Expansion Valve 21 10008 19 1 Filter Dryer 21 100...

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