Raven DCS 410 Installation & Service Manual Download

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DCS 410

Installation & Service Manual

P/N 016-0159-826 Rev A 09/15

Summary of Contents for DCS 410

Page 2: ...tic parts in the Flow Meter and motorized Control Valve Check the rotor and inlet hub assembly in the Flow Meter frequently for worn parts Excessive wear can affect accuracy Do not attempt to modify or lengthen any of the three wire Speed Sensor or Flow Meter cables Extension cables are available from your Dealer ...

Page 3: ......

Page 4: ...ATING SPEED CAL 13 OTHER CONSOLE FEATURES 14 1 VOL TANK 14 2 LOW TANK ALARM 14 3 LOW TANK LEVEL SHUT OFF 14 4 ZERO SPEED SHUT OFF 14 5 TIME 15 6 TEMP 15 7 SELF TEST FEATURE 16 8 DISTANCE AND VOLUME DISPLAYS 17 9 VOL MIN AND LOW LIMIT FLOW ALARM 17 10 AREA HOUR 18 11 BLAST BUTTON 18 12 CONTROL VALVE DELAY 18 13 AUTOMATIC RATE 19 14 MANUAL MODE LOCK OUT 19 DATA MENU 20 SERIAL PORT SCREENS 20 GLOBAL ...

Page 5: ...ING OFFSET VALUES 30 4 PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES 31 5 PROCEDURE TO TEST FLOW METER CABLES 32 6 FLOW METER MAINTENANCE AND ADJUSTMENT PROCEDURE 33 7 PROCEDURE TO RE CALIBRATE FLOW METER 34 8 REMOTESWITCHOPTION 35 9 DCS410DATAMENUREFERENCEGUIDE 37 REPLACEMENT PARTS SHEETS ...

Page 6: ... mm 0 039 inch 1 centimeter cm 0 393 inch 1 meter m 3 281 feet 1 kilometer km 0 621 mile 1 inch 25 4 millimeters 2 54 centimeters 1 mile 1 609 kilometers 1 mile 5280 feet PRESSURE 1 psi 6 89 kPa 1 kPa 0 145 psi AREA 1 square meter 10 764 square feet 1 hectare ha 2 471 acres 10 000 square meters 1 acre 0 405 hectare 43 560 square feet 1 square mile 640 acres 258 9 hectares GPM Gallons per minute li...

Page 7: ...er mount in the best location available for ease of installation and service Appropriate cabling is furnished for dealer field installation The operator selects the desired application rate and the DCS 410 automatically maintains the rate regardless of vehicle speed to ensure accurate application The operator can select one of the 10 pre programmed application rates or a manual mode Material can a...

Page 8: ...st be parallel to the ground from front to back Radar can be tilted out 0 15 degrees to provide more clearance and miss obstructions See Figure 2 Figure 2 c The Radar should be mounted so that the length of the Radar is parallel with direction of vehicle travel 3 Use carpenters level to verify that mounting bracket is parallel to the ground 4 Bolt mounting bracket to implement 5 Bolt Radar to moun...

Page 9: ...w Meter must go to nozzles only i e no return line to tank or pump after Flow Meter 2 Flow must be in direction of arrow on Flow Meter NOTE This is two examples of application schematics It is essential when using suspensions that the system be thoroughly rinsed out each day after use FIGURE 5 ANTI ICE SCHEMATIC TIER 2 SCHEMATIC ...

Page 10: ... of the operator 2 Connect the Console Control Cable to the plugs in the back of the Console See Figure 7 FIGURE 7 3 Turn POWER ON OFF switch OFF and route the Red wire to the 12 volt fuse block and White wire to the negative connection DO NOT CONNECT WIRES TO THE STARTER Secure the wires with plastic cable ties 4 Connect the Speed Sensor Cable to the plug in the back of the Console 5 Verify conne...

Page 11: ...plication Rate Rates 1 10 VOL TANK Volume Remaining in Carrier Tank TIME Time Month Day Year Power Down TEMP Displays air and surface temperature SELF TEST Simulates Vehicle Speed FUNCTION KEYS Used to Display Data TOTAL DISTANCE Total Distance TOTAL VOLUME Total Volume Applied DAY DISTANCE Day Distance DAY VOLUME Day Volume Applied DISTANCE Distance Traveled SPEED Speed of Vehicle VOL MIN Volume ...

Page 12: ... KEYS 3 THRU 7 Depress the keys correspond ing to the number you wish to enter i e 1 0 2 4 The numbers will be dis played as they are entered Complete the entry by again depressing the ENTER key Depress the key in which you wish to enter data Depress the ENTER key An E will illuminate in the DATA display DCS410 DCS DCS DCS410 ...

Page 13: ...llowing keys are an exception A 0 zero may be entered for day distance and day volume Refer to Distance and Volume Displays on page 17 for procedure The following steps must be followed for proper calibration 1 Selecting US lbs mile or SI Kg km a To select US or SI depress until the desired selection is displayed in the DATA display b Momentarily depress the DATA display will now display SP1 2 Sel...

Page 14: ...0 Enter the desired Blast Time seconds 5 Enter an initial value of 200 in The actual SPEED CAL number will be obtained after initial programming is completed Refer to section CALCULATING SPEED CAL for more instructions 6 Enter the calibration number from flow meter tag in 7 Enter VALVE CAL number based on selected control valve type in C P 53 C Sd 2123 C F 743 C FC 743 refer to Appendix 2 page 29 ...

Page 15: ...ss to slowly increase the vol min until the maximum vol min is noticed then increase offset value displayed in the right DATA display by an additional 10 d After desired offset value is set depress HIGH OFFSET is now set e Depress to advance to ANTI ICE LOW OFFSET 2 ANTI ICE LOW OFFSET a LIQ display will show oFS Left DATA display will show AnLo Right DATA display will show 2 b Depress c Depress a...

Page 16: ...ill show on or oFF 2 Momentarily depress to turn CAL speed on 3 Depress 4 While driving the vehicle at normal operating speed depress the and keys to match the speed displayed in the DATA display to the speedometer of the truck 5 When matched depress and depress to turn CAL speed oFF when calibrated 6 Depress and record value for future reference NOTE This is not an exact reading For a more accura...

Page 17: ...alue is entered into VOL TANK or the MASTER switch is turned OFF Entering 0 into Low Tank Alarm disables the alarm a Depress until the right DATA display flashes b To enter a value depress LOW TANK ALARM value and NOTE Go to DATA MENU to silence audible alarm 3 LOW TANK LEVEL SHUT OFF This feature automatically closes the lane valves when the tank volume reaches the Low Tank Alarm The valves will ...

Page 18: ...ulted to 30 days 6 TEMP This feature allows the operator to view the air and road surface temperatures A temperature sensor and interface cable must be installed Consult your dealer or Raven Industries for more information Depress To advance through the categories depress DISPLAY SCREENS LIQ DATA DESCRIPTION 0000 tENP oFF Selects on or off for temperature feature 0000 nodE FAr Selects Fahrenheit o...

Page 19: ...duplicate system operation EXAMPLE To determine the maximum application rate that the truck is capable of applying at a given speed 1 Depress Enter a self test speed of 25 mph 2 Place the RATE knob to the M position 3 Use the INC switch until application rate in the LIQ display no longer increases 4 The rate in the LIQ display is the maximum application rate at 25 mph 5 Enter a self test speed of ...

Page 20: ...lay the distance traveled while applying material during day event etc depress To clear this value enter 0 5 To display distance feet meters traveled depress 9 VOL MIN LOW LIMIT FLOW ALARM Displays volume minute low limit alarm and tier functions Depress To advance through the categories depress DISPLAY SCREENS LIQ DATA DESCRIPTION 0000 FLAn 0 Actual volume minute of system 0000 LLAn 0 Low Limit F...

Page 21: ...at 45 0 gal min lit min and disabled at 40 5 gal min lit min 10 AREA HOUR Displays number of lane miles being covered per hour If lane width is zero then the area per hour value will also be zero 11 BLAST BUTTON 1 Depressing the BLAST button will cause the system to go to the programmed Blast Rate The system will remain at the Blast Rate for as long as the button is depressed plus the programmed B...

Page 22: ...rease by 10 Likewise when positioned to DEC the RATE will decrease by 10 14 MANUAL MODE LOCK OUT If the key switch is in the vertical position operate mode and the Manual Control is off see DATA MENU the manual position M of the RATE knob will only function under two 2 conditions 1 No speed typical scenario to unload truck 2 No flow signal With the RATE knob placed to the manual position M the Con...

Page 23: ...NS CONSOLE DATA PRINTOUT a LIQ display will show SPr Left DATA display will show Prn Right DATA display will show CAL To print calibration numbers depress b Depress to advance to print begin LIQ display will show SPr left DATA display will show Prn Right DATA display will show bEGn To print beginning totals depress c Depress to advance to print end LIQ display will show SPr left DATA display will ...

Page 24: ... a value of oFF means alarm is disabled c Depress to advance to DATA LOGGER TRIGGER VAlUES DATA LOGGER TRIGGER VALUE a LIQ display will show SPr Left DATA display will show triG Right DATA display will show 0 b Enter the TRIGGER VALUE c Depress to advance to DATA LOGGER TRIGGER UNITS IMPORTANT The TRIGGER VALUE default value is 0 This value must be changed to a desired number ranging from 1 9999 T...

Page 25: ...ogger using the request strings b LIQ display will show SPr Left DATA display will show dLoG Right DATA display will show oFF c Depressing steps the right DATA display between oFF and on A value of oFF means DATA LOGGER is disabled a value of on means DATA LOGGER is enabled d Depress to advance to CONSOLE DATA PRINTOUT e Depress to advance to the GLOBAL POSITIONING SYSTEM SCREENS GLOBAL POSITIONIN...

Page 26: ...ASTER switch is ON the RATE knob is on 1 10 and there is a no 0 speed detected a The NO SPEED ALARM sounds 3 beeps every 8 seconds NOTE When operating in C P or C FC valve mode the console has an automatic control valve zero speed shut off feature The NO SPEED ALARM will sound in this case The alarm will discontinue when vehicle begins moving CAUTION Do not rely on zero speed shut off when perform...

Page 27: ...tch is in the vertical position a setting of oFF disables manual control when key switch is in the vertical position c Depress to advance to LOW TANK LEVEL SHUT OFF LOW TANK LEVEL SHUT OFF a LIQ display will show MiSC Left DATA display will show LeuL Right DATA display will show oFF b Depressing steps the right DATA display between on and oFF A setting of on enables the console to automatically cl...

Page 28: ...n This will allow the use of the and keys to match the speed of the truck with the console Depress to turn CAL speed to oFF when calibrated NOTE This is not an exact reading See Appendix 1 CALCULATING SPEED CAL for further instructions c Depress to advance to CAL 2 SPEED CAL 2 SPEED NOTE The 2 speed wire has to be hooked up to the 2 speed enable on truck a LIQ display will show CAL Left DATA displ...

Page 29: ... lane width feet m if desired application rate is gal lane mile or lit lane km If desired application rate is gal mile or lit km enter 0 c If a lane width was entered depress to advance to LEFT LANE WIDTH LEFT LANE WIDTH a LIQ display will show LAnE Left DATA display will show LEFt DATA display will show 144 b Enter the left lane width inches cm c Depress to advance to CENTER LANE WIDTH CENTER LAN...

Page 30: ...E WIDTH d Depress to advance to BLAST SCREENS BLAST SCREENS a Displays blast day distance total distance day volume and total volume for product b Depress to advance through blast screens c Depress to advance to SERIAL PORT SCREENS ...

Page 31: ...play reads any other value perform the following calculation Multiply the SPEED CAL by the known distance reading then divide the sum by the actual value in DISTANCE display This will give you the corrected value to enter for SPEED CAL You must round off to the nearest 3 digit whole number EXAMPLE SPEED CAL 612 155 Known distance reading 5280 1000 Assume the actual DISTANCE display reads 5000 980 ...

Page 32: ...too fast will cause the system to oscillate C P C Sd Valve Control Range 0 to 9 0 Slow 9 Fast C F C FC Valve Control Range 0 to 9 0 Fast 9 Slow Brake Point Digit Sets the percent away from target rate at which the Control Valve motor begins braking so as not to overshoot the desired rate Range 0 to 9 0 5 1 10 9 90 Dead Band Digit Allowable difference between target and actual application rate wher...

Page 33: ...oFS Left DATA display will show Anhi Right DATA display will show 254 b Depressing allows the user to use the and keys to set to offset value desired c After desired value is set depress HIGH OFFSET is now set d Depress to advance to LOW OFFSET 2 ANTI ICE LOW OFFSET a LIQ display will show oFS Left DATA display will show AnLo DATA display will show 2 b b b b b Depressing allows the use of the and ...

Page 34: ...ncrease remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 5 Perform above voltage checks 6 If all cables test good replace Speed Sensor NOTE After testing is complete re enter correct SPEED CAL number before application PIN DESIGNATIONS 2 o clock socket location is power 10 o clock socket location is ground 6 o clock socket locatio...

Page 35: ... counts 5 If TOTAL VOLUME does not increase remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 6 Perform above voltage checks 7 If all cables test good replace Flow Sensor NOTE After testing is complete re enter correct METER CAL numbers before application PIN DESIGNATIONS 2 o clock socket location is ground 10 o clock socket locati...

Page 36: ...rag inside the turbine hub 5 If transducer assembly is replaced or if turbine stud is adjusted or replaced verify the turbine fit before reassembling Hold turbine hub with turbine on transducer Spin turbine by blowing on it Tighten turbine stub until turbine stalls Loosen turbine stud 1 3 turn The turbine should spin freely 6 Re assemble Flow Meter 7 Using a low pressure 5 psi 34 5 kPa jet of air ...

Page 37: ...100 gallons 378 liters of water 8 To verify Flow Meter calibration fill applicator tank with a predetermined amount of measured liquid i e 250 gallons DO NOT RELY ON GRADUATION NUMBERS MOLDED INTO APPLICATOR TANK Empty the applicator tank under normal operating conditions If the number displayed under TOTAL VOLUME is different from the predetermined amount of measured liquid by more than 3 complet...

Page 38: ...ng the REMOTE MASTER ON when the MASTER switch is in the ON position will energize the liquid applicator The REMOTE MASTER only switches on the applicator INSTALLATION INSTALLATION INSTALLATION INSTALLATION INSTALLATION To install a REMOTE MASTER locate the solid orange wire within the console cable Cut the orange wire and use both ends to install the REMOTE MASTER as shown in Figure 8 ...

Page 39: ... SPrt 0 TRUCK NUMBER SPr bAUd 1200 BAUD RATE SPr rAtE on RATE CHANGE ALARM SPr triG 0 DATA LOGGER TRIGGER VALUE SPr Unit Ft DATA LOGGER TRIGGER UNITS SPr dLoG oFF DATA LOGGER GLOBAL POSITIONING SYSTEM SCREENS GPS SYSt inAC GPS SYSTEM OPTIONS ALARM SCREENS ALr ALrM on AUDIBLE ALARMS ALr Lior 30 LIQUID OFF RATE ALARM MISCELLANEOUS SCREENS MiSC diSP on DISPLAY SMOOTHING MiSC Man oFF MANUAL CONTROL Mi...

Page 40: ...io CAL hSPd 0 00 TWO SPEED CAL High Gear Ratio CAL FrEq 180 COIL FREQUENCY LANE SCREENS LAnE LAnE 12 LANE WIDTH LAnE LEFt 144 LEFT LANE WIDTH LAnE Cntr 144 CENTER LANE WIDTH LAnE rGht 144 RIGHT LANE WIDTH BLAST SCREENS bLAn ddAY 0 00 DAY DISTANCE bLAn dtoL 0 TOTAL DISTANCE bLAn udAY 0 DAY VOLUME bLAn utoL 0 TOTAL VOLUME ...

Page 41: ...12 Fuse 15 Amp 510 1003 003 13 World Allison Interface or 115 0159 953 Speed Sensor Assembly 063 0171 340 14 Adapter Plug 115 0171 017 15 Dust Cap 063 0171 043 16 Console Cable 31 ft 115 0159 957 17 Anti Ice Cable 10 ft 115 0159 955 18 Switch Cover 063 0171 851 19 1 Set Filler Spacers 117 0159 421 20 Face Plate Assembly 063 0171 852 21 Display Board Spacer 107 0159 478 22 LCD Display Board 064 015...

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Page 43: ...e Coverage Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at...

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