RAMVAC Badger LF User Manual Download | Manualshive

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Badger LF

User Manual

LF

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Summary of Contents for Badger LF

Page 1: ...Badger LF User Manual LF ...

Page 2: ...s 13 E2 Faults 13 Turning the System On Off 14 Shutdown Cycle 14 Vacuum Level 14 Separation Tank 14 Section IV Care Maintenance Overview 15 Preventative Maintenance Schedule 15 Cleaning the Vacuum System 15 Cleaning the Vacuum Unit 16 Changing the Air Filter 16 Pump Head Exchange 16 Check Poly V Belt 16 Section V User Service Information Troubleshooting 17 Section VI Electrical Connections 18 Sect...

Page 3: ...e reference RAMVAC vacuum units are certified to ANSI AAMI EX606 0 1 2005 R2012 and certified to CAN CSA Standard C22 2 No 60601 11 08 and comply with NFPA 99c Level 3 vacuum requirements and are manufactured in a FDA Registered ISO 13485 2003 certified facility Type of protection against electric shock Class 1 Equipment Degree of protection against the ingress of water Ordinary Here s what you ne...

Page 4: ... 20ºF 74ºC 165ºF 0 95 29ºC 20ºF 74ºC 165ºF 0 95 29ºC 20ºF 74ºC 165ºF 0 95 Specifications The Badger LF Vacuum System must be switched by a low voltage switch It cannot be switched with High Voltage NOTICE Voltage 208 230 VAC Single Phase Frequency 60Hz only Horsepower 1 5 HP Full Load Amperes 6 2 Amps Hi EFF motor Switching low voltage 24 VDC Preset Vacuum Level 23 7 kPa 7 Hg Maximum Vacuum Level ...

Page 5: ...olt both sides of Badger LF from the pallet 4 To lift and handle the unit grasp the frame rails shown in the figure below Lifting point Lifting points 5 Verify additional parts shipped with the Badger LF Vacuum Unit for use at installation This unit is heavy Never attempt to lift or handle without assistance CAUTION Section I Introduction Use 7 16 wrench to remove nut and washer from both sides of...

Page 6: ...4 5 www DentalEZ com Section II Installation Product Features Drain Check Valve Motor Drain Slide Valve Pump Exhaust Drain Solenoid Valve Power Conduit Whip Exhaust Vacuum Gauge Belt Guard E2 Control Separation Tank Tank Inlet Tank Outlet ...

Page 7: ... than drain check valve Vents must extend minimum of 6 above tank top before turning horizontal Follow NFPA 99c Edition RAMVAC Instructions and local codes To Sewer Vent Trap Vent Waste Pipe Drain Branch Trap To Sewer Drain Branch Trap Vent Trap Vent Slide Valve must be open Facility Vacuum Lines Build Like a Drain Line Use DWV Fittings Minimum slope per 10 ft 2 mm per 1m Can be adapted to fit fac...

Page 8: ...7 www DentalEZ com 866 DTE INFO opt 4 7 www DentalEZ com Drain Valve Plumbing Options Section II Installation 27 25 10 80 ...

Page 9: ...8 www DentalEZ com 866 DTE INFO opt 4 8 www DentalEZ com Badger LF User Manual Section II Installation 20 5 3 25 ...

Page 10: ...9 www DentalEZ com 866 DTE INFO opt 4 9 www DentalEZ com Section II Installation 3 25 20 5 ...

Page 11: ...e voltageandlossofpower Overheatingwillresult CAUTION 1 2 3 F G H E2 Control Terminals RAMVAC Remote Control Panel or equivalent with illuminated 24v Switch F G H Switch Light Common F G H Electrician must provide a means to isolate the circuit electrically from the supply mains on all poles simultaneously It shall be capable of being locked in the OFF position WARNING Vac Switch Vac Light Common ...

Page 12: ... when indicated WARNING 1 To install the muffler assembly slide the assembly all the way down onto the pre installed silencer NOTE Following the directional arrows making sure that the flow arrow is pointed upwards 2 Use a 5 16 nut driver or flathead screwdriver to tighten the bottom hose clamp so that the muf fler is tightly seated onto the silencer Hose Clamp Muffler Assembly Silencer Muffler As...

Page 13: ...utside Wall Breathing Dental Vacuum System Exhaust May Be Harmful Exhaust to Outside of Building Follow NFPA 99c RAMVAC Instructions and local requirements BIOHAZARD Roof Line RunDedicatedExhaustLinesforeachRAMVAC unitinstalled DONOTconnecttoplumbingvents NOTICE Support loosely DO NOT allowing piping to touch ductwork DO NOT make solid attach ments to building structure NOTICE All joints MUST be g...

Page 14: ...the tank draining sequence Keeps track of run time hours Error Lights display fault information Section III Operation E2 Faults Faults System Status Corrective Action Maintenance System runs normally Maintenance LED is illuminated Perform Preventive Maintenance Vacuum Pump Error System will not run Remote switch indicator flashes Vacuum Pump Error LED is illuminated on E2 See Troubleshooting Secti...

Page 15: ...Nospecialskillsarerequiredbytheoperator tosafelyutilizethisequipment Contacttheinstalling dealeror RAMVACifthefollowingpagesdonotade quatelyanswerallquestions IMPORTANT Fluids in the separation tank are hazardous The Badger s drain must be properly connected to the facility s sewer plumbing NOTICE Shutdown Cycle Turn the unit OFF at the end of each day When the unit is turned off the power status ...

Page 16: ...d pump dispenser 900243 Liquid Starter Pack Mixing jug 1 gallon of Slug Buster concentrate and hand pump dispenser 900246 Liquid 4 Pack Case 4 single gallons of SlugBuster concentrate and 4 hand pump dispensers Cleaning the Vacuum System NOTE The Vacuum System should be cleaned daily NOTE Check the treatment room solids separator routinely and clean when dirty 1 Just before turning off the RAMVAC ...

Page 17: ...nit Changing Air Filters NOTE Inspect air filters every 1000 hours 1 The Air Filter is accessed by twisting the end cap on the Air Filter Housing in a count er clockwise motion 2 Replace filters every 2 000 hours or when visibly dirty Section IV Care Some parts components on the vacuum unit get hot during operation Provide the equipment ample time to cool prior to cleaning CAUTION A detailed instr...

Page 18: ...component Vacuum Pump Error fault See Vacuum Pump Error fault below Tank Float Error fault See Tank Float Error fault below Liquid Comes Out Exhaust Unit unleveled Level unit Foam in tank Use non foaming line cleaner VacuumPumpError Fault Incorrect electrical installation Correct installation Motor failure Replace motor Tripped motor overload Reset motor overload Tank Float Error Fault Separating ...

Page 19: ...18 www DentalEZ com 866 DTE INFO opt 4 18 www DentalEZ com Badger LF User Manual Section VI Electrical Connections L1 BLACK L2 RED GROUND GREEN YELLOW L2 L1 L2 L1 Vacuum Motor Power 230v 1 phase Ground ...

Page 20: ... com 866 DTE INFO opt 4 19 www DentalEZ com Section VII System Schematics Facility Plumbing Remote Switch Breaker Box Disconnect Tank Drain Vacuum devices 2 Dedicated Exhaust to outside Low Voltage Wires 3 conductors ...

Page 21: ...Manual Section VIII Parts List Diagrams Part Kit Name Part Kit No Recommended Maintenance Interval 1 Belt 39 8801 003 Every 5 Years 2 Filter Set 005301SP Yearly Regular Maintenance Kit Rotate clockwise and lift to access filter 2 2 Rotate clockwise and lift to access filter 1 ...

Page 22: ...ee chart to right 6 Front Pump Fan Cover Kit 8801 012 7 See chart to right 8 Rear Pump Fan Cover Kit 8801 013 9 Motor Kit 8801 014 10 Muffler Kit 8801 029 RAMVAC Green Touch up Paint 004288 Mechanical Replacement Parts Kits 5 Model No Part Kit Name Part Kit No Badger LF1 Pulley 5 8801 010 Badger LF2 Pulley 4 8801 011 Pump 7 Part Kit Name Part Kit No NEW Pump Kit 8801 006 Re manufactured Pump Kit 8...

Page 23: ...rts List Diagrams 1 2 5 4 3 7 6 Part Kit Name Part Kit No 1 Tank Float Kit 004612SP 2 Complete E2 Control Kit 8801 019 3 E2 Control Board Kit 8801 015 4 E2 LED Display Kit 8801 016 5 E2 Hour Meter 8801 020 6 Solenoid Valve Kit 8801 018 7 Power Harness Kit 8801 017 Electrical Replacement Parts Kits ...

Page 24: ...ingterms Warranty Period 2 years or 4 000 hours whichever comes first for the Dental Vacuum System excluding normal wear parts which includes all filters and belts 5 years or 10 000 hours whichever comes first for the vacuum pump only Please note the following additional terms of our warranty and return policy Warranties cover manufacturing defects only and do not cover defects resulting from abus...

Page 25: ...ency magnetic fields should be at levels characteristic of a typical location in a typical com mercial or hospital environment NOTE UT is the a c mains voltage prior to application of the test level GUIDANCE AND MANUFACTURER S DECLARATION ELECTROMAGNETIC EMISSIONS The Badger LF is intended for use in the electromagnetic environment specified below The customer or the user of the Badger LF should a...

Page 26: ...01 test level Compliance level Electromagnetic environment guidance Conducted RF IEC 61000 4 6 Radiated RF IEC 61000 4 3 3 Vrms 150 kHz to 80 MHz 3 V m 80 MHz to 2 5 GHz 3 Vrms 3 V m Portable and mobile RF communications equipment should be used no closer to any part of the Badger LF including cables than the recommended separation distance calculated from the equation applicable to the frequency ...

Page 27: ... DentalEZ Alabama Inc Printed in USA PN 7717 001C August 2017 2500 Highway 31 South Bay Minette Alabama 36507 866 DTE INFO opt 4 www dentalez com ...

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