Proton InteliSENS DG1130 Instruction Manual Download

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Proton Products InteliSENS DG1130 Diameter Gauge Instruction Manual (Issue 1a)

Instruction Manual

InteliSENS DG1130 Single Axis Laser Scanning

Diameter Gauge

Issue 1a

11 September 2019

Proton Products Co. Ltd.

10 Aylesbury End

Beaconsfield

Buckinghamshire HP9 1LW

England

www.protonproducts.com

Summary of Contents for InteliSENS DG1130

Page 1: ...ter Gauge Instruction Manual Issue 1a Instruction Manual InteliSENS DG1130 Single Axis Laser Scanning Diameter Gauge Issue 1a 11 September 2019 Proton Products Co Ltd 10 Aylesbury End Beaconsfield Buc...

Page 2: ...UTIONS 15 OPTICAL WINDOW CLEANING PROCEDURE 16 INSTALLATION SEQUENCE 16 MECHANICAL INSTALLATION 17 GAUGE HEAD DIMENSIONS DG1130 17 INSTALLATION NOTES 17 ELECTRICAL INSTALLATION 17 Earth connection 17...

Page 3: ...connection 46 LOGIC INPUTS 47 Logic inputs connection 47 Logic inputs configuration 48 Interrogating External Alarm 1 and External Alarm 2 Logic Input Status 48 RELAY OUTPUTS 50 Relay outputs connecti...

Page 4: ...am of a single output parameter 57 Reading a continuous stream of a block of output parameters 58 MODBUS PARAMETER ACCESS PROTOCOL 59 INPUT PARAMETERS 60 OUTPUT PARAMETERS 65 CONTACT DETAILS FOR ENQUI...

Page 5: ...2010 A12 2011 A2 2013 EN 62311 2008 Equipment Covered Product name Description Part number DG1130 Single Axis diameter gauge 00054MC007 SiDi CDi4 Colour touch screen display interface 00049MC021 Thes...

Page 6: ...InteliSENS DG1130 diameter gauge can operate as a standalone unit RS 232 RS 422 RS 485 and Ethernet communication interfaces are installed as standard for straightforward connection to computers or P...

Page 7: ...object diameter Helix Twisted braided multi core cable envelope diameter STANDARD INTERFACES 2x digital inputs User configurable function Reset Print Activation Maximum input voltage 24 Vdc 4x relay...

Page 8: ...ROFINET or EtherNet IP Wireless interfaces are not available in units destined for European markets OPTIONAL FUNCTIONALITY PI feedback controller Proportional Integral feedback controller Statistics M...

Page 9: ...Page 9 of 68 Proton Products InteliSENS DG1130 Diameter Gauge Instruction Manual Issue 1a DIMENSIONAL DRAWINGS...

Page 10: ...onal PROFIBUS PROFINET EtherNet IP communications interfaces 5 RS 232 RS 422 485 communications interface 6 CAN bus communications interface and DC power input 7 Logic and speed pulse inputs relay out...

Page 11: ...ent cannot be field retrofitted PROFIBUS interface For connection to PLCs and other process control instrumentation via an industry standard PROFIBUS network Proton part number 00054MC062 PROFINET int...

Page 12: ...7MC061 OPTIONAL FIRMWARE Optional firmware may be end user enabled through the purchase of a license key Some optional firmware functions are dependent on the presence of optional interfaces Fast Four...

Page 13: ...1a PCIS_DG PC Interface Software PC based software package User friendly graphical user interface Displays all measurements Provides menu based setting of all parameters Provides data logging presets...

Page 14: ...a the DB25 INTERFACE connector Supplies 24VDC electrical power to the gauge Provides screw terminal access to all INTERFACE connector input and output pins End user cables are sealed with three cable...

Page 15: ...cable production line applications Proton Products can supply optional adjustable cable guides for securing the passage of a cable through the optical gate cavity Do not open or disassemble The gauge...

Page 16: ...ntre outwards apply only light pressure to the tissue or cloth when wiping the optical window 4 Repeat as necessary with fresh tissues or a clean section of cloth until the optical window is clean and...

Page 17: ...uch the gauge head If a large cable is being measured then ensure that it is supported so that the cable end does not catch on the gauge Ensure that the cable alignment is perpendicular to the face of...

Page 18: ...ne version that mounts directly on the gauge body and one version that can be connected remotely via a CAN bus extension cable The remote CDI4 interface display unit can also power DC powered gauges t...

Page 19: ...d to the CAN POWER connector PSU UNI Power supply unit connected to the INTERFACE connector PSU BOB Power supply unit and break out box connected to the INTERFACE connector Alternatively power may be...

Page 20: ...us red Gauge is powered on Power Extinguished Gauge is powered off If an optional CDI4 interface display is attached to the gauge then correct power up is indicated by the display of the welcome scree...

Page 21: ...to zero Press the button to turn ON the controller outuput Press the button to HOLD the controller output voltage constant at its current value Press the button to access the function menu page Press...

Page 22: ...ccess the function menu page Press the button to advance to Home Page 5 Gauge status PID status Running average diameter Running maximum diameter Running minimum diameter Line speed from one of the sp...

Page 23: ...NS DG1130 Diameter Gauge Instruction Manual Issue 1a Function menus Press the button on the home page to access this page Press the Home icon to return to the home page or press the other icons to acc...

Page 24: ...to advance to the next page Select the shrinkage mode from options Percentage ABS Set the percentage or absolute shrinkage value depending on the setting for Shrinkage mode above A value of zero disab...

Page 25: ...on Helix Measure the envelope diameter that encloses a twisted or braided multi core cable Requires provision of line speed SMFD Single Scan Flaw Detection is NOT available in Helix mode Units Metric...

Page 26: ...the measurement it may be left at its default value of 1ms unless measurement noise is large The Reference Average Time should be set to approximately 100 times the time duration of the longest expec...

Page 27: ...alue in order to minimise the ramp up time for the Reference Diameter Start speed Setting a minimum Start speed prevents the SMFD function from logging flaws during line start up and shutdown Start le...

Page 28: ...d resume normal measurement operation Dia compensation All measured diameter values are multiplied by this Diameter Compensation factor before display or reading through a communications interface Swi...

Page 29: ...AOP response Instant Average Instant Analogue output voltage represents the value of each individual measurement Average Analogue output voltage represents the time averaged measured value Press the I...

Page 30: ...r average upper limit Under average lower limit Window dirty Select the condition under which this relay contact will close short circuit Same as above Same as above Same as above Set the relay contac...

Page 31: ...logic inputs multiple activations of any Ext alarm 1 and Ext alarm 2 logic input within this time period are counted as a single activation Speed source Preset Use the fixed Preset speed value for the...

Page 32: ...he diameter error proportional gain 0 to 100 Set the diameter error integral gain 0 to 100 Select the PID controller output polarity from options Normal Reverse Press the button to return to the home...

Page 33: ...ess the button to return to the home page Press the button to access the function menu page Press the Statistics icon on the function menu page to access this page Set the statistics mode from options...

Page 34: ...n the function menu page to access this page FFT graph Select the FFT sampling rate from options 1Hz 3Hz 10Hz 30Hz 100Hz 300Hz 1KHz or select OFF to close the FFT function FFT peak value FFT sampling...

Page 35: ...ter the access levels pages The Access levels page is a password protected page which restricts the setting of parameters The function menu pages can be locked or unlocked by selecting Locked or Unloc...

Page 36: ...riately it is not normally necessary to manually configure this interface The CAN bus interface is not intended for use with an external CAN bus network CAN bus interface The CAN bus interface may be...

Page 37: ...rth 5 7 CTS1 Not used 8 RTS1 Not used S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The above table also shows the configuration of a cable for conne...

Page 38: ...limit O o 1 5 Preset diameter Q q 19 5 Diameter averaging time 1 5000ms S s 7 5 Preset negative error limit Data may be read from the gauge by sending an ASCII string formatted as follows Upper case r...

Page 39: ...en to the gauge by sending an ASCII string formatted in any ONE of the formats shown below Lower case write character XXXXX Lower case write character Z CR Lower case write character Z LF Lower case w...

Page 40: ...ing formatted as follows Gauge type Diameter Status Position in gate CR LF Units Axis RS 422 RS 485 COMMUNICATIONS This RS 422 RS 485 interface is fitted as standard It operates independently of the o...

Page 41: ...erface The Ethernet interface may be accessed through the RJ45 connector Connector type RJ45 8P8C female socket Pin Designation Comments 1 LAN TX 2 LAN TX 3 LAN RX 6 LAN RX S Shield Ensure that the ca...

Page 42: ...r PROFIBUS COMMUNICATIONS The PROFIBUS interface is an optional extra that must be ordered for installation during manufacture it cannot be retrofitted to the gauge This communications interface opera...

Page 43: ...other communications interfaces and may be used at the same time as them PROFINET interface The PROFINET interface may be accessed through the PROFI EIP DEV connector Connector type DB9 female socket...

Page 44: ...ocol This communications interface operates independently of the other communications interfaces and may be used at the same time as them EtherNet IP interface The EtherNet IP interface may be accesse...

Page 45: ...SPD2 Speed pulse input 2 For low voltage speed pulses e g 5V TTL 13 SPD1 Speed pulse input 1 For high voltage speed pulses e g 12 24V speed encoders S Shield Ensure that the cable shield is connected...

Page 46: ...input may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 9 AGND Analogue input ground Isolated ground reference for AIP 22 AIP Analogu...

Page 47: ...inimum current of 3mA when externally pulled down to the low state Specification Minimum Typical Maximum Units Low state logic 0 input voltage 3 V High state logic 1 input voltage 10 5 V Absolute inpu...

Page 48: ...Set output parameter bit DW1 9 0 Print EXT ALARM 2 message to a printer connected to the RS 232 port Set output parameter bit DW1 9 1 3 Line Rev Direction Decrement the length of the line Input DW lo...

Page 49: ...ts InteliSENS DG1130 Diameter Gauge Instruction Manual Issue 1a 5 Line speed too high for helix mode 0 OK 1 Too High 6 Gauge overheat 0 OK 1 Gauge overheat 7 8 External alarm 1 0 OK 1 Alarm 9 External...

Page 50: ...COM2 Relay 2 common 19 NO3 Relay 3 normally open contact 7 COM3 Relay 3 common 20 NO4 Relay 4 normally open contact 8 COM4 Relay 4 common S Shield Shield Ensure that the cable shield is connected to t...

Page 51: ...be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 3 AOUT1 Analogue output 1 4 AOUT3 Analogue output 3 15 Agnd Analogue output ground Isola...

Page 52: ...n The PI feedback controller may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 1 P0V PI feedback controller ground reference Isolated...

Page 53: ...ets the capstan or extruder operating midpoint and the PI feedback controller output drives the capstan or extruder above or below this operating midpoint Note that the PI feedback controller ground r...

Page 54: ...e same scaling as the primary control input through R1 of the controlled equipment i e R1 R2 If the scaling between the two control inputs is different then the PI feedback controller gain must be adj...

Page 55: ...11 DGND Logic inputs Digital ground For logic and speed pulse inputs NOT isolated 12 SPD2 Speed pulse inputs Speed input 2 Low voltage Low 2 V High 4 V Max 30 V 13 SPD1 Speed pulse inputs Speed input...

Page 56: ...only with bit 15 as the most significant bit Unused or reserved bits are set to binary zero Numerical value words Words defined as a numerical value are formatted as a string of characters representi...

Page 57: ...S 232 communication with the gauge then the carriage return followed by line feed CR LF sequence of commands can be replaced by a single press of the Enter key Reading a single output parameter Use th...

Page 58: ...of output parameters Use the following request format to read a contiguous block of output parameter values as a continuous stream Request format Output parameter number Space Number of parameters CR...

Page 59: ...Function 1 byte Modbus function code determines read or write operation Data Multiple bytes Length and data dependent on function CRC 2 bytes Cyclic Redundancy Check for errors not required for Modbu...

Page 60: ...um 0 01mil 0 20000000 1000000 DW5 DW6 Preset Y diameter 1 0 01um 0 01mil 0 20000000 1000000 DW7 DW8 Preset Z diamter 1 0 01um 0 01mil 0 20000000 1000000 DW9 DW10 Preset Ovality 1 0 01um 0 01mil 0 2000...

Page 61: ...Core number for helix 1 1 1 100 2 DW42 Flaw interval time 1 0 001s 1 0 001m 1 0 001ft 1 65535 100 DW43 SMFD reference diameter average time 1 1ms 1 1000 100 DW44 SMFD measurement average time 1 0 1ms...

Page 62: ...ine speed 0 Preset 1 Pulse 2 Analouge 0 DW53 Preset line speed 1 1m min 1 ft min 0 65535 1000 DW54 Full scale gain of line speed 1 1m min 1 1ft min or 1 0 0001pulse meter 1 0 0001pulse ft 1000 DW55 DW...

Page 63: ...witch 0 OFF 1 ON 0 DW71 Statistics time 1 1s 1 1m ft 1 65535 10 DW72 Statistics Mode 0 Time 1 Length 2 One Reel 0 DW73 FFT sampling rate 0 OFF 1 1Hz 2 3Hz 3 10Hz 4 30Hz 5 100Hz 6 300Hz 7 1KHz 0 DW74 H...

Page 64: ...99 DW100 iBus IP Address C0A80165 192 168 1 171 DW101 DW102 iBus Subnet Mask FFFFFF00 255 255 255 0 DW103 DW104 iBus Gateway C0A80101 192 168 1 1 DW105 DW106 Destination IP address for UDP last sectio...

Page 65: ...ge 1 ABS 5 High Resoulation for Diameter 0 OFF 1 ON 6 Over average upper limit 0 OK 1 Over limit 7 Under average lower limit 0 OK 1 Over limit 8 Over X upper limit 0 OK 1 Over limit 9 Under X lower li...

Page 66: ...01um mil 20000000 20000000 DW17 DW18 Z error 1 0 01um mil 20000000 20000000 DW19 DW20 Ovality error 1 0 01um mil 20000000 20000000 DW21 DW22 Latest lump value 1 0 01um mil 20000000 20000000 DW23 DW24...

Page 67: ...1um mil 0 20000000 DW47 DW48 Maximum diameter 1 0 01um mil 0 20000000 DW49 DW50 Minimum diameter 1 0 01um mil 0 20000000 DW51 DW52 Mean diameter 1 0 01um mil 0 20000000 DW53 DW54 Chi of normal distrib...

Page 68: ...service protonproducts com Europe europe service protonproducts com MANUAL FEEDBACK AND COPYRIGHT Please email feedback on this manual to manuals protonproducts com This manual contains details of eq...

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