Presto Lifts PPS1100-62-CB Installation, Operation And Service Manual Download

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Counter Balance

Stacker

Model PPS1100-62-CB

Installation, Operation

and Service Manual

Model Number ___________________
Serial # _________________________
Date Placed in Service _____________

IMPORTANT: READ CAREFULLY
BEFORE INSTALLING OR OPERATING LIFT

Part orders are subject to a $50 minimum charge.

JAN 2014

Summary of Contents for PPS1100-62-CB

Page 1: ...ion Operation and Service Manual Model Number ___________________ Serial _________________________ Date Placed in Service _____________ IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Par...

Page 2: ...responsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does no...

Page 3: ...peration 9 S E C T I O N 6 Maintenance 9 A Weekly Operations Maintenance Checks 10 B Monthly Operations Maintenance Checks 10 S E C T I O N 7 Troubleshooting 11 ORDERING REPLACEMENT PARTS 26 RESTOCKIN...

Page 4: ...nd feet A foot or hand caught between the stacker and a fixed object will be crushed or even cut off If traveling forks first keep both hands on the control handle and be careful when changing S E C T...

Page 5: ...ople DO NOT handle unbalanced unstable or loosely stacked loads DO NOT travel with forks or platform in an elevated position DO NOT handle tall unsecured or unstable loads that could fall DO NOT allow...

Page 6: ...ind the pallet that you are lifting which may bend the tips of forks and overload the capacity of the stacker To Travel To travel rotate the butterfly controls throttle on the upper part of the handle...

Page 7: ...the end of the handle comes in contact with the operator s body the stacker will automatically reverse direction and travel away from the operator When the reversing safety bar comes in contact with y...

Page 8: ...N 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat rollers...

Page 9: ...precautions while working with and or charging bat teries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the previ...

Page 10: ...CHAINS Check to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LA...

Page 11: ...out brushes in pump motor Low hydraulic pressure caused by Pressure relief valve needs adjustment Pump check valve stuck open Faulty solenoid valve Faulty wiring from lift switch to solenoid Faulty l...

Page 12: ...PRESTO OWNER S MANUAL Page 12 COUNTER BALANCE STACKER ORDERING REPLACEMENT PARTS CONTACT PRESTO WITH SERIAL NUMBER TO GET CORRECT PART NUMBER Figure 2 PPS1100 62 CB...

Page 13: ...PRESTO OWNER S MANUAL Page 13 COUNTER BALANCE STACKER Figure 3 PPS1100 62 CB Exploded View...

Page 14: ...PRESTO OWNER S MANUAL Page 14 COUNTER BALANCE STACKER Figure 4 PPS1100 62 CB Steering System...

Page 15: ...Screw M612 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet big 1 7105 Electrical Outlet small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 711...

Page 16: ...PRESTO OWNER S MANUAL Page 16 COUNTER BALANCE STACKER Figure 6 Wiring Diagram...

Page 17: ...PRESTO OWNER S MANUAL Page 17 COUNTER BALANCE STACKER August 2011 to Present Figure 7 Wiring Diagram...

Page 18: ...STACKER Figure 8 PPS1100 62 CB Fork Carriage Assembly Prior to October 09 Item Description Qty 5100 Lift Frame Jointing 1 5200 Fork 2 5001 Bolt 4 5002 Nut 4 5003 Ring 62 4 5004 Bearing 6305 4 5005 Ri...

Page 19: ...R BALANCE STACKER Figure 9 PPS1100 62 CB Fork Carriage Assembly After October 09 Item Description Qty 5100 Lift frame jointing 1 5200 Fork 2 5001 Bolt 4 5002 Nut 4 5008 Mast roller 30307V B 4 5009 Sna...

Page 20: ...001 Washer 10 2 6002 Nut M10 2 6003 Nut 10 2 6004 Bolt M10 1 6005 Spring Ring 20 2 6006 Pin 1 6007 Pin f2 5x16 2 6008 Connect Axel f8x28 2 6009 Chain Pole 2 6010 Pin f2 5x25 2 6011 Hoop 1 6012 Washer...

Page 21: ...PRESTO OWNER S MANUAL Page 21 COUNTER BALANCE STACKER Figure 11 PPS1100 62 CB Drive Unit...

Page 22: ...RTN STR 1 8 NPT Nylon 1 5 Tube SUCT STR 3 8 NPT Nylon 1 6 Filter Screen M Series Suct 1 7 RESV PLSTC 6 75x6 75x11 V MT 1 8 Clamp Hose Worm Gear RSV M SER 2 9 Plug RESV Breather Fill 3 4 14 1 10 Motor...

Page 23: ...00 62 CB Cylinder Assembly Item Description Qty 4101 Dustproof Ring 1 4102 U Ring 1 4103 Direction Sleeve 1 4104 O Ring 6 3x1 8 1 4105 Nut M8x1 1 4106 O Ring 43 7x2 65 1 4107 Piston Rod 1 4108 Sleeve...

Page 24: ...age 24 COUNTER BALANCE STACKER Figure 14 PPS1100 62 CB Chain Wheel Assembly Item Description Qty 4001 Bolt 2 4002 Washer 5 2 4003 Screw 2 4004 Cover 1 4005 Chain Wheel 2 4006 Ring 25 2 4007 Chain Axle...

Page 25: ...PRESTO OWNER S MANUAL Page 25 COUNTER BALANCE STACKER Figure 15 PPS1100 62 CB Labels Precautionary Warnings...

Page 26: ...s plate is located within the cabinet or the angle iron cylinder cross support To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB f...

Page 27: ...r information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All produc...

Page 28: ...designs cannot be returned under any circumstances Presto Cus tomer Service reserves the right for final judgment on all product returns The RGA number must appear on the outside of any packaging mat...

Page 29: ...LET PRESTO MEET THOSE NEEDS MANY NEEDS REQUIRE MANY OPTIONS...

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