Pramac ES5500X 5.5 KW Supplemental Instructions Download | Manualshive

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Supplemental Instructions

for

Pramac ES5500X 5.5 KW

Generator Set

1 December 2003

NSWC Coastal Systems Station

Panama City, FL

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Summary of Contents for ES5500X 5.5 KW

Page 1: ...Supplemental Instructions for Pramac ES5500X 5 5 KW Generator Set 1 December 2003 NSWC Coastal Systems Station Panama City FL ...

Page 2: ...inal board is correct The second figure illustrates use of the template during rewiring When following TSB 1001 also note these discrepancies Pramac does not need to be contacted for the replacement part as indicated on the TSB it is provided as part of this delivery It is very easy to overlook the remark in the TSB that there are two proce dures included in the instruction Be sure to read through...

Page 3: ...is correct and may be used when connecting the new wire harness An electrical diagram is also shown on page 2 Where the ground to neutral jumper exists on the panel use the following procedures to remove it There are 2 sets of procedures below If your generator exhibits both problems the corrective actions can easily be combined Read both sets of procedures thoroughly Upon receipt of the wiring ha...

Page 4: ...h connects directly to one of the receptacles 11 Connect the Blue wire of the harness to the position on the connector block opposite the black wire which connects directly to one of the receptacles 12 Connect the White wire of the harness to the position on the connector block opposite the white wire which connects directly to one of the circuit breakers 13 Connect the Black wire of the harness t...

Page 5: ...es point to a neutral white wires point Reference Figure 3 below for the typical position circled in red Note that the jumper could possibly be on any of the receptacles but should be as shown below 3 Loosen the green screw on the receptacle where one end of the jumper is connected and remove the jumper from that position Re tighten the screw 4 Loosen the silver screw on the receptacle at the othe...

Page 6: ...5 WIRING HARNESS TEMPLATE ...

Page 7: ...6 USING THE WIRING HARNESS TEMPLATE ...

Page 8: ...S5500X 5 5 KW GENERATOR SET REPAIR PARTS KIT LIST ITEM PART NO QTY O ring 24341 000224 1 Rope 114650 76630L 1 Knob 160910 76620 1 Strainer oil filter 114250 35110 1 Fuel Filter W3 1 2 1 Air Filter 114650 12590 1 ...

Page 9: ...of fuel tank 2 Ensure Engine Speed Lever is in the STOP position 3 Disconnect the rubber fuel supply line from the engine and cut to 6 length Figure 1 Figure 1 4 Disconnect metal supply line from injector pump Figure 2 Figure 2 5 Remove the three nuts holding the fuel injector pump to engine remove pump from engine 6 Remove hose barb fitting that rubber supply line was connected to from the fuel i...

Page 10: ...or pump ensuring the fuel control pin Figure 4 lines up in the middle of the guide on the engine Figure 5 Figure 4 Figure 5 9 Install the three nuts holding the fuel injector pump 10 Reconnect the metal fuel supply line in its original position 11 Connect the new vent line to the hose barb on the new valve Figure 6 install clamp Figure 6 ...

Page 11: ...lamps Figure 7 13 Remove fuel return hose on top of the engine and cut to 9 length 14 Install new vent hose with tee to the injector and attach vent hose to the tee Figure 8 install clamps Figure 8 15 Remove top intake manifold bolt and install clamp provided with kit Figure 9 Figure 9 ...

Page 12: ... Remove fuel return hose from fuel tank Replace hose barb on quick disconnect with new hose barb and hose with clamps in kit Figure 10 Figure 10 17 Completed installation should look like Figure 11 Figure 11 ...

Page 13: ...ners 4 each hex head bolts with 4 each nylok nuts 2 Two handle assemblies 1 right 1 left Handles are marked on the inside of the clamping area with either an R for right side handle or L for left side handle 3 Two handle caps with fasteners 4 each socket head screws Figure 1 Kit Contents ...

Page 14: ... L handle assembly one handle cap and two socket head screws install the left handle on the upright brace approximately 1 below the horizontal brace on the left side of the generator see Figure 2 3 Installation of the right side handle is identical to the left handle Figure 2 Handle Installation ...

Page 15: ...nch 2 Using one wheel assembly two hex head bolts and two nylok nuts install one wheel on the right side of the generator as shown in Figure 3 Note bolt holes provided in generator frame for this purpose 3 Installation of the left wheel assembly is identical to the right wheel Figure 3 Wheel Installation ...

Page 16: ... PHASE ENGINE YANMAR L100 ENGINE HP 10 HP TSA IS NSWC DD CODE E53 POC IS MARK BLACK PA IS NAVICP M CODE 058131 POC IS RON KIMMEL FSCM 1ZKG1 CCF DATE 05 03 DP110445 1J0J6 COVER ELECTRICAL GE 9G 6115 01 510 3098 1PAOZZ 1EAZ ES5500X 1ZKG1 GENERATOR PORTABLE 7HH6115 01 501 7368 1PAODD 1SEZ G080101 1ZKG1 FILTER FLUID 9C 2910 01 509 7325 7PAOZZ E 1EAP 114250 35110 0AK42 STRAINER LUBE OIL 9C 2815 01 353 ...

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