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Safety Instruction

 

AHE58-55

 Instruction Manual

 

 

 
 
 
 
 
 
 
 

 
 
 
 
 
 

 

 

1  Installation Instructions

 

1.1  Product specifications 

Product Type: AHE58-55; maximum motor speed: 5000 r / min; Supply Voltage: AC 220 

±

 44 

V; Power frequency: 50Hz/60Hz; Maximum output power: 550W; maximum motor torque: 3Nm. 

1.2  Pedal installation 
       

 

First, With self-tapping screws fastening the pedals

under the proper position of the platen 

.(direct drive servo motor 

and control box

has been fixed on the sewing machine head

). 

Then the two ends of the pedal connecting rod

 are connected with the pedals

 and the 

bottom pedal

 

Fig.1-1 Direct drive machine controller installation diagram 

·

 

Please read this manual carefully, also with related manual for the machinery before 

use the controller.

 

·

 

For installing and operating the controller properly and safely, qualified personnel 

are required.

 

·

 

Please try to stay away from arc welding equipment, in order to avoid 

electromagnetic interference and malfunction of the controller.   

·

 

Keep in room bellow 45° and above 0°   

·

 

Do not humidity below 30% or above 95% or dew and mist of places.   

·

 

Install the control box and other components, turn off the power and unplug the 

power cord. 

·

 

To prevent interference or leakage accidents, please do the ground work, the power 

cord ground wire must be securely connected to an effective way to earth.. 

·

 

All parts for the repair, provided by the Company or approved before use. 

·

 

performing any maintenance action, you must turn off the power and unplug the 

power cord. There are dangerous high voltage control box, you must turn the power 

off after one minute before opening the control box. 

·

 

This manual marked with the symbol of the Department of Safety Precautions must 

be aware of and strictly adhered to, so as not to cause unnecessary damage. 

 

Summary of Contents for AHE58-55

Page 1: ...troller properly and safely qualified personnel are required Please try to stay away from arc welding equipment in order to avoid electromagnetic interference and malfunction of the controller Keep in room bellow 45 and above 0 Do not humidity below 30 or above 95 or dew and mist of places Install the control box and other components turn off the power and unplug the power cord To prevent interfer...

Page 2: ...et black Fig 1 3 Controller Interface Definition If the plug does not go in check the plug and socket matches needle insertion direction or the direction is correct Light socket and presser foot lifter solenoid interfaces are 1 2 interface head lights black connector interface please note that distinction 1 4 Wiring and Grounding Must prepare the system grounding project please be a qualified elec...

Page 3: ...le operation panel It including pattern sewing mode start end back tacking and foot lifter stop needles and trimming and slow start operation set The operation system automatically power on that HMI will a self test then all icons will flash once in the LCD display areas and only display the current settings of the system the other did not choose that the icon will not be lighted see figure 2 2 Fi...

Page 4: ...d close end back tacking The current status is displayed on the left of LCD Detailed see 3 1 2 before and after sewing settings instruction 4 Free sewing mode key Every effective pushed the key once the system selects free sewing mode The free sewing status is displayed below LCD Detailed see 3 1 1 model sets of sewing 5 W sewing mode key Every effective pushed the key once the system selects W se...

Page 5: ...ode various sewing modes are available after technical parameters settings As the default setting the system enters this mode when it starts Under this mode such basic functions as normal sewing work and modes change can be realized but no change inside parameters and setting During working if long time without press button HMI will change to idle status automatically and will cancel the operation...

Page 6: ... by using keys and keys The value range is 1 99 stitches It set pin number to be completed before star back tacking Note End back tacking setting method is similar with start back tacking setting method basically except the key 3 1 3 Soft start setup Press key entry into soft start status If choice soft starts the icon is lightened in LCD areas Press this key again to exit soft start status the ic...

Page 7: ...the use of performance adjustments 3 2 1 How to enter the technician mode Step 1 Under operator mode press key and key the LCD will display PD 0000 and then set the password 0000 to enter technician mode Step 2 Use keys and keys to input the password and then press key If the password is correct then enter technician mode the LCD will display 00 0200 otherwise it will return to operator mode Step ...

Page 8: ... too much noise and vibration This parameter do not affect the electrical 1 0 1800 200 2200 Start back tacking speed 11 1800 200 2200 End back tacking speed 1 2 1800 200 2200 Continuous back tacking speed 1 3 24 0 70 Start back tacking stitch compensation 1 1 4 20 0 70 Start back tacking stitch compensation 2 1 5 24 0 70 End back tracking stitch compensation 1 Back tacking setup 1 6 20 0 70 End ba...

Page 9: ... 800 0 1024 Two segment controls the speed slope mid turning point of pedal Simulated value the parameter 30 set to 1 effective the value is between 38 and 39 3 3 2 1 2 Arithmetic Curve supplementary parameter the parameter 30 set to 2 effective 1 Square the low speed control is very well slow start after fast Pedal forward angle Speed Pedal forward angle Speed Pedal forward angle Speed Pedal forw...

Page 10: ...024 Pedal low speed running position upper see5 1 the value is between 37 and 39 3 9 962 0 1024 Pedal simulation the largest of value see 5 1 the value is not lower than the parameter 38 3 A 100 0 800 Pedal press foot lifting confirm time 4 0 1 0 1 Run to up needle position after Power on 0 no action 1 action 41 1 0 1 Automatically reinforcing functions chose the machine head is not automatically ...

Page 11: ...time 5 0 1 1 100 Stitch counting proportion set up 51 1 1 9999 Stitch counting value set up 5 2 0 0 4 Stitch counting mode selection 0 no counting 1 Counting up according to stitch number after reaching set value then restart 2 Counting down according to stitch number after reaching set value then restart 3 Counting up according to stitch number after reaching set value then motor should stop auto...

Page 12: ...o stitch number after reaching set value motor should stop automatically recounting should be restart by S4 152 INI CRS or the button A on operation panel 61 0 0 1 2 Translating Parameter 0 no action 1 Download parameters the panel will parameter from panel to controller 2 Upload parameters the panel will parameter from controller to panel 6 2 0 1 2 XXXX Restore storage parameter Only restore para...

Page 13: ...operator mode 3 3 2 Administrator parameter table Table 3 2 Administrator mode parameter Mode Parameter Default Rang Comment 0 2 1 0 1 2 3 Mode selection for trimming sequence 0 According to the parameters 03 set angles is trimming until up position delayed 06 time off 0 3 10 5 359 1 According to the parameters 03 set angles is trimming until 04 set angles off 2 According to the parameters 03 set ...

Page 14: ...e 1 B 140 0 359 Clamp end angle 3 1 0 0 1 The automatic test mode selection 0 order stitches 1 order time 3 2 300 0 1000 The safety SW alarm confirm time ms the same way does not distinguish between direct drive safety SW and flat lock trim of protection SW 3 3 50 0 1000 The safety SW restore confirm time ms Stop mode 3 4 0 0 1 Motor rotation direction setup 1 Forward 0 Reverse motor machine head ...

Page 15: ...mode If the HMI detects something wrong from controller it will jump automatically to warning mode and show error code by 8 segment see During wrong warning mode the user can set technician parameter change administrator parameter and HMI parameter self change or monitor mode Exit these modes not back to idle but back to wrong warning mode It will return normal status after fixing error and resett...

Page 16: ... Step 4 the parameter confirms correct press key until the red light of HMI are bright or buzz produces a long loud release key HMI and the whole system restore storage parameter 4 2 Adjust the up needle position Step 1 Press and keys enter monitor mode to the NO 24th monitoring parameters As shown in Figure 4 2 Step 2 Turn the handwheel so that the wiper to the position of the up needle position ...

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