Pioneer DV-696AV-K Service Manual Download

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

DV-490V

DV-696AV-S

RRV3452

DVD PLAYER

DV-696AV-S

DV-696AV-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Remarks

DV-696AV-S

WYXZT5

AC220 to 240 V

DV-696AV-S

WVXZT5

AC220 to 240 V

DV-696AV-K

WYXZT5

AC220 to 240 V

DV-696AV-K

YXZTUR5

AC220 to 240 V

DV-696AV-S

YXZTUR5

AC220 to 240 V

For details, refer to "

Important Check Points for Good Servicing

" .

T-ZZR JULY 2006 printed in Japan

Summary of Contents for DV-696AV-K

Page 1: ...ingapore 159936 PIONEER CORPORATION 2006 DV 490V DV 696AV S RRV3452 DVD PLAYER DV 696AV S DV 696AV K THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Region No Remarks DV 696AV S WYXZT5 AC220 to 240 V 2 DV 696AV S WVXZT5 AC220 to 240 V 2 DV 696AV K WYXZT5 AC220 to 240 V 2 DV 696AV K YXZTUR5 AC220 to 240 V 5 DV 696AV S YXZTUR5 AC220 to 240 V 5 For details r...

Page 2: ...T IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1 A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS LASER DIODE CHARACTERISTICS FOR DVD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 650 nm FOR CD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 780 nm Additional Laser Caution See page 55 726000A140 1 Laser diode is driving with Q2303 Q2305 650nm LD and Q2302 Q2304 780nm LD o...

Page 3: ... the product Please check that neither solder debris nor screws remain inside the product 8 There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on...

Page 4: ...14 WAVE FORMS 38 4 PCB CONNECTION DIAGRAM 41 4 1 LOADING and SW PCB ASSYS 41 4 2 DVD MT PCB ASSY 42 4 3 OPERATION OPERATION 2 and OPERATION 3 4 PCB ASSYS 46 4 4 POWER PCB ASSY 50 5 PCB PARTS LIST 52 6 ADJUSTMENT 53 6 1 WHEN REPLACING DVD DECK 53 6 2 TEST MODE 54 6 3 TEST MODE IN 55 6 4 DISC REMOVAL METHOD 56 7 GENERAL INFORMATION 57 7 1 DIAGNOSIS 57 7 1 1 DISPLAY SPECIFICATION OF THE TEST MODE 57 ...

Page 5: ... audio signals for connection to a compatible colour TV or monitor PIN no 1 Audio 2 R out 3 Audio 1 L out 4 GND 7 B out 8 Status 11 G out 15 R out 17 GND 19 Video out 21 GND HDMI output HDMI output 19 pin Digital audio characteristics Frequency response 4 Hz to 44 kHz DVD fs 96 kHz S N ratio 115 dB Dynamic range 100 dB Total harmonic distortion 0 0025 Wow and flutter Limit of measurement 0 001 W P...

Page 6: ...oduct are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES PACKAGE GIFT SHEET POLYBAG INSTRUCTION RED CAUTION PACKAGE BATTERY MANGAN PACKAGE PACKAGE POLY BAG INSTA5 TRANSMITTER CORD RCA PIN PACKAGE PAD 15 14 18 18 3 4 14 13 For WVXT5 type For WYXZT5 YXZTUR5 types 2...

Page 7: ...17 Instruction Book See Contrast table 2 18 Carton Label See Contrast table 2 Mark No Description Part No Mark No Symbol and Description DV 696AV S WYXZT5 DV 696AV S WVXZT5 DV 696AV S YXZTUR5 DV 696AV K WYXZT5 DV 696AV K YXZTUR5 1 Cord Set AC 1206158802 1206138802 1206158802 1206158802 1206158802 7 Instruction Book English Not used J2J00501B Not used Not used Not used 8 Instruction Book English It...

Page 8: ...13 8 19 4 5 14 19 19 2 27 3 17 19 31 19 19 101C 22 22 22 22 26 22 22 22 11 13 13 16 19 18 18 18 18 23 24 25 OPERATION 3 PCB ASS Y PCB280 OPERATION 2 PCB ASS Y PCB270 OPERATION 1 PCB ASS Y PCB130 DVD PCB ASS Y 101 101A 101E 101M 101G 101I 101D 101N 101J 101B 101K 101L 101F 101H PCBDF0 12 12 16 PCBDG0 OPERATION 4 PCB ASS Y 22 22 101O 101P 30 29 Refer to 2 3 06 DVD MECHA SECTION FRONT PANEL SECTION 7...

Page 9: ... NSP 101F Button Frame 1 735WPA0874 NSP 101G Button Frame 4 735WPA0879 NSP 101H Button Frame 2 See Contrast table 2 NSP 101I Button Frame 5 See Contrast table 2 NSP 101J Button Frame 3 See Contrast table 2 NSP 101K Button Cap See Contrast table 2 NSP 101L Button Cap 2 See Contrast table 2 NSP 101M Button Cap 1 See Contrast table 2 101N Spring Flap DVD 743WKA0052 101O SHEET DVD 7236740001 NSP 101P ...

Page 10: ...epair is needed replace the LOADER SUB ASS Y PCB610 LOADING MOTOR PCB ASS Y CD2302 Do not replace the parts Because minute adjustments are needed if this condition is disassembled further more If the repair is needed replace the DVD MECHA ASS Y SW PCB ASS Y 10 AB AB AB AA Pickup leneses GEM1004 GED 008 Grease GEM1018 34 15 14 21 18 11 23 9 AB 19 1 29 AB AB 3 12 20 6 4 SW1 31 PCB640 27 22 22 16 2 C...

Page 11: ...rse 92P100125A 14 Gear Pulley 92P100123A 15 Gear Main 92P100124A 16 Gear Feed 92P100116A NSP 17 SW PCB Assy PCB640 A2F101A640 18 Plate Clamper 92P000023A 19 LOADER SUB ASSY B 92AAA0019B 20 Clamper 92P100122A 21 Screw Pan M1 7x3 P3 814011730U 22 Screw Pan M1 7x2 3 P3 814011723U 23 Rack Loading 92P100121A 24 Gear Motor 92P100088A 25 Feed Rack Assy 92AAA0017A 26 Screw T Tite B M1 7x5 0 P3 813381750U ...

Page 12: ...O TROPEN TRCLOSE TRSO FOSO STBY V1P4 T F LOAD MOT_SLED MOT_SPDL OPU SPINDLE STEPING SLED MOTOR LIMIT TRIN TROUT 16Mbit FLASH IC4004 S29AL016D70TFI020 MA0 MA11 DQ0 DQ15 DQM0 DQM1 DBA0 DBA1 SDCLK SDCKE DWE DRAS DCAS DCS A D A0 A20 AD0 AD7 PRD PCE PWR 64Mbit SDRAM IC4005 EM638165TS 7G A A SDA 16 CLK 12 HOTPLUG 19 POWER 18 15 SCL HDMI TRANSMITTER IC IC5901 MT1392E C L SCL SDA 92_Y0 Y7 92_VCK 92_ACLK X...

Page 13: ...ASDAT0 2 1 COAXIAL JACK J8102 COAXIAL ASPDIF 1 OPTICAL OS8001 OPTICAL 5 3 SL C LS RS S LFE JACK J8002 6 LFE 2 SR A C IC8006 7 8 AUDIO LPF AND AMP IC RC4580IDR F J8001 3 2 R L VIDEO DRIVER 6CH IC IC7301 LA73054 TLM E LETTER I XP S_Y S_C R CR B CB G Y CVBS 3 5 Y U CVBS Y U V J7302 2 V 19 CVBS 21PIN CONNECTOR J8101 11 15 R OUT G OUT 16 7 B OUT 3 L 4CH BUS SW IC IC7302 SN74CBT3257PWR D SQUEEZE VSEL1 V...

Page 14: ...it FLASH IC4004 S29AL016D70TFI020 64Mbit SDRAM IC4005 EM638165TS 7G SDA SCL MPEG MICON BLOCK IC4001 MT1389FE E L AUDIO CODEC INTERNAL DAC 1 8V HDMI TRANSMITTER IC IC5901 MT1392E C L A0 A20 AD0 AD7 MA0 MA11 DQ0 DQ15 HDMI CONNECTOR CP5901 92_Y0 Y7 92_VCK 92_ACLK TX0 TX1 TX2 TXC RESET IC IC4003 BD5229G TR ASPDIF AMUTE VIDEO DRIVER 6CH IC IC7301 LA73054 TLM E 6CH VIDEO DAC S_VIDEO S CVBS OUT RGB OUT C...

Page 15: ...V FL DC 28V AT 12V for mute P CON 6V P CON 12V P ON H FL DC Q515 P CON 5V SW Q510 P CON 12V SW Q504 FL P CON SW Q502 28V P CON SW VOLTAGE CTL IC501 KIA431A AT PHOTO COUPLER IC504 PS2561AL1 1 V W POWER CTL IC502 STR A6131M 6V REG IC503 PQ070XF01SZH REG 1 8V IC4006 LM1117S ADJ 1 8V HDMI 5V REG IC IC5902 PQ1K503M2ZPH V 5H ...

Page 16: ...3E STB DO F to M IR CLK AT 3 3V AT 3 3V AT 3 3V CP601 CP4002 P CON 12V P CON 5V FL DC FL DC GND GND AT 12V for MUTE P ON H P CON 6V 28V GND M GND D GND P CON 5V FL DC FL DC 28V AT 3 3V GND P CON 12V AT 12V for MUTE P CON 6V GND M GND D P ON H D660 LTL 1CHEE 002A HDMI LED RED R664 330 1 4W W808 W807 OPERATION 4 PCB ASSY A2I903ADG0 H 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 J8101 21PIN ...

Page 17: ...VCC E D C SW1 DVD CD VRF RF_OUT B A VR COM VR CD LD CD LD DVD GND NC T DRV T RTN F DRV F RTN F VR DVD GND PD GND 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 DRIVE DVD OPTICAL PICK UP LOADING MOTOR PCB ASSY A2F101A610 E SW PCB ASSY A2F101A640 D H1 H2 E H1 H2 E J8002 LS RS C U LEF 1 2 3 4 5 6 J7...

Page 18: ...E DQ10 DQ11 DQ12 A2 DQ13 A3 DQ14 A4 DQ15 A0 A5 A1 A6 A2 A7 A3 A8 A4 A5 A18 A6 A19 A7 A8 A9 SDA A10 SCL A11 V 3 A12 A13 A14 A15 UWR URD A16 A17 A18 A19 A20 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 PWR A16 A15 A14 A13 A12 A11 A10 A20 PCE PRD AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 A17 A9 A1 A0 PWR PCE PRD D_GND FP_SCK FP_DI FROM TO LOADER MOTOR DRIVE 3 3 0 0 3 3 3 3 3 3V 1 8V VCC WP SCL SDA NC NC NC GND V 3D ADIN IO...

Page 19: ...4 92_Y3 92_Y5 92_Y4 92_Y6 92_Y5 92_Y7 92_Y6 92_Y7 92_VCK MA4 HDMI_SCL MA5 HDMI_SDA MA6 XO URST MA7 HSYNC VSYNC MA8 MA9 MA11 SDCKE PWDN SDCLK V 1R8 V 3 V 3E V 3A FLDC FLDC MA3 28V MA2 D_GND MA1 MA0 MA10 V 3 DBA1 RXD DBA0 TXD D_GND DCS DRAS DCAS DWE DQS1 LIMIT DQM1 DQ8 DQ9 FP_SCK DQ10 FP_DI DQ11 STB DQ12 DQ13 FP_DO IR V 3E FLDC 28V FLDC DQ15 DQ14 DQM0 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 RESET HDMI_SCL H...

Page 20: ...DV 696AV S 20 1 2 3 4 1 2 3 4 C D F A B E 3 5 DVD MT PCB ASSY 2 7 A 2 7 DVD MT PCB ASSY A2J003A130 A 2 7 MEMORY BLOCK 1 7 A 1 7 A 7 7 A ...

Page 21: ... F A B E S29AL016D70TFI020 16Mbit FLASH IC A 2 7 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS ...

Page 22: ...05 TP2306 TP2309 TP2310 TP2311 TP2312 TP2313 TP2314 TP2315 TP2316 TP2317 TP2318 TP2319 TP2308 TP2307 TP2320 TP2321 TP2322 TP2323 TP2302 JG002 JG003 JG004 JG005 JG006 JG007 TP2324 TP2325 TP2326 TP2327 TP2328 TP2303 JG001 TP2329 W864 W865 IOA V 5S V 5S F V20 E D C IOA RF B A MDI1 T T F F TRSO LOAD LOAD TROUT V 6A TRIN V 3F OPO OP OP LIMIT MOT_SLED MOT_SLED MOT_SPDL MOT_SPDL V 3F TRCLOSE TROPEN LOAD ...

Page 23: ...8 TP2337 W807 NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE V20 A B C D E V 3F F MDI1 LDO2 LDO1 IOA V1P4 LDO1 LIMIT TROUT TRIN STBY DMSO FMSO TRCLOSE TROPEN TRSO FOSO LDO2 OPO OP OP RF V 3F V 5S FOSO V 6A D_GND M_GND STBY DMSO V1P4 FMSO MOT_SPDL MOT_SPDL MOT_SLED MOT_SLED T F F FROM POWER PORT FROM TO MPEG MICON DSP 3 3 0 3 3 0 3 3 3 3 3 1 2...

Page 24: ...8031 220 6 3V YK C8038 100 10V YK C8028 220 6 3V YK C8032 100 10V YK C8029 1000 6 3V YK C8016 10 25V KA C8027 47 16V YK IC8001 TC7SHU04FU TE85L_F INVERTER 1 2 3 4 5 B8001 MMZ1608R102CT OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME V 12AT XAMUTE XMMUTE SD SCK DAC_XCS0 ABCK XMMUTE ALRCK SD ACLK ASPDIF SCK ASDAT0 DAC_XCS0 ASDAT1 ACLK1 ASDAT2 V ...

Page 25: ...TP8019 TP8015 C8046 560P CH C8056 100P CH C8059 100P CH C8063 0 1 B C8064 0 1 B C8067 0 1 B C8057 100P CH C8055 100P CH C8051 560P CH C8045 560P CH C8044 560P CH C8049 1 B C8042 560P CH C8043 560P CH C8053 100P CH C8052 1 B C8054 1 B C8010 330P CH C8009 330P CH C8008 330P CH C8062 100P CH C8006 330P CH C8005 330P CH C8007 330P CH IC8007 RC4580IDR AUDIO LPF AMP 1 2 3 4 5 6 7 8 IC8006 RC4580IDR AUDI...

Page 26: ... TO MPEG MICON RF AMP 0 0 3 4 1 2 0 0 0 5 2 9 0 0 0 2 0 0 2 5 0 0 0 2 8 0 2 8 5 0 2 6 0 0 2 7 0 2 8 0 0 0 2 7 5 ASP VCC1 CVBS in MUTE1 SQ LE C in GND11 Y1 in YC MIX Y2 in MUTE2 CB in AMP2 CR in GND12 REG GND26 CR out GND25 CB out VCC22 Y2 out GND24 GND23 Y1 out GND22 C DC out C out GND21 CVBS out VCC21 DRIVE1 AMP1 IN SW LPF 9dB H 6dB L MIX H OFF L RGB H YUV L P H I L 9dB H 6dB L ON H OFF L ON H OF...

Page 27: ...1 R7320 1 2K R7305 75 1 R7321 1 2K R7301 10K R7304 75 1 R7317 75 1 R7316 75 1 R7302 75 1 R7319 1 2K W895 C7330 0 1 B C7322 0 001 B C7315 470 6 3V YK C7316 1000 6 3V YK C7318 1000 6 3V YK C7314 470 6 3V YK C7329 470 6 3V YK B7301 MMZ1608R102CT B7302 MMZ1608R102CT B7304 MMZ1608R102CT B7305 MMZ1608R102CT VSEL1 SQUEEZE AUDIO_R AUDIO_L 21PIN G D Y 21PIN B D U 21PIN R D V P H I L_RGB H ASP FS ASP S_Y_OU...

Page 28: ...92_Y3 92_Y4 92_Y5 92_Y6 92_Y7 SCL SDA 92_VCK 92_Y0 92_Y1 92_Y2 92_Y3 92_Y4 92_Y5 92_Y6 92_Y7 SCL SDA PWDN URST XO FROM TO MPEG MICON DSP NC NC NC NC NC NC NC NC NC NC NC NC NC DVDD33 VCK DVSS SSD DVD18 CLK INT DVSS G AVSS B R SPDIF AD3 AD1 AD2 AD0 ACK ABCK ALRCK DVDD18 SSCK C1 PD DVSS 2 1 C0 PD 19 20 C2 PD C3 PD C4 PD C5 PD C6 PD C7 PD Y0 PD Y1 PD Y2 PD Y3 PD Y4 PD Y5 PD Y6 PD Y7 PD RST PD A7 GPO0...

Page 29: ...5921 10 25V KA R5920 1 5K R5919 1 5K R5916 510 1 R5928 10 R5918 560 1 TP5903 TP5901 TP5902 W829 W830 W831 B5902 MMZ1608R102CT A_GND 92DAC_AVDD3 92_AVDD3 92PLL_AVDD3 FS_1392 VREF_1392 TX2 TX2 TX1 TX2 TX1 TX2 TX0 TX1 TX0 TX1 TXC TXC TX0 TX0 TXC TXC PLLC0 HDMI_SCL HDMI_SDA HPD V 5H D2 D2 S D2 D1 D1 S D0 D0 S D0 CLK S CLK CEC SCL SDA GND POWER HOTPLUG NC D1 CLK NC NC NC NC NC NC NC MSCK GPO5 GPO8 GPO9...

Page 30: ...C4096 1B C4112 0 001 B C4116 0 001 B C4087 1 16V B C4122 0 1 B R4013 39 1 R4012 68 1 R4011 15 TP4031 W820 FROM TO POWER CP502 GND P CON 5V STBY L FL DC FL DC AT 3 3V GND P CON 12V AT 12V for MUTE GND M GND D P CON 6V AT 3 3V 28V ADJ VIN VOUT 1 8 0 6 3 3 3 3V THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK NOTE DVD PCB ASSY A2J003A130 A 7 7 POWER PORT BLOCK CP502 E 1 2...

Page 31: ...V 12 D_GND V 6A V 6A V 5S V 5S V 3F V 3F D_GND M_GND V 5H V 5H V 3H V 3H DVDD18 DVDD18 V 3 V 3 V 3E V 3E V 1R8 V 1R8 PWDN FLDC FLDC 28V D_GND D_GND TO AUDIO JACK TO LOADER MOTOR DRIVE TO HDMI FRROM TO MEMORY FROM TO MPEG MICON DSP HDMI HDMI AUDIO DAC AUDIO AMP AUDIO MUTE CORE MPEG SDRAM FLASH FIP LED IR RESET F E OPU MOTOR VIN GND GND ON OFF NR VOUT 5 9 0 5 9 HDMI 5 0 0 1 3 NOTE THIS SCHEMATIC DIA...

Page 32: ...1SS133 D658 1SS133 D657 1SS133 D652 1SS133 D655 1SS133 CD602 2H091303 FFC 1 0mm pitch CD604 2H051706 FFC 1 0mm pitch CP604 00_6232_005_102_800 1 2 3 4 5 CP605 00_6232_005_102_800 1 2 3 4 5 C668 0 01 B R664 330 1 4W W808 W807 W804 NC SW2 SW1 POWER PLAY SKIP STOP CP603 SW1 GND PAUSE SKIP LED SW2 V 3E SW1 STOP PLAY SKIP PAUSE SKIP GND POWER LED CP602 SW2 V 3E CP605 SW2 POWER GND NC V 3E LED CP604 SW2...

Page 33: ...P13 P14 P15 P16 P7 P6 P5 STB P4 FP_SCK P3 FP_DI P2 FP_DO P1 GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 LED V 3E LED IR FP_SCK FP_DI STB FP_DO V 3E IR V 3E FLDC 28V FLDC GND FROM TO MPEG MICON DSP STB VDD 3 2 0 0 0 CLK 2 9 3 2 0 7 3 4 K2 K1 DI DO OSC NC 12 23 12 0 6 0 18 0 19 0 15 6 19 0 9 5 13 0 9 5 12 6 13 0 6 0 LED1 LED2 LED4 34 VDD 44 NC NC NC 18 0 18 0 18 0 18 0 18 0 18 0 18 0 18 0 16 0 16 0 16 0 16 0 16...

Page 34: ...KIA431A AT VOLTAGE CTL IC 1 2 3 J501 YKE31 0148N AC INLET 1 2 T1 6A 250V R507 10 1 4W T501 81291354 10 11 12 13 14 15 16 2 3 4 6 7 8 9 C511 82 400V UP C518 0 001 250V KX C508 680P CH C516 0 0022 250V KX C513 47P 2KV SL C515_1 0 01 400V ECQP C505 100P 2KV R C540 0 01 B C503 0 1 B C502_1 0 22 275V ECQUL C514 470P 500V B C509 10 50V YK C506 2 2 50V KA R512_1 100K 1 2W R514 1K 1 4W R515 1K R513 10K 1 ...

Page 35: ...7 0 01 B C541 0 01 B C528 2 2 50V KA C517 220 25V YK C522 1000 6 3V FM C519 22 35V YK C538 220 6 3V YK C527 100 10V YK R525 100 R540 680 1 4W R530 560 1 4W R544 10K R534100 1 4W R537 1K R548 1K R536 10K R541 5 6K 1 R526 6 8K 1 R545 22K 1 R528 22K 1 4W R531 10K R527 100 1 4W R523 22K R539 4 7K 1 4W R518 3 3K 1 R516 10 R509 1K R543 4 7K 1 R524 1K 1 4W R519 3 3K R547 22 R538 22K R506 100 W817 W814 NO...

Page 36: ... 1 B C502_1 0 22 275V ECQUL C514 470P 500V B C509 10 50V YK C506 2 2 50V KA R512_1 100K 1 2W R514 1K 1 4W R515 1K R513 10K 1 4W R503 1 5M 1 2W R505 22 1 4W R504 680K IC502 STR A6131M POWER CTL IC 1 2 3 4 5 6 7 8 W803 W804 B501 W4BRH3 5X6X1 0X2 NC NC 9 9 0 3 9 10 9 0 0 0 0 0 0 0 130 130 0 130 0 22 5 22 5 02 5 9 9 GND OUT IN BLACK L PRI SEC WHITE N CHASSIS GND NC D D OCP VCC GND FB OLP STARTUP 17 5 ...

Page 37: ...ATEST AT THE TIME DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS 21PIN_R 21PIN_L 21PIN_CTL G Y_VIDEO_OUT B U_VIDEO_OUT R V_VIDEO_OUT BLANKING_OUT CVBS_VIDEO_OUT 0 0 3 2 NC NC NC 0 3 2 3 3 NC NC OS8101 RFT5CB1 OPTICAL 1 2 3 H E J8102 RCA 117 01 COAXIAL 1 2 CP8102 CP8001 CU223002 1 2 Q8103 KTC3875S_Y_RTK COAXIAL DRV R8121 3 9K R8123 75 1 R8122 220 R8106 2 2K R8107...

Page 38: ... 0 V VIDEO JACK 1 10 ns 500 mV 2 2 ns 500 mV 500 µs 7 50µs 1 0V 8 50µs 1 0V IC4001 pin 6 SDCL IC4001 pin 5 SDA TP8012 CENTER TP8015 SR J7302 pin 6 CVBS J7302 pin 5 Y TP8013 LFE TP8014 SL IC4002 pin 156 SDCLK IC4002 pin 228 XTAL TP8017 L TP8019 R IC4002 pin 225 ASPDIF TP4039 ACLK TP4095 FP SCK DVD MT PCB ASSY A The following waveforms were measured at the point of the corresponding balloon number i...

Page 39: ... µs 500 mV 28 200 ns 1 0 V 200 µs 500 mV 27 20 µs 500 m V 14 20 µs 500 m V 15 J7302 pin 3 U J7301 pin 2 V J7301 pin 3 Y J7301 pin 4 C J8101 pin 11 Y J8101 pin 7 PB J8101 pin 15 PR J8102 pin 2 COAXIAL OUT OS8101 pin 1 OPTICAL 0UT IC651 pin 5 OSC VIDEO JACK DVD PCB The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram NOTE ...

Page 40: ...DV 696AV S 40 1 2 3 4 1 2 3 4 C D F A B E ...

Page 41: ...necessary parts for several destinations For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P ...

Page 42: ...C8050 C8039 R8025 C8040 C8041 C8016 Q8003 Q8007 C8066 C8065 R8033 C8031 C8028 C8047 C8038 C8032 Q8006 Q8002 R8019 C8060 C8061 C8033 C8048 R8035 C8035 Q8004 Q8009 C7312 R7315 C7319 R7316 C7330 R7317 R7301 CP7301_1 Q8010 Q8013 Q8014 R8021 R7305 C7318 J7302 C7315 C7314 B7304 R7302 R7303 C7316 W873 W876 W875 W872 W871 W874 B7303 C7302 R8004 R8026 R8024 C411 R8023 R8038 D8005 R8002 CP8001 D8004 R8001 J...

Page 43: ...CP2303 C2306 C2312 C2307 C2313 R2328 R2330 C2319 R2326 R2327 R2310 R2311 R2313 R2312 R2316 R2317 R2318 R2325 R4016 C4008 C4009 R4003 C4002 C4003 C4001 R2338 R2332 R2333 R2334 C2310 R2335 C2311 C2309 C2308 Q2302 Q2304 Q2303 Q2305 R2320 R2322 R2323 R2321 Q2307 Q2306 R2306 R2307 Q2301 R2309 R2308 C4103 C2303 C2301 C2302 C4104 CP4003 IC4006 W832 C4095 C4094 C4096 R4013 R4011 R4012 C4100 C4098 C4099 W8...

Page 44: ... 3 4 C D F A B E DMF074A C4071 C4069 C4072 C4068 C4117 C4110 C4067 C4051 C4080 C4055 R4058 R4014 R4004 R4022 R4032 C4054 R4060 R4028 C2314 C4086 W846 C4119 R4007 W806 W805 SIDE B A DVD MT PCB ASSY A CP4002 CP2303 CP2302 CP2301 ...

Page 45: ... R8030 R8031 R8052 R8003 D8006 C8044 R8055 R8058 C8057 C8052 R8054 C8005 R8087 R8096 Q8021 R8075 R8059 R8061 C8006 R8066 C8055 R8064 R8063 C8054 C5915 C5917 C5905 W829 W881 C4071 C4117 C4067 C5921 R4058 C8030 C8051 R8011 Q8020 C4035 R4022 R8012 Q8008 R4032 R4028 R7304 W830 R8043 R8042 C8046 C8062 R8099 W866 C4086 W891 W892 C4119 C5925 R5923 R5922 R8006 B5905 W806 W805 SIDE B A CP7301 CP4003 ...

Page 46: ...TION 2 and OPERATION 3 4 PCB ASSYS SW656 SW655 SW654 SW657 SW653 SW652 SW659 SW658 SW661 W001 CP601 W004 W008 W009 D651 SW662 SW664 CP604 D660 R664 W809 DEF085A DEF095A SIDE A OPERATION 2 PCB ASSY C OPERATION 4 PCB ASSY H OPERATION PCB ASSY B CP605 G CP604 C B H ...

Page 47: ...658 D657 D656 OS651 D655 D654 D652 C674 CP601 W003 W004 W006 W008 W009 W010 SW663 SW665 SW660 SW667 CP603 CP604 W804 CP605 W012 W013 W002 W805 R666 W808 W807 C653 A A DEF086A DEF084A D669 SIDE A Y OPERATION 3 PCB ASSY G C B G CP4002 A CP601 CP604 C CP605 CP603 CP602 ...

Page 48: ... 1 2 3 4 C D F A B E 23 34 1 12 I C 6 5 1 R651 R652 R653 R654 R655 R656 R657 R658 R662 C675 C676 C651 C604 DEF086A DEF084A SIDE B OPERATION 2 PCB ASSY C OPERATION 3 PCB ASSY G OPERATION PCB ASSY B CP603 CP CP602 CP605 C B G ...

Page 49: ...DV 696AV S 49 5 6 7 8 5 6 7 8 C D F A B E C675 C658 C605 C604 C668 DEF085A DEF095A 4A SIDE B OPERATION 4 PCB ASSY H C B H CP604 CP603 CP601 ...

Page 50: ...030 T501 C531 R505 R527 C535 W018 W019 R 5 0 2 R542 W013 D511 D513 D519 Q510 C505 C506 D533 IC503 D515 R539 C520 D525 W015 C523 D532 W814 D534 R546 C518 C513 R510_1 C 5 1 6 R524 D517 W027 W026 W029 C522 C515_1 D535 C514 C521 C527 D536 C528 C526 W037 W804 CP502 W803 W036 W001 W024 W004 W002 W008 W007 W010 W023 W021 W025 W038 W011 R503 R512_1 D527 Q502 Q515 W817 C8118 OS8101 CP8102 J8102 C8104 W022 ...

Page 51: ...Q506 R538 R506 Q512 Q503 Q511 Q509 R541 R543 R509 Q505 Q513 R544 R537 R536 R531 C507 C541 C501 R545 R526 R519 R547 R525 R548 C8120 B8101 R8106 R8124 R8122 R8121 C8119 R8123 R8107 Q8103 C8103 C8109 C8110 C8108 POWER PCB ASSY F F SIDE B CP502 Q512 Q503 Q513 Q501 Q506 Q511 Q509 Q505 Q8104 Q8105 Q8102 Q8101 CP503 ...

Page 52: ...ADVD MT PCB ASSY SEMICONDUCTORS IC2301 IC LA6565VR TLM E I03FV65650 IC4002 IC MT1389EXE B2 L IC8K0389BX IC4001 IC BR24L08FJ WE2 I57F04L080 IC4003 IC BD5229G TR I97F052290 IC4004 IC S29AL016D70TFI020 S2J003AF01 IC4005 IC EM638165TS 7G IG2J081657 IC4006 IC LM1117S ADJ I1TF911170 IC5901 IC MT1392E C L IC8K013920 IC5902 IC PQ1K503M2ZPH I0GF9K5030 IC7301 IC LA73054 TLM I03FG30540 IC7302 IC SN74CBT3257P...

Page 53: ...alling the DVD Deck Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector NOTE Fig 1 Before your operation please read PREPARATION OF SERVICING Use the Lead Free solder Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 5Cu When Soldering Removing of solder use the dr...

Page 54: ...ss the play key of the normal remote control unit Player TEST MODE PLAY TEST MODE OFF An address is displayed OR ESC PLAY ESC TEST CHECK DVD CD DVD disc POWER ON OFF POWER DISC SET Notes After going into test mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the test mode The SKIP key and the SCAN key are effective during the test mode ...

Page 55: ...rol unit Light the all FL and LEDs OSD displays test mode Note When pressing the keys of something the FL displays NO DISC and the LED lighting disappears 2 Release the Test mode Turn off the power Press the ESC A8 5F key of the remote control unit 3 LD ON DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order and turn ...

Page 56: ...electricity Moreover even if it is operating normally after repair when static electricity discharge is received at the time of repair the life of the product may be shortened Please perform the following measure against static electricity be careful of destruction of a laser diode at the time of repair Place the unit on a workstation equipped to protect against static electricity such as conducti...

Page 57: ...anism loading position value M Unknown 01 or 41 Open state 04 Close state 08 During opening 12 During closing 22 8 Slider position S In Side Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 0 Disc sensing DS...

Page 58: ...l unit keys After you press the A MON key while holding the ESC key pressed and then input the region number if the number is different from that set in the unit an error message is displayed and the tray opens Command Contents Conditions Remote Control Key Name Remote Control Code Memory clear and region revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD er...

Page 59: ... indication Display it according to model information set from the FL Driver IC 2 Region No 3 ROM number 4 REG CHK 5 SUM CHK 6 CHIP VERSION To display model information Press the ESC key then the CHAP key To close the model information display Press the ESC key AREA WY REGION 2 ROM NUMBER YAD5215B REG CHK 40 SUM CHK D2AD FL VERSION 1 08 CHIP VERSION 1389FE Don t Care Don t Care ...

Page 60: ...played in exponential notation ERROR RATE Calculation of the average error rate For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Number of error Indication plan contents Character in bold Item name Information display 1 2 3 ex For DVDs Step 1 e e 6 OK e 5 OK e 4 Refer t...

Page 61: ... a test disc DVD GGV1025 CD STD 905 cannot be performed How to diagnose In the case mentioned above degradation of the laser diodes LDs mounted on the PICKUP Assy is suspected Measure the voltage between the two ends of one of the resistors mentioned below Measure the voltage between the two ends of R2321 or R2323 on the DVD MT PCB Assy If the voltage is 0 4 V or higher the 650 nm LD is degraded N...

Page 62: ... not work Check the voltage of E 6 8 V and SW 3 3 V on the POWER PCB ASSY Check the voltage of P ON H is about 2 8 V on the POWER PCB ASSY POWER PCB Assy Check that the following voltage are output IC4006 pin 5 1 8 V on the DVD MT PCB Assy DVD MT PCB Assy 1 8 V Regulator IC IC4006 Is a resonator X4001 27 MHz on the DVD MT Assy oscillating DVD MT PCB Assy Crystal resonator X4001 Are the signals inp...

Page 63: ...put from IC4002 pin 42 FOSO on the DVD MT Assy Device control of about 1 4 V is output usually It is fluctuated by about 250 mV with focus up down DVD MT PCB Assy DVD IC IC4002 6 Playback impossible Spindle does not turn Are the signals output from IC2301 pin 13 MOT SPDL and pin 14 MOT SPDL on the DVD MT Assy Is pin 41 42 STBY fixed LOW DVD MT PCB Assy FTS Driver IC IC2301 Is there any part detach...

Page 64: ...mber is lost 16M Flash ROM DVD MT PCB Assy IC4004 The power cannot be turned on Downloading of the firmware cannot be performed DVD IC DVD MT PCB Assy IC4002 Any kind of symptoms no power a failure in any of the servo video and audio systems etc may be generated because the DVD processing is performed by a single chip 64M SDRAM DVD MT PCB Assy IC4005 No power Block noise is generated during playba...

Page 65: ...k Up PCB and DVD PCB connector 1 2 3 4 5 1 4 DVD PCB Refer to Fig 1 4 1 1 1 2 3 4 5 6 8 Remove the 5 screws 1 Remove the Top Cabinet in the direction of arrow A Disconnect the following connector CP4002 Unlock the 4 supports 2 Remove the Front Cabinet in the direction of arrow B Remove the 10 screws 3 7 Remove the 2 screws 4 Remove the Operation 1 2 3 PCB in the direction of arrow C TOP CABINET FR...

Page 66: ...nts are needed if the disassemble is done If the repair is needed except listed parts replace the DVD MECHA ASS Y NOTE 1 2 In case of the Traverse Ass y install it from 1 to 4 in order Refer to Fig 2 2 B In case of the Traverse Ass y installation hook the wire on the Loader Ass y as shown Fig 2 2 C 1 Traverse Ass y Loader Sub Ass y Fig 2 2 B Check Lock Traverse Ass y Rack Loading Loader Ass y Bott...

Page 67: ...y Fig 2 3 C Fig 2 3 E Check Hook Fig 2 3 D Rack Loading A B The Lever should be position between A and B Check Hook Rack Loading 2 Loader Sub Ass y Gear Main 2 4 RACK LOADING MAIN GEAR PULLEY GEAR Refer to Fig 2 4 A 1 2 3 Unlock the support 1 and remove the Gear Pulley Remove the Gear Main Press down the catcher 2 and slide the Rack Loading Gear Pulley 1 Fig 2 4 A NOTE 1 2 In case of the Rack Load...

Page 68: ...SS Y GEAR MIDDLE GEAR FEED RACK FEED ASS Y FEED MOTOR Refer to Fig 2 7 A 3 Gear Middle Gear Motor Feed Motor Screw Torque 1 3 0 3 kgf cm Screw 2 Screw Torque 3 0 0 3 kgf cm Screw 3 Screw Torque 1 0 0 3 kgf cm Screw 4 5 Switch PCB Ass y 2 4 Rack Feed Ass y Gear Feed 5 Fig 2 7 A Traverse Ass y 5 1 NOTE 1 2 3 4 When installing the Rack Feed Ass y push both ends to align the teeth as shown Fig 2 7 B T...

Page 69: ... the folding lines except the specified positions for the FFC 1 NOTE Fig 2 8 Traverse Ass y Check Hook Check Hook Check Hook Check Hook Fig 2 7 E FEED MOTOR WHITE 4 BROWN 3 SPINDLE MOTOR YELLOW 2 GREEN 1 Fig 2 7 D Switch PCB Ass y Install wire from 1 to 4 in order To Pick Up PCB Reinforcement Plat Loosen the wirein the direction of the arrows Printing_Serface 79 1mm ...

Page 70: ...IGHA7 PU DVDD3 HIGHA2 PU HIGHA3 PU HIGHA4 PU HIGHA5 PU HIGHA6 PU HIGHA1 PU IOA20 XIOCS PU XIODE DVDD3 AD0 AD1 AD2 AD3 DVSS 18 AD4 AD5 AD6 IOA2 V_ADIN0 ALE PU AD7 A17 IOA0 PU DVSS 3 XUWR PU XURD PU DVDD18 UP1_2 PU UP1_3 PU UP1_4 PU UP1_5 PU UP1_6 PU UP1_7 PU UP3_0 PU UP3_1 PU UP3_4 PU PU3_5 PU DVDD3 ICE PD XPRST PU IR XINT0 PU DQM0 DQS0 RD7 DVSS 18 RD6 125 126 127 128 RD5 DVSS 3 RD4 RD3 DVDD18 RD2 ...

Page 71: ...r Video DAC CVBS Y C Component Videop Video Processor De interlacer Servo IO Spindle Control Memory Controller System CPU GPIO IR VFD System Parser CPPM CPRM DRM 32 bit RISC Audio Output Audio DAC SPDIF MPEG 1 2 JPEG Video Decoder Servo Processor Audio DSP Debug Port 108Mhz TV Encoder Motor Drive FLASH ROM DRAM PCM ...

Page 72: ...r audio clock circuity 25 CSO O Central servo Positive main beam summing output 66 IOWR I O Flash write enable active low IO 26 RFLVL O RFRP low pass or Negative main beam summing output 67 A16 O Flash adress 16 27 SGND Analog ground 68 HIGHA7 I O Microcontroller address 15 28 V2REFO Reference voltage 2 8V 69 HIGHA6 I O Microcontroller address 14 29 V20 I O Reference voltage 2 0V 70 HIGHA5 I O Mic...

Page 73: ...RST I Power on reset input active low 111 IR I IR control signal input 112 INT0 I O Microcontroller external interrupt 0 active low 113 DQM0 I O Data mask 0 114 DQS0 I O GPIO 115 RD7 I O DRAM data 7 116 DVSS 1 8V Ground pin for internal digital circuitry 117 RD6 I O DRAM data 6 118 RD5 I O DRAM data 5 119 DVSS 3 3V Ground pin for internal digital circuitry 120 RD4 I O DRAM data 4 121 RD3 I O DRAM ...

Page 74: ...power pin for VIDEO DAC circuitry 200 YUV4 O Video data output bit 4 Green or Y 201 DACVSSA Ground pin for VIDEO DAC circuitry 202 YUV5 O Video data output bit 5 Blue or CB 203 YUV6 O Video data output bit 6 Red or CR 204 DVDD3 3 3V power pin Video DAC digital circuitry only 205 VSYN I O Vertical sync input output While no External TV encoder Vertical sync for video input Version AD input port 1 G...

Page 75: ...I High frequency RF ripple zero crossing 249 RFGND Analog Power 250 NC 251 NC 252 OSP O RF Offset cancellation capacitor connecting 253 OSN O RF Offset cancellation capacitor connecting 254 RFGC O RF AGC loop capacitor connecting for DVD ROM 255 IREF I Current reference input It generates reference current for RF path Connect an external 15K resistor to this pin and AVSS 256 AVDD3 Analog power 3 3...

Page 76: ... also DRM in the Glossary Fileextensions mp3 wma these must be used for the player to recognize MP3 and WMA files do not use for other file types Disc content format playback compatibility This player is compatible with a wide range of disc types media and formats Playable discs will generally feature one of the following logos on the disc and or disc packaging Note however that some disc types su...

Page 77: ... trademarks of DivXNetworks Inc and are used under license Some external subtitle files may be displayed incorrectly or not at all For external subtitle files the following subtitle format filename extensions are supported please note that these files are not shown within the disc navigation menu srt sub ssa smi The filename of the movie file has to be repeated at the beginning of the filename for...

Page 78: ...for fast reverse forward scanning Press to jump to the previous next chapter or track 17 This mark indicates compatibility with DVD RW discs recorded on a DVD recorder in Video Recording mode TOP MENU ENTER cursor buttons MENU 6 RETURN 7 HOME MENU 16 HDMI indicator Lights when this player is recognized by another HDMl or DVI HDCP compatible component Front panel Displays the top menu of a DVD disc...

Page 79: ...e on screen displays and menus Press ENTER to select an option or execute a command 7 HOME MENU Press to display or exit the on screen display 8 Use for reverse slow motion playback frame reverse and reverse scanning 9 Press to start or resume playback 10 Press to jump to the beginning of the current chapter or track then to previous chapters tracks 11 Press to pause playback press again to restar...

Page 80: ...o select menu options etc 18 MENU Press to display a DVD disc menu or the Disc Navigator if a VR format DVD RW CD Video CD MP3 WMA or JPEG disc is loaded 19 RETURN Press to return to a previous menu screen 20 Use for forward slow motion playback frame advance and forward scanning 21 Press to jump to the next chapter or track 22 Press to stop the disc you can resume playback by pressing play 23 DIS...

Page 81: ...DV 696AV S 81 5 6 7 8 5 6 7 8 C D F A B E ...

Page 82: ...ease GYA1001 ZLB PN397B Refer to 2 3 06 DVD MECHA SECTION Grease GYA1018 Refer to 2 3 06 DVD MECHA SECTION Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 Position to be cleaned Cleaning tools Remark Po...

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