Pioneer DV-610AV-K Service Manual Download

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ORDER NO.

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC.

P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV

Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD.

253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2008

2008 Printed in Japan

OPEN/CLOSE

HDMI

HOME
MENU

RETURN

ENTER

TOP MENU

MENU

USB

DVD/USB

STANDBY/ON

DV-610AV-S

RRV3798

DVD PLAYER

DV-610AV-S

DV-610AV-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Region No.

Remarks

DV-610AV-S

WYXZT5

AC 220 V to 240 V

DV-610AV-S

WVXZT5

AC 220 V to 240 V

DV-610AV-S

WSXZT5

AC 220 V to 240 V

DV-610AV-K

WYXZT5

AC 220 V to 240 V

DV-610AV-K

WSXZT5

AC 220 V to 240 V

For details, refer to "Important Check Points for good servicing".

T-ZZV JUNE

Summary of Contents for DV-610AV-K

Page 1: ...ed in Japan OPEN CLOSE HDMI HOME MENU RETURN ENTER TOP MENU MENU USB DVD USB STANDBY ON 2 5 3 6 7 1 9 8 12 13 DV 610AV S RRV3798 DVD PLAYER DV 610AV S DV 610AV K THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Model Type Power Requirement Region No Remarks DV 610AV S WYXZT5 AC 220 V to 240 V 2 DV 610AV S WVXZT5 AC 220 V to 240 V 2 DV 610AV S WSXZT5 AC 220 V to 240 V 5 DV 610AV K WYXZ...

Page 2: ...G THE LIMIT FOR CLASS 1 A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS LASER DIODE CHARACTERISTICS FOR DVD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 650 nm FOR CD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 780 nm Additional Laser Caution See page 27 1 Laser diode is driving with Q2303 Q2305 650 nm LD and Q2302 Q2304 780 nm LD on the DVD MT PCB Assy Therefore when short circuit b...

Page 3: ...3 DV 610AV S 5 6 7 8 5 6 7 8 A B C D E F ...

Page 4: ...1 SERVICE MODE PROCEDURE 27 6 2 SERVICE MODE IN 28 6 3 DISPLAY SPECIFICATION OF THE SERVICE MODE 29 6 4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY 30 6 5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE 31 7 DISASSEMBLY 32 8 EACH SETTING AND ADJUSTMENT 37 8 1 RE WRITE FOR DVD FIRMWAVE 37 9 EXPLODED VIEWS AND PARTS LIST 40 9 1 PACKING 40 9 2 EXTERIOR SECTION 42 9 3 06 DVD MECHA SECTION 44 10 SCHEMATI...

Page 5: ...c solders lead free solders have higher bond strengths but slower wetting times and higher melting temperatures hard to melt easy to harden The following lead free solders are available as service parts Parts numbers of lead free solder GYP1006 1 0 in dia GYP1007 0 6 in dia GYP1008 0 3 in dia Before removing Pick Up PCB and DVD PCB connector short circuit the position shown in Fig 1 using a solder...

Page 6: ...ctive wrist strap for body PREPARATION OF SERVICING If the stored 4 digit password in the Rating Level menu needs to be cancelled please follow the steps below Set the DVD to the Stand by Mode Press and hold the STOP key on the front panel Simultaneously press and hold the POWER key on the front panel The 4 digit password has now been cleared 1 2 3 4 PARENTAL CONTROL RATING LEVEL 4 DIGIT PASSWORD ...

Page 7: ...ACCESSORIES Accessories Remote control x1 076E0PP121 DV 610AV S 076E0PP131 DV 610AV K Power cable x1 1206158802 WYXZT5 WSXZT5 Audio Video cable 1 2m x1 red white yellow 06CPBA2006 Dry cell batteries x2 AA R6P Warranty Card Operating Instructions 1206138802 WVXZT5 ...

Page 8: ... level 1 Vp p 75 Ω C color Output level 286 mVp p 75 Ω Jack S video Video output Output level 1 Vp p 75 Ω Jack RCA Audio output 1 stereo pair Output level During audio output 200 mVrms 1 kHz 20 dB Number of channels 2 Jacks RCA Audio output multi channel L R C SW SL SR Output level During audio output 200 mVrms 1 kHz 20 dB Number of channels 6 Jacks RCA HDMI output HDMI output 19pin Digital audio ...

Page 9: ...ease refer to the disc manufacturer or disc retailer CD R RW compatibility Compatible formats CD audio Video CD Super VCD ISO 9660 CD ROM containing MP3 WMA MPEG 4 AAC JPEG or DivX video WMV files ISO 9660 Level 1 or 2 compliant CD physical format Mode1 Mode2 XA Form1 Romeo and Joliet file systems are both compatible with this player Multi session playback No Unfinalized disc playback No File stru...

Page 10: ...f DivX media files File extensions avi and divx these must be used for the player to recognize DivX video files Note that all files with the avi extension are recognized as MPEG4 but not all of these are necessarily DivX video files and therefore may not be playable on this player About Windows Media Video WMV WMV is an acronym for Windows Media Video and refers to a video compression technology d...

Page 11: ... you can resume play back by pressing play Press to open or close the disc tray Displays a DVD disc or DiviX media files menu this varies with the disc and may be the same as the top menu Selects the current menu option Returns to the previously displayed menu screen Display exit the on screen display Press to turn to USB mode and return to DVD mode Skips to the start of the current track title or...

Page 12: ...display Press to open or close the disc tray Press to change the camera angle during DVD multi angle scene playback Press to clear a numeric entry Press to turn to USB mode and return to DVD mode Skips to the start of the current track title or chapter then to previous tracks titles chapters Press to pause playback press again to restart Displays a DVD disc or DiviX media files menu this varies wi...

Page 13: ...ne if it is not the latest The customer complain must not be reappeared Video audio and operations must be normal 2 Confirm whether the customer complain has been solved If the customer complain occurs with the specific disc use it for the operation check The error rates must be less than 5 0e 4 3 Confirm playback error rates at the innermost and outermost tracks by using the following disc DVD te...

Page 14: ...PCB ASSY POWER PCB ASSY DVD MT PCB ASSY DVD MECHA ASSY Mark No Description Part No LIST OF ASSEMBLIES 1 DVD MT PCB ASSY A2L502A130 1 OPERATION PCB ASSY A2L502A270 WYXZT5 WVXZT5 1 OPERATION PCB ASSY A2L506A270 WSXZT5 1 POWER PCB ASSY A2L502A240 1 DVD MECHA ASSY A2L101A650 ...

Page 15: ... Disc DVD Video PAL CD Test Disc GGV1101 STD 905 Operation Check Operation Check Jigs list Lubricants and Glues list Daifree GEM1036 ZLX ME413A Refer to 9 3 DVD MECHA SECTION Grease GYA1001 ZLB PN397B Refer to 9 3 DVD MECHA SECTION Grease GEM1018 Refer to 9 3 DVD MECHA SECTION Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark Name Lubricants and Glues No Remark ...

Page 16: ..._60Hz US OS8101 OPTICAL 1 2 3 H E J8102 COAXIAL 1 2 DANS LA NOMENCLATURE DES PIECES N UTILISER QUE CELLS DECRITES DANGEREUSES AN POINT DE VUE SEC ATTENTION LES PIECES REPAREES PAR UN ETA CAUTION SINCE THESE PARTS MARKED BY DESCRIBED IN PARTS LIST ONLY CRITICAL FOR SAFETY USE ONES ARE CP5901 HDMI CONNECTOR 1 10 11 12 13 14 15 16 17 18 19 2 3 4 5 6 7 8 9 GND VCC INPUT DMG100 PCB130 DVD MT PCB DPG017...

Page 17: ...VD OPTICAL PICK UP DED021 PCB610 CD2302 BCZ3B05 M2603 M 5 4 3 2 1 SW 2 CLOSE GND SW SW 1 OPEN LOADING MOTOR LOADING MOTOR 2H051602 SSS 28 5 SW1 BCZ3B05 JCV9B12 M2601 M2602 ESE22MH22 SW2 M M 2H061605 CD2301 DED020 PCB640 SPINDLE MOTOR SPINDLE MOTOR FEED MOTOR GND SW FEED MOTOR PICK UO INNER LIMIT SWITCH 6 5 4 3 2 1 2 1 2 1 CP4002 2 1 CD601 DI M to F CLK 2 1 CP601 DI M to F CLK DVD MECHA ASSY A2L101...

Page 18: ...K DIAGRAM IR RECEIVER OS651 KSM 2001TC2P 16Mbit FLASH IC4004 ES29LV160EB 70TG 64Mbit SDRAM IC4005 M12L64164A 5TG SDA SCL AMUTE MPEG MICON BLOCK IC4002 MT1389EXE S L AUDIO CODEC INTERNAL DAC 1 8V A0 A20 AD0 AD7 MA0 MA11 DQ0 DQ15 RESET IC IC4003 R3112N291A TR FA VIDEO DRIVER 6CH IC IC7301 LA73054 TLM E 4CH VIDEO DAC HDMI CONNECTOR CP5901 TX0 TX1 TX2 TXC CVBS OUT RGB OUT CO COAXIAL OPTICAL OP IC8003 ...

Page 19: ...1 15 R OUT G OUT 16 7 B OUT 3 L 4CH BUS SW IC IC7302 SN74CBT3257PWR D SQUEEZE VSEL1 VSEL1 6 CVBS 1 R 8 VSEL1 SQUEEZE 21 PIN CTL BLANKING_OUT Q8101 Q8102 21 PIN CTL Q8104 Q8105 DVD_RGB_H_OUT SDA A AT 3 3V B 1 8V C P CON 5V D P CON 6V E AT 12V F P CON 12V G 28V H V 5H EEPROM IC IC4001 S 24CS04AFJ TB GE SCL A IR IR RECEIVER OS651 KSM 2001TC2P IR GR1 GR8 P1 P16 FP_DI FP_DO FP_SCK STB FIP DRIVER IC IC6...

Page 20: ...T 12V for mute P CON 6V P CON 12V P ON H FL DC Q515 P CON 5V SW Q510 P CON 12V SW Q504 FL P CON SW Q502 28V P CON SW VOLTAGE CTL IC501 KIA431A AT PHOTO COUPLER IC504 PS2561AL1 1 V W POWER CTL IC502 STR A6159M 6V REG IC503 PQ070XF01SZH REG 1 8V IC4006 LD1117AL ADJ AA3 A R 1 8V HDMI 5V REG IC IC5902 PQ1K503M2ZPH V 5H POWER BLOCK DIAGRAM ...

Page 21: ...here waveform at X4001 about 3 0 Vp p Check X4001 IC4002 and peripheral circuit Yes Write DVD FIRMWARE DATA Check AT 3 3V line of POWER BLOCK Check Q515 and peripheral circuit No Yes No DECK DOES NOT ACCEPT OPEN CLOSE Check P CON 6V line of POWER BLOCK Yes Is the lose connection at CD2302 to DECK Check CD2302 connection to DECK Change DVD LOADER Is the voltage at pin 8 and 19 of IC2301 about DC 6 ...

Page 22: ...nd pin 43 of IC651 about 3 V Check AT 3 3V line of POWER BLOCK No Replace V651 or IC651 NO PLAYBACK PICTURE OF AV JACK Is there video signal at pin 33 of IC7301 Change IC7301 No Yes No Y es Check J7302 and peripheral circuit Is there a signal at pin 187 of IC4002 Check IC4002 and peripheral circuit ...

Page 23: ...s No No Change IC4002 Is there waveform at pin 215 of IC4002 about 3 3 Vp p Check Q8103 and peripheral circuit NO ANALOG AUDIO ON PLAYBACK Is there AUDIO signal at pins 7 and 8 of IC8003 Yes Is there waveform at pins 1 2 and 3 of IC8003 Is there voltage at pin 6 of IC8003 about 5 V No Check J8001 and peripheral circuit Yes Yes No No Check AT 5V Change IC4002 Change IC8003 ...

Page 24: ... IC8005 Yes Check J8001 J8002 and peripheral circuit No No Check AT 5V Change IC4002 No Is there voltage at pin 6 of IC8003 IC8004 and IC8005 about 5 V Yes Change IC8003 IC8004 and IC8005 NO OPTICAL OUT Check P CON D5V line Is there voltage at pin 2 of OS8101 about 5 V Yes No Change OS8101 No Yes Is the waveform at pin 1 of OS8101 about 2 5 V REFER TO NO DIGITAL AUDIO ON PLAYBACK OF COXIAL JACK ...

Page 25: ...mber is lost 16M Flash ROM DVD MT PCB Assy IC4004 The power cannot be turned on Downloading of the firmware cannot be performed DVD IC DVD MT PCB Assy IC4002 Any kind of symptoms no power a failure in any of the servo video and audio systems etc may be generated because the DVD processing is performed by a single chip 64M SDRAM DVD MT PCB Assy IC4005 No power Block noise is generated during playba...

Page 26: ...017 R8069 R8076 C8010 R8036 C8049 R8053 R8050 C8059 C8009 R8045 R8068 C8053 R8074 Q8015 R8072 R8092 R8093 R4058 W832 W822 W821 R4050 R4051 C4030 C4012 R4026 C2303 C2302 R4040 W868 W819 W856 R4009 C4128 W807 B4014 C5901 B4015 R8065 B4018 Q4004 C4130 B4016 R8059 W864 W862 C4131 NR4003 R4034 NR2301 Q7302 R4048 D4005 W844 R4021 C8025 Q5906 C5920 W845 R8067 C8063 Q8020 R7304 R7305 R7316 R7317 W848 W851...

Page 27: ... CLOSE Press the play key of the normal remote control unit Player An address is displayed OR ESC PLAY ESC TEST CHECK DVD CD DVD disc POWER ON OFF POWER DISC SET Notes After going into service mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the servicemode The SKIP key and the SCAN key are effective during the service mode SERVICE MOD...

Page 28: ... control unit Light the all FL and LEDs OSD displays test mode Note When pressing the keys of something the FL displays NO DISC and the LED lighting disappears Release the Service mode Turn off the power Press the ESC A8 5F key of the remote control unit LD ON DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order and t...

Page 29: ...n value M Unknown 01 or 41 Open state 04 Close state 08 During opening 12 During closing 22 Slider position S In Side Switch ON 01 In Side Switch OFF 00 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 Disc sensing DSC The type of discs loaded ...

Page 30: ...keys After you press the A MON key while holding the ESC key pressed and then input the region number if the number is different from that set in the unit an error message is displayed and the tray opens Command Contents Conditions Remote Control Key Name Remote ControlCode Memory clear and region revision indication CLEAR 1 A8 45 Average value measurement of DVD error rate 5 1 A8 05 CD error rate...

Page 31: ...layed in exponential notation ERROR RATE Calculation of the average error rate For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Number of error Indication plan contents Character in bold Item name Information display 1 2 3 ex For DVDs Step 1 e e 6 OK e 5 OK e 4 Refer to...

Page 32: ... all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector 1 2 3 4 5 1 4 DVD MT PCB Refer to Fig 1 4 1 2 3 Remove the 5 screws 1 Remove the 4 screws 2 Remove the DVD MT PCB in the direction of arrow Fig 1 4 DVD MT PCB 1 1 2 2 2 2 1 1 1 CAUTION Be careful not to remove the FFC cable forcibly because the FFC cable may be damaged 1 1 Remove the 5 scr...

Page 33: ...isted here Minute adjustments are needed if the disassembly is done If the repair is needed except listed parts replace the DVD MECHA ASS Y NOTE 1 In case of the Traverse Ass y install it from 1 to 4 in 2 In case of the Traverse Ass y installation hook the wire order Refer to Fig 2 2 B on the Loader Ass y as shown Fig 2 2 C Traverse Ass y Loader Sub Ass y Fig 2 2 B Check Lock Traverse Ass y Rack L...

Page 34: ...PCB Ass y Fig 2 3 C Fig 2 3 E Check Hook Fig 2 3 D Rack Loading B A The Lever should be position between A and B Check Hook Rack Loading Loader Sub Ass y Gear Main 2 4 RACK LOADING MAIN GEAR PULLEY GEAR Refer to Fig 2 4 A 1 Unlock the support and remove the Gear Pulley 2 Remove the Gear Main 3 Press down the catcher and slide the Rack Loading Gear Pulley Fig 2 4 A NOTE 1 In case of the Rack Loadin...

Page 35: ... Feed 9 Remove the 2 screws 10 Remove the Feed Motor 11 Remove the Gear Motor Gear Middle Gear Motor Feed Motor Screw Torque 1 3 0 3 kgf cm Screw Screw Torque 3 0 0 3 kgf cm Screw Screw Torque 1 0 0 3 kgf cm Screw Switch PCB Ass y Rack Feed Ass y Gear Feed Fig 2 7 A Traverse Ass y NOTE 1 When installing the Rack Feed Ass y push both ends to 2 In case of the Gear Motor installation check if the val...

Page 36: ...ITE 4 BROWN 3 SPINDLE MOTOR YELLOW 2 GREEN 1 Fig 2 7 D Switch PCB Ass y Install wire from 1 to 4 in order 24 pin FFC shown from Fig 2 8 2 8 FFC WIRE HANDLING 1 When installing the FFC fold it correctly and install it as positions for the FFC 1 Do not make the folding lines except the specified NOTE Fig 2 8 Printing Surface Fold 79 1 mm Reinforcement Plate To Pick Up PCB ...

Page 37: ...AY button 4 Updating of the firmware is completed 2 Procedures for creating the disc for updating Necessary tools 1 PC with a CD R CD RW drive 2 Blank CD R or CD RW 3 Firmware file BIN How to create 1 Start up the program for writing to CD 2 Load a blank disc in the CD R CD RW drive 3 Enter PIONEER as the volume label 4 Select the BIN file 5 Write the latest version of the firmware in ISO 9660 for...

Page 38: ...mware failed If the main unit was turned off during updating it cannot initialize and start up again properly In such a case replace the flash ROM on the DVD MT PCB Assy If updating of the firmware using the disc for updating failed Was the disc for updating recognized properly Check if the volume label of the disc is PIONEER Is playback of a disc other than the disc for updating possible If playb...

Page 39: ...39 DV 610AV S 5 6 7 8 5 6 7 8 A B C D E F ...

Page 40: ...onent parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation Screws adjacent to mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate NOTES WVXZT5 Only Except WVXZT5 WSXZT5 Onl...

Page 41: ...See Contrast table 2 Mark No Description Part No Mark No Symbol and Description DV 610AV S WYXZT5 DV 610AV S WVXZT5 DV 610AV S WSXZT5 DV 610AV K WYXZT5 DV 610AV K WSXZT5 1 Power Cable 1206158802 1206138802 1206158802 1206158802 1206158802 3 Remote Control 076E0PP121 076E0PP121 076E0PP121 076E0PP131 076E0PP131 6 Operating Instructions English Not used J2L50501A Not used Not used Not used 7 Operatin...

Page 42: ...42 DV 610AV S 1 2 3 4 A B C D E F 1 2 3 4 9 2 EXTERIOR SECTION 4 A B D A C B D C ...

Page 43: ...e B Pan 3x6 810913060U 19 Screw Tap Tite P 2 6x8 811022680U 20 Screw Tap Tite P Bind WH7 8110I2680U 21 Screw Pan 810213060U 22 Sheet DVD 723674A001 23 Front Cabi Assy See Contrast table 2 24 Flap DVD 712WPAA171 25 Spring Flap DVD 743WKA0052 26 Cord Connector CD502 06E82G3301 27 Cord Jumper CD601 122H0B1003 28 Cord Jumper CD7301 122H0C3002 29 Cord Jumper CD605 06CU241203 30 Flat Cable WAL6815038 31...

Page 44: ...6 Cannot supply separately If the repair is needed replace the LOADER SUB ASS Y PCB610 LOADING MOTOR PCB ASS Y CD2302 Do not replace the parts Because minute adjustments are needed if this condition is disassembled further more If the repair is needed replace the DVD MECHA ASS Y SW PCB ASS Y AB AB AB AA AB AB AB SW1 PCB640 CD2001 SW2 CD2301 AC AC AB Lubricating Oil GYA1001 Daifree GEM1036 Pickup l...

Page 45: ... Holder Traverse 92P100125A 14 Gear Pulley 92P100123A 15 Gear Main 92P100124A 16 Gear Feed 92P100116A 17 18 Plate Clamper 92P000023A 19 LOADER SUB ASSY R 92AAA0024A 20 Clamper 92P100122A 21 Screw Pan M1 7x3 P3 814011730U 22 Screw Pan M1 7x2 3 P3 814011723U 23 Rack Loading 92P100121A 24 Gear Motor 92P100088A 25 Feed Rack Assy 92AAA0017A 26 Screw T Tite B M1 7x5 0 P3 813381750U 27 Screw Gear Feed 92...

Page 46: ...OSO OPO OP OP TROUT TRIN D STBY A V20 LIMIT B IOA C RF RF D_GND E F MDI1 LDO2 LDO1 FP_DO STB FP_DI FP_SCK V 3D V20 USB_P_ON L USB_FLAG V1P4 USBP USBN USB_GND IR MA0 MA1 MA2 MA3 OPO MA4 OP MA5 OP MA6 DMSO MA7 MA8 FMSO MA9 TROPEN MA10 MA11 TRSO SDCKE SDCLK FOSO DBA0 DBA1 DCS USBP DRAS DCAS USBN DWE V 3D DQM0 DQM1 DQ0 DQ1 V 1R8D DQ2 DQ3 DQ4 DQ5 USB_P_ON L DQ6 USB_FLAG DQ7 DQ8 DQ9 IOA DQ10 DQ11 A2 DQ1...

Page 47: ... SQUEEZE ADAC_GND SD SCK DAC_XCS0 VSEL1 XAMUTE LETTER XMMUTE SQUEEZE ALRCK I XP V 3V ABCK R CR ACLK B CB ASDAT0 G Y ASDAT1 CVBS ASDAT2 S_C ASPDIF S_Y D_GND D_GND V 5H S_Y V 3H DVDD18 S_C PWDN V 1R8 V 3 CVBS V 3A ADAC_GND G Y D_GND B CB R CR TX2 TX2 TX1 V 3D TX1 HDMI_SDA HDMI_SCL TX0 HPD TX0 TXC TXC TXC TXC TX0 TX0 DVDD18 TX1 TX1 TX2 TX2 A_GND V 3H V 5H HDMI_SCL HDMI_SDA HPD MA4 MA5 MA6 MA7 MA8 MA9...

Page 48: ...S DBA1 AD4 PWR DBA0 SDCLK DCS DQ8 A0 A1 A2 A3 A4 A5 AD3 A6 A7 A8 DQM1 A9 A10 A11 SDCLK AD2 A19 A12 A13 A14 SDCKE A18 A15 A16 A17 AD1 A8 A18 A19 A20 MA11 A7 AD0 AD1 AD2 MA9 AD0 A6 AD3 AD4 AD5 MA8 PRD A5 AD6 AD7 PRD MA7 A4 PCE PWR USB_P_ON L MA6 PCE A3 USB_FLAG USBN USBP MA5 A1 A2 USB_GND IR FP_DO MA4 STB FP_DI FP_SCK V 3D V 3 FLDC 28V FLDC V 3E D_GND V 5V_USB MEMORY USB SCHEMATIC DIAG FROM TO POWER...

Page 49: ...42 100 10V YK_P C4078 10 25V KA_P IC4007 R5523N001B TR F HIGH SIDE SW IC 1 2 3 4 5 DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER THE DC VOLTAGE EACH PART WAS DQ7 DQ6 DQ5 DQ4 DQ3 V 3 V 5V_USB DQ2 DQ1 USB_FLAG DQ0 USB_P_ON L DQM0 DWE DCAS DRAS DCS FLDC DBA0 28V FLDC DBA1 D_GND MA10 V 3E IR MA0 FP_DO STB MA1 FP_DI FP_SCK MA2 MA3 USBN USBP USB 5V ATIC DIAGRAM 0 0 3 3 PCB130 DMG100 FROM TO DISPLAY V...

Page 50: ...K R2304 10K R2319 150K R2331 150K JG2304 JG2305 JG2306 JG2309 JG2310 JG2311 JG2312 JG2313 JG2314 JG2315 JG2316 JG2317 JG2318 JG2319 JG2308 JG2307 JG2320 JG2321 JG2322 JG2323 JG2302 TP2324 TP2325 TP2326 TP2327 TP2328 JG2303 TP2330 TP2333 W802 C2301 0 1 B C2302 0 1 B C2303 0 1 B C2323 0 1 B C2322 0 0022 B C2311 0 1 B C2307 0 1 B C2304 100 16V KA_P C2306 100 10V YK_P Q2301 KTC3875S_Y_RTK VCR_CTL DURI...

Page 51: ...ITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME IOA V20 A B C D V 3F E F MDI1 LDO2 LDO1 IOA LDO1 V1P4 LIMIT TROUT TRIN STBY DMSO FMSO TRCLOSE TROPEN TRSO FOSO LDO2 OPO OP OP RF V 3F V 5S V 6A D_GND M_GND V1P4 FOSO DMSO TROPEN TRCLOSE MOT_SPDL MOT_SPDL LOAD LOAD F F FROM POWER PORT FROM T...

Page 52: ...1 100 10V YK_P C8029 1000 6 3V YK_P C8033 100 10V YK_P C8047 100 10V YK_P C8072 100 10V YK_P C8016 10 25V KA_P IC8001 TC7SHU04FU TE85L_F INVERTER IC 1 2 3 4 5 Q8009 KTC3875S_Y_RTK REF GEN Q8011 KTC3875S_Y_RTK REF GEN Q8010 KTC3875S_Y_RTK REF GEN Q8008 KTC3875S_Y_RTK REF GEN B8001 MMZ1608R102CT DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJEC...

Page 53: ...60P CH C8053 100P CH C8073 560P CH C8063 0 1 B C8043 560P CH C8009 330P CH C8062 100P CH C8055 100P CH C8010 330P CH C8007 330P CH C8006 330P CH C8005 330P CH C8008 330P CH IC8007 RC4580IDR AUDIO LPF AMP IC 1 2 3 4 5 6 7 8 IC8002 RC4580IDR AUDIO LPF AMP IC 1 2 3 4 5 6 7 8 IC8008 RC4580IDR AUDIO LPF AMP IC 1 2 3 4 5 6 7 8 C8040 100 10V YK_P C8066 47 16V YK_P C8061 47 16V YK_P C8060 47 16V YK_P C806...

Page 54: ... PRINTING AND NOTE THIS SCHEMATIC D CVBS SQUEEZE LETTER AUDIO_L S_C AUDIO_R S_Y SQUEEZE VSEL1 LETTER CVBS S_C VSEL1 S_Y G Y G Y B CB R CR I XP B CB R CR I XP P H I L V 5 D_GND V 6A VSEL1 FROM AUDIO JACK FROM TO MPEG MICON DSP VIDEO SCHEMATIC DIAGRAM FROM POWER PORT 1 2 0 2 8 0 0 5 2 9 0 0 0 2 0 0 2 5 0 0 0 2 5 2 4 2 5 0 2 8 5 0 2 6 0 0 2 7 0 2 8 0 0 0 2 7 5 0 1D H 2D L 1D H 2D L DRIVE2 ON H OFF L ...

Page 55: ... 1 10W 1 R7303 75 1 10W 1 TP7301 C7330 0 1 B C7322 0 001 B C7329 470 6 3V YK_P C7318 1000 6 3V YK_P C7316 1000 6 3V YK_P C7314 470 6 3V YK_P C7315 470 6 3V YK_P B7301 BLM18BD102SN1 B7302 BLM18BD102SN1 B7304 BLM18BD102SN1 B7305 BLM18BD102SN1 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME VSEL1 AUDIO_R AUDIO_L SQUEEZE 21PIN G D Y 21PIN B D U 21...

Page 56: ...Y 6 7 W855 W856 W861 N OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME V 3D V 5H TX2 TX2 TX1 TX1 TX0 TX0 TXC TXC HPD HDMI_SCL HDMI_SDA D_GND A_GND A_GND HDMI SCHEMATIC DIAGRAM FROM TO MPEG MICON DSP W863 W865 ...

Page 57: ... C5901 0 01 B C5925 100P CH C5920 0 1 B B5901 EBMS160808A102_RDC45 S D G Q5902 2SK3019_TL SW DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS TX2 TX2 TX1 TX1 TX0 TX0 TXC TXC V 5H HDMI_SCL HDMI_SDA HPD V 3D 4 89 5 06 4 82 5 07 4 89 4 82 PCB130 DMG100 0 0 3 4 NC TX2 TX1 TX1 TX0 TX0 TXC TXC D2 D2 S D2 D1 D1 S D0 D0 S D0 CLK S CLK CEC SCL SDA GND POWER HOTPLUG NC D1 C...

Page 58: ...AL FOR SAFETY USE ONES ARE C4095 47 6 3V KA_P IC4006 LD1117AL ADJ AA3 A R REG 1 8V IC 1 2 3 CP4003_1 A2001WV2 16P 1 10 11 12 13 14 15 16 2 3 4 5 6 7 8 9 R4013 39 1 R4012 68 1 R4011 12 TP4064 W843 W845 C4099 C4098 1 B C4093 1 B C4086 1 B C4112 0 001 B C4094 0 1 B C4096 1 B DUR MEA NOTE THE POWER PORT SCHEMATIC DIAGRAM FROM TO POWER CP502 USB 5V GND UUSB ADJ VIN VOUT 1 8 0 6 3 3 GND P CON 5V FL DC F...

Page 59: ...MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME V 3A V 5A V 5A V 12AT V 12AT V 12 V 12 D_GND V 5 V 5 V 6A V 6A V 6A V 5S V 5S V 3F V 3F M_GND D_GND V 5H V 5H V 3H V 3H DVDD18 DVDD18 V 1R8 ADAC_GND PWDN V 3 V 3 V 3E V 1R8 V 3 V 3E FLDC FLDC 28V D_GND V 5V_USB FROM TO MEMORY USB ...

Page 60: ...1 4W R664 330 1 4W TP662 C651 0 1 B C675 1 B C676 C658 C653 47 6 3V KA_P C674 47 6 3V KA_P DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS OF PRINTING AND SU NOTE THIS SCHEMATIC DIA IR V 3E P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1 GR8 GR7 SW2 SW1 P8 P9 P10 P11 P12 P13 P14 P15 P16 P7 P6 P5 P4 P3 P2 P1 GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 LED IR V 3E GND S...

Page 61: ... B C608 0 01 B C658 0 1 B C654 0 01 B C601 1 B C604 33P CH C605 1 B C653 47 6 3V KA_P B601 HCB2012K 600T25 60 OHM 2 5A B602 HCB2012K 600T25 60 OHM 2 5A OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE OTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME FLDC FLDC P7 P6 P5 P4 P3 P2 P1 GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 SW2 28V SW1 USB 5V P14 P15 P16 USBN USBP STB FP_SCK FP_DI FP_DO USB 5V USBP USBN FP...

Page 62: ...LY CRITICAL FOR SAFETY USE ONES ARE C511_2 47 400V NHG C521 1000 16V ZL P C523 D508 MTZJ5 6B D506 1N4005 EIC D503 1N4005 EIC D515 1S40 E D509 RL106F E D519 1F5 E D527 SR240 F D510 SF26 F D512 1H3 E D513 1H3 E D502 1N4005 EIC D511 1F5 E D505 1N4005 EIC R518 3 3K R513 6 8K R503 1 5M 1 2W R516 10 R515 1K R514 1K 1 4W R505 22 1 4W R512 100K 1 2W R517 1 2K 1 R504 680K C515 0 01 400V PP C505 100P 2KV R ...

Page 63: ... 6 8K 1 R540 680 R543 4 7K 1 R541 5 6K 1 R542 470 1 R517 1 2K 1 R525 100 R547 22 R536 10K R537 1K R534 100 1 4W W817 W825 C501 0 01 B C524 100P CH C540 0 0068 B C503 0 1 B C541 0 01 B C536 220 6 3V YK_P C517 220 25V YK_P C528 2 2 50V KA_P C527 100 10V YK_P C522 1000 6 3V ZL_P C519 22 35V YK_P C531 100 16V YK_P C538 220 6 3V YK_P C535 330 16V YK_P Q501 KTC3875S_Y_RTK PROTECT Q502 KTC3209 Y GP 28V P...

Page 64: ...06 0 001 B C8105 0 1 B 6 C8113 470 6 3V YK_P 6 3 Q8101 KTC3875S_Y_RTK 21PIN CTL IN B8101 MMZ1608R102CT DURING PLAYBACK MEASURED WITH THE DIGITAL TESTER NOTE THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME P CON D5V AT 3 3V P CON 12V P H I L_RGB H ASP FS AMP_A_OUT_R AMP_A_OUT_L G Y_VIDEO B U_VIDEO R V_VIDEO CVBS C_V...

Page 65: ... 1 R8113 75 1 10W 1 R8111 68 1 10W 1 R8109 68 1 10W 1 TP8101 TP8102 C8119 1 B C8103 150P CH C8116 33P CH C8107 0 001 B C8111 0 001 B B C8120 0 1 B C8118 100 10V YK_P C8104 1 50V KA_P C8114 470 6 3V YK_P C8115 1000 6 3V YK_P C8113 470 6 3V YK_P C8112 1000 6 3V YK_P Q8103 KTC3875S_Y_RTK COAXIAL DRV HE DIGITAL TESTER CH PART WAS C8121 100P ASPDIF COAXIAL D_GND 21PIN_R 21PIN_L 21PIN_CTL G Y_VIDEO_OUT ...

Page 66: ...s div IC4002 pin231 ACLK V 1 0 V div H 20 nsec div J8001 pin3 L_Out V 1 0 V div H 500 μsec div J8001 pin2 R_Out V 1 0 V div H 500 μsec div J8002 pin3 SL_Out V 1 0 V div H 500 μsec div J8002 pin2 SR_Out V 1 0 V div H 500 μsec div J8002 pin6 CENTER_Out V 1 0 V div H 500 μsec div J8002 pin5 LFE_Out V 1 0 V div H 500 μsec div J7302 pin6 CVBS_Out V 200 mV div H 10 μsec div J7302 pin5 Y_Out V 500 mV div...

Page 67: ...J8101 pin11 G Y_Video_Out V 500 mV div H 20 μsec div J8101 pin7 B U_Video_Out V 500 mV div H 20 μsec div J8101 pin15 R V_Video Out V 500 mV div H 20 μsec div J8101 pin19 CVBS_Video_Out V 500 mV div H 20 μsec div J8101 pin1 21PIN_R V 1 0 V div H 200 μsec div J8101 pin3 21PIN_L V 1 0 V div H 200 μsec div J8102 pin2 COAXIAL_Out V 500 mV div H 200 nsec div OS8101 pin1 OPTICAL_Out V 1 0 V div H 200 nse...

Page 68: ...r information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Symbol In PCB Diagrams Symbol In Schematic Diagrams Part Name B C E D D G G S S B C E B C E D G S B C E B C E B C E Transistor Transistor with resistor Field effect transistor Resistor array 3 terminal regulator Capacitor Connector P C Board Chip Part SIDE A SIDE B SIDE A SIDE A SIDE ...

Page 69: ...01 C8045 R8024 R8026 Q8014 C8035 R8035 C8048 C8033 C8061 C8060 R8019 C8032 C8072 C8047 R8033 C8065 C8066 J8002 IC8004 IC8005 R8029 R8022 R8094 R8071 R8073 R8049 R8027 R8095 R8078 R8079 R8070 Q8016 Q8018 C8043 C8073 C8026 C8019 C8014 C8037 C8064 C8023 C8020 C8034 C8015 R4038 C8007 Q8013 C8008 C4119 C4103 R4043 C4060 W833 IC2301 Q2303 Q2305 C2321 Q2302 Q2304 C2320 R2306 R2307 Q2301 R2308 R2309 R2338...

Page 70: ...4 R4061 R4002 W804 C8054 Q8009 C8030 C8006 R8099 C8051 R8063 R8064 C8055 R8066 C8062 C8046 R8061 R8075 R8087 R8082 Q8019 Q8021 C8005 R8096 Q8010 Q8008 D8003 R8021 D8005 R8002 R8025 C8039 C8013 D8006 R8003 R8017 R8046 R8012 R8054 C8052 C8057 R8058 R8055 C8044 R8052 R8031 R8048 C8056 R8077 Q8017 R8069 R8076 C8010 R8036 C8049 R8053 R8050 C8059 C8009 R8045 R8068 C8053 R8074 Q8015 R8072 R8092 R8093 R40...

Page 71: ...56 D655 D654 D652 W017 SW661 SW658 SW659 SW652 SW655 SW656 W001 D651 SW657 SW654 W005 W004 W016 W013 W012 W014 D665 R664 W018 W022 C674 C653 R666 W006 W011 W002 W019 W020 V651 CP601 CP605 W007 C P 6 0 3 CP604 W023 CP602 OS651 SW653 W804 W003 D667 C651 R657 C611 R655 R658 C610 R656 IC651 C654 B601 C675 R662 R654 C605 C604 C676 C658 C601 C608 W803 B602 W806 DEG149A DEG150A DEG149A DEG150A G A30C5 G ...

Page 72: ...0 C521 C523 IC503 C531 W013 W012 Q515 C535 W021 W817 C527 R511 D517 D534 W022 W007 W017 Q502 C528 R528 R530 W008 C538 L503 C8104 C8118 C P 5 0 3 D8104 L8101 D8101 R8103 R8105 C8112 D8103 C8113 D8105 C8114 W023 C8115 R8120 W018 C536 L505 W015 D528 C526 W014 W011 W019 W009 D533 R534 W005 W010 D536 D535 D531 C519 D523 D520 D522 D521 R514 CP502 W004 CP8102 W001 C515 D519 Q504 Q510 R510_1 R529_1 R502_1...

Page 73: ...24 Q8103 B8101 R8122 R8123 C8103 R8121 R8106 R8107 C8120 C8119 R8114 C8111 R8115 C8107 R8111 R8102 Q8102 Q8101 R8104 R8108 R8110 R8112 R8101 R8113 C8116 Q8105 Q8104 C8101 C8106 R536 Q503 R531 R548 R537 Q513 R544 Q512 R515 C540 C503 R513 R518 R516 R517 R539 Q506 R506 R538 R527 Q501 R523 C541 C8105 B502 R8109 R546 C524 DPG017A POWER PCB ASSY ...

Page 74: ...506A270 WSXZT5 1 POWER PCB ASSY A2L502A240 A2L502A270 and A2L506A270 have same service parts But they are NOT COMPATIBLE Mark No Description Part No DVD MT PCB ASSY SEMICONDUCTORS IC 2301 IC AM5766 I1UFV5766S IC 4001 IC S 24CS04AFJ TB GE I5HJ0S04A0 IC 4002 IC MT1389EXE S L IC8K0389SX IC 4003 IC R3112N291A TR FA IE1F0291A0 IC 4004 IC ES29LV160EB 70TG S2L502AF01 IC 4005 IC M12L64164A 5TG IF9J0164AE ...

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Pioneer DV-610AV-K, Service Manual

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