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PSSu E F 4DO 0.5(-T)(-R)

Operating Manual-21316-EN-08

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Decentralised system PSSuniversal I/O

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Summary of Contents for PSSu E F 4DO 0.5

Page 1: ...PSSu E F 4DO 0 5 T R Operating Manual 21316 EN 08 Decentralised system PSSuniversal I O ...

Page 2: ...cumentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet on the Pilz homepage Pilz PIT PMI PNOZ Primo PSEN PSS PVIS SafetyBUS p SafetyEYE SafetyNET p the spirit of safety are registered and protected trademarks of Pilz GmbH Co KG in some countries SD mea...

Page 3: ...Integrated protection mechanisms 16 4 2 3 Reaction times 16 4 3 Configuration 17 4 3 1 PSSu assignment in system environment A 17 4 3 1 1 Addresses in the process image 17 4 3 2 PSSu assignment in system environment B 17 Section 5 Installation 18 5 1 General installation guidelines 18 5 1 1 Dimensions 18 5 2 Installing the base module 19 5 3 Inserting and removing an electronic module 20 5 3 1 Ins...

Page 4: ...nts 31 7 2 1 Display elements for module diagnostics 31 7 2 2 Display elements for an output s FS enable 31 7 2 3 Display elements for output status 32 Section 8 Technical details 33 8 1 Safety characteristic data 36 Section 9 Order reference 38 9 1 Product 38 9 2 Accessories 38 ...

Page 5: ...d should be retained for future reference 1 1 2 Terminology System environment A and B The PSSu system can be used in two different system environments The module s applic ation area is described in the chapter Intended Use of the manual The distinction is made between PSSu in system environment A PSSu in system environment B The distinction is based on the application area of the PSSu system PSSu...

Page 6: ...situation that could lead to serious injury and death and indicates preventive measures that can be taken CAUTION This refers to a hazard that can lead to a less serious or minor injury plus material damage and also provides information on preventive measures that can be taken NOTICE This describes a situation in which the product or devices could be dam aged and also provides information on preve...

Page 7: ...odule s function Details of the base modules that can be used are available in the chapter entitled Intended Use 2 2 Module features The product has the following features 4 Digital outputs Semiconductor technology Single pole Positive switching Current load capacity per output 0 5 A Short circuit proof Overload proof Free from feedback LEDs for Switch status per output FS enable per output Module...

Page 8: ... 5 312210 000000 001 10 1 3 4 9 8 5 6 7 11 2 12 A B Legend A Electronic module B Base module 1 LEDs for Module diagnostics Displaying an output s FS enable enable principle 2 Labelling strip with Name of electronic module Order number Serial number Hardware version number 2D code 3 Labelling strip for the terminal configuration on the base module 4 Status LEDs 5 Name of electronic module 6 Connect...

Page 9: ...s 1 2 3 and 4 With screw to loosen tighten the screw terminal on base modules with screw termin als With mechanism to operate the cage clamp on base modules with cage clamp ter minals 11 Round connection holes connection levels 1 2 3 and 4 for connecting the signal lines 12 Mounting slot for colour marker to label the connection level connection levels 1 2 3 and 4 ...

Page 10: ...ds The module PSSu E F 4DO 0 5 T is suitable for use where there are increased environ mental requirements see Technical Details The module PSSu E F 4DO 0 5 R is suitable for use where there are increased environ mental requirements demanded by railway applications see Technical details Intended use includes making the electrical installation EMC compliant Please refer to the guidelines stated in ...

Page 11: ...led installed programmed commissioned operated maintained and decommissioned by competent persons A competent person is a qualified and knowledgeable person who because of their train ing experience and current professional activity has the specialist knowledge required To be able to inspect assess and operate devices systems and machines the person has to be informed of the state of the art and t...

Page 12: ...g followed the guidelines in the manual Operating personnel are not suitably qualified Any type of modification has been made e g exchanging components on the PCB boards soldering work etc 3 2 3 Disposal In safety related applications please comply with the mission time TM in the safety re lated characteristic data When decommissioning please comply with local regulations regarding the disposal of...

Page 13: ... No current to the load 1 signal 24 V at the output Output is low impedance Current is supplied to the load Periphery supply The module routes the periphery supply from the module bus to the base module ter minals The periphery supply is used to supply the outputs Outputs The head module sets the output status via the module bus The max capacity at an output depends on the load see characteristic ...

Page 14: ...sensitive to the test pulses they may be switched off for indi vidual outputs The test must be replaced by other measures depending on the safety requirement When test pulses are switched off The correct switch status is always checked The output s ability to switch will not be detected until the next time the output is switched on off Testing for shorts A test is regularly carried out to check fo...

Page 15: ... t t3 t1 U 0 Signal t1 Pulse duration on on test see Technical details t2 Cycle time of on test when test is repeated ca 4 ms t3 Cycle time of on test in normal circumstances approx 5 min Characteristic Output capacitance C dependent on load current I 1 2 3 4 5 0 50 100 150 200 250 300 350 400 450 500 6 C µF I mA ...

Page 16: ...ystem the module supply is buffered for 20 ms if the supply voltage is interrupted The module has the following protection mechanisms Common second shutdown route tested regularly Cyclical output tests Tests for shorts between the outputs The module provides the following diagnostic data Start up error Configuration error FS communication error Bus termination error Temperature error too warm Temp...

Page 17: ...Configuration Exclude individual outputs from the output test configured per FS output 4 3 1 1 Addresses in the process image The module occupies 4 consecutive bit addresses in the process image The process im age in which the outputs are shown depends on the configuration With write access the Bits in the ST PIO are used to switch the FS outputs with the local enable principle Configuration Safet...

Page 18: ...ostatic discharge Electrostatic discharge can damage components Ensure against discharge before touching the product e g by touching an earthed conductive sur face or by wearing an earthed armband 5 1 1 Dimensions Base modules with four connection levels 12 6 mm 76 mm 52 1 mm 8 1 mm 67 7 mm 12 6 mm 56 1 mm 71 8 mm 0 8 mm 128 9 mm 72 6 mm 2 051 0 319 0 496 2 858 0 496 2 99 2 209 2 827 0 031 5 075 2...

Page 19: ...e head module Please note For mechanical reasons it is not possible to mix base modules with screw terminals and base modules with cage clamp terminals All contacts should be protected from contamination The mechanics of the base modules are designed for 50 plug in out cycles Procedure We recommend that you wire up the base modules before inserting the electronic mod ules Slot the groove on the ba...

Page 20: ...ules with outputs may only be inserted and removed when the load is switched off Unforeseeable error reactions may be triggered if modules are inserted and removed under load When an electronic module is plugged into a base module for the first time one part of the coding element remains on the electronic module while its counterpart is fixed on to the base module This is how the base module is co...

Page 21: ...al PSSu E F 4DO 0 5 T R 21316 EN 08 21 5 3 1 Inserting an electronic module Procedure The electronic module must audibly lock into position 1 Mark the electronic module using the labelling strips 2 Schematic representation 2 1 1 ...

Page 22: ...uring operation The configuration data is re tained when a module is changed Effects System environment A In the event of a potential FS communication error the FS section of the PSSu sys tem and all relevant I O Groups SafetyBUS p switch to a STOP condition System environment B All FS hardware outputs on the PSSu system switch to a safe condition The substitute values are used for the modules FS ...

Page 23: ...wiring The terminal configuration as stated on the front plate applies for base modules with C rail The terminal configuration as stated in the technical documentation applies for all other base modules 6 1 1 Mechanical connection of the base modules Procedure Use a flat blade screwdriver DIN 5264 A DIN 5264 A Strip the wire back 8 mm If necessary label the connection level with a colour marker 3 ...

Page 24: ...n the counter modules 1 5 mm2 AWG16 Analogue inputs outputs 1 5 mm2 AWG16 Communication cables 1 5 mm2 AWG16 Test pulse outputs 1 5 mm2 AWG16 Power supply 2 5 mm2 AWG12 Functional earth 2 5 mm2 AWG12 On base modules with screw terminals If you use a multi strand cable to connect the I Os it is recommended that you use ferrules conforming to Parts 1 and 2 of DIN 46228 0 14 1 5 mm2 Form A or C altho...

Page 25: ...Wiring Operating Manual PSSu E F 4DO 0 5 T R 21316 EN 08 25 Maximum torque setting 0 8 Nm Use copper wiring ...

Page 26: ...iphery supply 12 22 linked within the base module 13 23 0 V periphery supply 13 23 linked within the base module 14 Output O2 24 Output O3 21 11 22 12 23 13 24 14 Screw terminals PSSu BP C 1 8 S PSSu BP C 1 8 S T Cage clamp terminals PSSu BP C 1 8 C PSSu BP C 1 8 C T With C rail 11 Output O0 21 Output O1 12 22 0 V periphery supply 12 22 linked within the base module 13 23 C rail supply 13 23 linke...

Page 27: ...C1 1 12 C PSSu BP C1 1 12 C T With C rail 11 Output O0 21 Output O1 12 22 0 V periphery supply 12 22 linked within the base module 13 23 C rail supply 13 23 16 26 linked within the base module 14 Output O2 24 Output O3 15 25 0 V periphery supply 15 25 linked within the base module 16 26 C rail supply 13 23 16 26 linked within the base module 21 11 22 12 23 13 24 14 26 16 25 15 ...

Page 28: ...necting the module Output circuit Without C rail With C rail Single channel actuator 21 11 22 12 23 13 24 14 0 V O0 O1 0 V 0 V 0 V O2 O3 21 11 22 12 23 13 24 14 0 V O0 O2 O1 O3 0 V Single channel actuator 21 11 22 12 23 13 24 14 26 16 25 15 0 V O0 O2 O1 O3 0 V 0 V 0 V ...

Page 29: ...4 RFK RFK K1 K2 K3 K4 PSSu E F 4DO 0 5 21 11 22 12 24 14 0 V O0 O2 O1 O3 0 V 23 13 K1 K2 T0 T0 T1 I0 I1 I3 21 11 22 12 23 13 24 14 PSSu E F 4DI K1 K2 T1 I2 RFK PSSu E F 4DO 0 5 6 4 Function test during commissioning An error must be simulated for each safety related output during commissioning The anti cipated error reaction must occur when an output has a short circuit to a supply voltage INFORMA...

Page 30: ...ules together correctly Temperature error too warm 1 Ambient temperature too high Error stack entry diagnostic log entry Ensure there is sufficient ventila tion in the control cabinet or pre vent overload Temperature error too hot 1 Ambient temperature too high Reset the module and stop the af fected I O Groups SafetyBUS p Ensure there is sufficient ventila tion in the control cabinet or pre vent ...

Page 31: ...system environment A or the enable principle system en vironment B FS outputs are activated via an ST section An FS enable is assigned to each of these FS outputs The status of that enable is displayed via the enable LEDs FS0 FS1 FS2 and FS3 11 I0 21 I1 Err FS0 FS1 FS0 FS1 Err FS2 FS3 FS2 FS3 LED Key Description Colour State FS0 No FS enable for output O0 Yellow FS enable for output O0 FS1 No FS e...

Page 32: ... for displaying the output status LEDs 11 21 14 and 24 Err 11 21 12 22 13 23 14 24 11 14 21 24 11 14 21 24 LED Meaning Designa tion Colour Status Signal Output Terminal 11 0 signal O0 Output 0 11 Green 1 signal 21 0 signal O1 Output 1 21 Green 1 signal 14 0 signal O2 Output 2 14 Green 1 signal 24 0 signal O3 Output 3 24 Green 1 signal ...

Page 33: ...e module supply Module s power con sumption 0 28 W 0 28 W 0 28 W Periphery s supply voltage periphery supply Voltage range 16 8 30 V 16 8 30 V 16 8 30 V Module s current con sumption with no load 37 mA 37 mA 37 mA Module s power con sumption with no load 0 9 W 0 9 W 0 9 W Max power dissipation of module 1 5 W 1 5 W 1 5 W Terminal voltage when switching off inductive loads U2 50 V U2 50 V U2 50 V P...

Page 34: ... yes yes Short circuit proof yes yes yes Environmental data 312210 314210 315210 Application site In accordance with the standard EN 50125 3 Application site Track area 1 m 3 m In accordance with the standard EN 61373 Application site Category 1 Class A B Climatic suitability EN 60068 2 1 EN 60068 2 14 EN 60068 2 2 EN 60068 2 30 EN 60068 2 78 EN 60068 2 1 EN 60068 2 14 EN 60068 2 2 EN 60068 2 30 E...

Page 35: ... EN 61000 6 4 Vibration In accordance with the standard EN 60068 2 6 EN 60068 2 6 EN 50125 3 Frequency 10 150 Hz 10 150 Hz 5 2000 Hz Amplitude 0 35 mm 0 35 mm Acceleration 1g 1g 0 23g Broadband noise In accordance with the standard EN 60068 2 64 EN 61373 Frequency 5 500 Hz 5 150 Hz Acceleration 1 9grms 0 79 g RMS Shock stress In accordance with the standard EN 60068 2 27 EN 60068 2 27 EN 50125 3 N...

Page 36: ...here standards are undated the 2009 10 latest editions shall apply 8 1 Safety characteristic data NOTICE You must comply with the safety related characteristic data in order to achieve the required safety level for your plant machine Operating Mode EN ISO 13849 1 2015 PL EN ISO 13849 1 2015 Category EN 62061 SIL CL EN 62061 PFHD 1 h IEC 61511 SIL IEC 61511 PFD EN ISO 13849 1 2015 TM year 1 channel...

Page 37: ... T R 21316 EN 08 37 INFORMATION A safety function s SIL PL values are not identical to the SIL PL values of the units that are used and may be different We recommend that you use the PAScal software tool to calculate the safety function s SIL PL values ...

Page 38: ...h C rail and screw terminals 312 610 PSSu BP C 1 8 S T Base module with C rail and screw terminals T type 314 610 PSSu BP C 1 8 C Base module with C rail and cage clamp terminals 312 611 PSSu BP C 1 8 C T Base module with C rail and cage clamp terminals T type 314 611 PSSu BP 1 12 S Base module without C rail with screw terminals 312 618 PSSu BP 1 12 S T Base module without C rail with screw termi...

Page 39: ...tyNET p THE SPIRIT OF SAFETY are registered and protected trademarks of Pilz GmbH Co KG in some countries We would point out that product features may vary from the details stated in this document depending on the status at the time of publication and the scope of the equipment We accept no responsibility for the validity accuracy and entirety of the text and graphics presented in this information...

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