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P I L O T 

S P R A Y  G U N

Service  Sheet  &  List  of  Spare  Parts

Conformity to

European Standards

Spare parts for 

HP 59 Spray Gun

HP 59 Spray Gun with Top Feed Cup 0.6 Litre

Manufactured by :

Manik Machinery Manufacturers Pvt. Ltd.

21/23, Sona Udyog, Parsi Panchayat Road,
Andheri East, Mumbai 400 069  INDIA
Tel

: 91 22 669 78 900

Fax

: 91 22 669 78 907

E-mail : [email protected]

www.pilotindia.com

S E R V I C E  C H E C K S

C a u s e

R e m e d y

Troubleshooting

Uneven spray

1. Material build up on air cap/nozzle 

2. Coating material flow or viscosity   

   incorrect

1. Clean air cap / nozzle 

2. Adjust needle
    adjustment screw,
    or Reduce viscosity

Intermittent
spray

1. Insufficient material in cup

2. Gun material passage blocked

3. Loose or damaged nozzle

4. 

Needle sealing damage.

1. Fill cup

2. Clean

3. Tighten or replace

4. Replace

Fluid leakage
from packing nut

1. Needle packing damage

1. Replace packing.

Dripping from
the nozzle

1. Damaged nozzle or needle

2. Foreign substances between
    fluid tip and needle
    prevent sealing

1. Replace

2. Clean needle and
    nozzle in thinner
    or Replace.

1. No pressure at the gun

2. Needle adjustment Screw not

properly adjusted. 

1. Check air supply

2. Adjust

Fault

Not spraying

LIST OF SPARE PARTS HP 59

Sr. no. DESCRIPTION

CODE no.

HP-59 Gun with S.S. Cup

HP 59000S

HP-59 Gun with Plastic Cup

HP 59000N

1

Air Cap @

HP 59001

2

Ring

HP 59002

3

Nozzle @

HP 59003

3A

S.S. Nozzle #

HP 59004

4

Nylon Ring

HP 59005

5

Air Baffle Ring

HP 59006

6

Air Locking 'O' Ring

HP 59007

7

Needle Packing Nut 

HP 59008

8

Teflon Packing 

HP 59009

9

M.S. Washer

HP 59010

10

SS Spring for Needle Pkg. Nut

HP 59011

11

S.S. Needle @

HP 59013

12

SS Spring for Needle

HP 59014

13

Locking Nut

HP 59015

14

Needle Adjustment Screw

HP 59016

15

Air Valve Complete

HP 59017

16

Air Piston Head Complete

HP 59018

17

Air Control Knob Complete

HP 59019

18

Grub Screw 

HP 59020

Sr. no. DESCRIPTION

CODE no.

19

Fulcrum Screw

HP 59021

20

Trigger Bolt

HP 59022

21

Trigger Complete

HP 59023

22

Spreader Control Knob Complete

HP 59024

23

Spreader Control Knob

HP 59024A

24

"O" Ring

HP 59024B

25

Housing

HP 59024C

26

'E' Clip

HP 59024D

27

"O" Ring

HP 59024E

28

Air Intake Connector 

HP 59025

29

Hose Coupling 

HP 59026

30

S.S. Cup Complete

HP 59027

31

Cup Bottom Part

HP 59027C

32

Nylon Washer for Cup Bottom Part HP 59027D

33

Plastic Top Feed Cup 0.57 Litre 
Complete

HP 59028

34

Spanner #

HP 59029

35

Repair Kit # *

HP 59030

# Accessories

* This set contents an air cap, nozzle, needle, air piston 
head and packing.

@ Please mention nozzle size while ordering spare parts.

multiprintindia.com 

1

5

4

2

22

20

25

9

8

7

10

15

19

21

31

26

30

29

28

17

18

11

16

13

12

14

500

400

300

15

10

200

100 ml

5

fl.oz.

32

3A

34

27

3

6

24

23

33

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