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P I L O T
S P R A Y G U N
Service Sheet & List of Spare Parts
Conformity to
European Standards
Spare parts for
HP 59 Spray Gun
HP 59 Spray Gun with Top Feed Cup 0.6 Litre
Manufactured by :
Manik Machinery Manufacturers Pvt. Ltd.
21/23, Sona Udyog, Parsi Panchayat Road,
Andheri East, Mumbai 400 069 INDIA
Tel
: 91 22 669 78 900
Fax
: 91 22 669 78 907
E-mail : [email protected]
www.pilotindia.com
S E R V I C E C H E C K S
C a u s e
R e m e d y
Troubleshooting
Uneven spray
1. Material build up on air cap/nozzle
2. Coating material flow or viscosity
incorrect
1. Clean air cap / nozzle
2. Adjust needle
adjustment screw,
or Reduce viscosity
Intermittent
spray
1. Insufficient material in cup
2. Gun material passage blocked
3. Loose or damaged nozzle
4.
Needle sealing damage.
1. Fill cup
2. Clean
3. Tighten or replace
4. Replace
Fluid leakage
from packing nut
1. Needle packing damage
1. Replace packing.
Dripping from
the nozzle
1. Damaged nozzle or needle
2. Foreign substances between
fluid tip and needle
prevent sealing
1. Replace
2. Clean needle and
nozzle in thinner
or Replace.
1. No pressure at the gun
2. Needle adjustment Screw not
properly adjusted.
1. Check air supply
2. Adjust
Fault
Not spraying
LIST OF SPARE PARTS HP 59
Sr. no. DESCRIPTION
CODE no.
HP-59 Gun with S.S. Cup
HP 59000S
HP-59 Gun with Plastic Cup
HP 59000N
1
Air Cap @
HP 59001
2
Ring
HP 59002
3
Nozzle @
HP 59003
3A
S.S. Nozzle #
HP 59004
4
Nylon Ring
HP 59005
5
Air Baffle Ring
HP 59006
6
Air Locking 'O' Ring
HP 59007
7
Needle Packing Nut
HP 59008
8
Teflon Packing
HP 59009
9
M.S. Washer
HP 59010
10
SS Spring for Needle Pkg. Nut
HP 59011
11
S.S. Needle @
HP 59013
12
SS Spring for Needle
HP 59014
13
Locking Nut
HP 59015
14
Needle Adjustment Screw
HP 59016
15
Air Valve Complete
HP 59017
16
Air Piston Head Complete
HP 59018
17
Air Control Knob Complete
HP 59019
18
Grub Screw
HP 59020
Sr. no. DESCRIPTION
CODE no.
19
Fulcrum Screw
HP 59021
20
Trigger Bolt
HP 59022
21
Trigger Complete
HP 59023
22
Spreader Control Knob Complete
HP 59024
23
Spreader Control Knob
HP 59024A
24
"O" Ring
HP 59024B
25
Housing
HP 59024C
26
'E' Clip
HP 59024D
27
"O" Ring
HP 59024E
28
Air Intake Connector
HP 59025
29
Hose Coupling
HP 59026
30
S.S. Cup Complete
HP 59027
31
Cup Bottom Part
HP 59027C
32
Nylon Washer for Cup Bottom Part HP 59027D
33
Plastic Top Feed Cup 0.57 Litre
Complete
HP 59028
34
Spanner #
HP 59029
35
Repair Kit # *
HP 59030
# Accessories
* This set contents an air cap, nozzle, needle, air piston
head and packing.
@ Please mention nozzle size while ordering spare parts.
multiprintindia.com
1
5
4
2
22
20
25
9
8
7
10
15
19
21
31
26
30
29
28
17
18
11
16
13
12
14
500
400
300
15
10
200
100 ml
5
fl.oz.
32
3A
34
27
3
6
24
23
33