Pergola kits USA WOOD PAVILION Assembly Manual Download

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WOOD

TRADITIONAL (

HIP

)

ROOF

PAVILION

STICK

BUILT

ASSEMBLY MANUAL

(Shown above is a

' x

’ Pavilion)

Thank you for your purchase of a new Pavilion. Depending on the size of your

Pavilion, installation can usually be completed in 1 to 2 days. These instructions are meant to

serve as a guide for people with a base knowledge of general handyman skills.

This assembly

requires a minimum of two people to complete.

Summary of Contents for WOOD PAVILION

Page 1: ...k you for your purchase of a new Pavilion Depending on the size of your Pavilion installation can usually be completed in 1 to 2 days These instructions are meant to serve as a guide for people with a...

Page 2: ...efore beginning assembly It is imperative that the site be level There are a few choices when installing this structure the two most common are to anchor the posts to concrete pad wood decking or atta...

Page 3: ...will be used to mark the post loca tions Notice that two of the 2x4 boards have a marking near the ends Building a box will reveal the outside corners of the posts when properly placed Connect the co...

Page 4: ...ure Please note that the Pavilion kitincludessomepreassembled pieces Once the template is square mark the post locations using the INSIDE corners of the framed box on the concrete slab with a pencil A...

Page 5: ...Starting with a corner post of the longest side and moving to the center post attach rst header with two 3 1 2 screws not in predrilled holes to hold header in place Place posts upright within templa...

Page 6: ...s 10 and 11 on opposite side Remove template boards from the posts on the short side Attach a template board span ning from the two corner posts on the short sides Attach short end headers with three...

Page 7: ...he header with two 2 1 2 screws approximately every 16 Do that with all six rails on the underside of each header Push rail up against the bottom of the header Put in center of post Fasten to post wit...

Page 8: ...peci cations may require 4 brackets per post NOTE For HD High Wind brackets see bracket appendi ces on page 24 25 Steps 2 4 Before inserting the bolt make sure dust is removed from hole Then screw the...

Page 9: ...urely mount ed to the concrete slab slide the post trim down into place Fasten tie straps ST2215 with 1 1 2 screws at every seam on the top of the plate Squarely align the two 2x12 plates forming a ri...

Page 10: ...vertical line and the top edge ush with the top of the ridge pole Screw the two sections togeth er at the top with two 2 1 2 screws between every rafter Keep ends even Fasten two 2x4 temporary props...

Page 11: ...tom of each hip rafter with six 3 1 2 screws into the corner of the plate Anchor each rafter to the plate on the marked X s using three 3 1 2 screws staying ush with the vertical line keeping 1 4 1 2...

Page 12: ...are shorter than the side rafters and have a bevel cut on the upper end Measure from the top of the jack rafter to the side of the side rafter Repeat the mea surement on the lower end of the jack raft...

Page 13: ...fter Fasten decking using two 2 nails per rafter Securely interlock each piece of the roof decking starting from the bottom and working up Fasten two A23 Simpson brackets with 1 1 2 screws on either s...

Page 14: ...tch of the decking Fascia should not be lower than the pitch of the decking the end of the fascia should remain ush with the end of the plate Moving to the short side hold fascia in place butting the...

Page 15: ...ties Collar ties prevent the middle of the main beams from bowing outwards due to the downward pressure of the roof due to gravity i e the weight of the roof Identify the collar ties in your kit A co...

Page 16: ...you will fasten it to the center rafter skip to Step 4 on the next page If you have more than one collar tie space the collar ties on the ground evenly along the length of the structure each collar t...

Page 17: ...1 screws The rst piece will have 3 screws at every lath Lay out the roof tin Install the drip edge over the bottom lath piece Cut each piece to length Fasten with 1 screws staples or nails every 16 4...

Page 18: ...oam to the tin roof Make sure not to go wider than the hip capping 2 18 Fasten ridge cap with 1 1 2 screw every 24 on both sides Repeat step 4 on all sides Fasten hip capping with 1 1 2 screws on the...

Page 19: ...or asphalt shingles with our kits This is because some states require different fasteners than others and because some customers have different tools than others hammer nail gun pneumatic stapler hamm...

Page 20: ...econd row line up bottom of shingle with the architectural line on the shingle below Attach second row of shingles to the roof using 5 8 roof nails provided or a power stapler Do not use long nails or...

Page 21: ...9 7 Also see instructions on shingle package Work across then up Continue to the top To cap the ridge start the rst capper centered on the ridge down past the corner Place second capper into place 8...

Page 22: ...il through the black tar strip Leave approximately 5 1 2 exposed to the weather Continue up the ridge using the same previous steps Install cappers in a nice straight row for a neat appear ance from a...

Page 23: ...h ends of ridge and work toward the center of the ridge Last piece will need cut in half and will bring the corners together Trim the bottom edges using a shingle scissor or a utility knife CUT CAPPER...

Page 24: ...with regular instructions starting at step 9 Screw into each post the remaining six 3 8 x3 hex lags using the predrilled holes Repeat with all posts Remove dust from hole Next screw the nut and washe...

Page 25: ...4 Continue on with regular instructions at step 23 25...

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Page 29: ...29 Use 2 1 2 screws to attach the rafters to the top plate You will want to screw one screw into the top of each rafter and then another screw into the side of each rafter...

Page 30: ...30 19 20...

Page 31: ...ece The end with the short wire is the bottom Pass the bottom wire through the post base trim piece Place trim piece on the inside of the center post with short wire down Be sure to center in post Fas...

Page 32: ...32...

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