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EN-TraceTekTT1100OHP-IM-H58263      01/15

THERMAL BUILDING & 

INDUSTRIAL HEAT TRACING SOLUTIONS

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Description

These Instructions explain the proper procedures for installing and 

testing TraceTek TT1100-OHP sensing cables. TT1100-OHP sensing 

cables are primarily intended for use on overhead piping to detect a water 

leak originating from a small pin hole or crack in the pipe. The wicking 

action of the absorptive synthetic fiber outerbraid on the TT1100-OHP 

cable can catch and hold a small drip or trickle of water– to ensure 

sufficient wetted length to generate a leak alarm. TT1100-OHP can also 

be used on floors, in drip pans, in sumps and trenches and similar flat 

surface applications, however TT1000 standard water detection cable may 

be better suited to flat surfaces.

important notes

When used to monitor suspended or rack mounted pipe, TT1100-OHP 

sensing cables must be attached to the pipe at the lowest point where 

any water leak is most likely to drip from the pipe system. This will be the 

6 o’clock position on horizontal piping but other mounting locations and 

techniques may be necessary if site conditions are unusual. In particular, 

special consideration should be given to pipe supports, couplings, “T’s”, 

valves and other fittings. It is the responsibility of the installer to position 

the cable such that any leak will drip onto the cable.
The sensor cable cannot stop a leak. In some installations the materials 

or structures beneath the pipe system may be so critical or valuable, 

that a drip tray system should be considered in addition to the sensor 

cable installation. TT1100-OHP is intended to alert the user that a pipe or 

system is leaking but it cannot prevent collateral damage if the leak is not 

contained and repaired immediately.

GENERAL NOTES: DO’S AND DON’TS:

tools requireD

Wire cutters

Used to cut off tie wrap ends

TT-PTB-1000 

(PN 486437-000)

Portable Test Box, battery powered instrument 

designed for testing and troubleshooting TraceTek 

systems

Digital multimeter

Can be used as an alternative or supplement to the 

PTB. Meter must have 20 MΩ range

TT-MAPPING CAP-PC 

(PN P000000872)

Used to simulate leaks at connector points during 

commissioning and mapping process

Extra TT-MLC-PC 

(PN 683262-000)

Leader cable. Used with the ohmmeter to make 

easier connections to the sensor cable for resistance 

measurements

Extra TT-MET-PC 

(PN 169905-000)

End termination. Used during installation or trouble 

shooting to temporarily isolate a sub-section of sen-

sor cable for resistance measurements

ADDitionAl MAteriAls requireD

Tie wraps

Supplied by installer and sized to go around the pipe 

and sensor cable. Base quantity on one tie wrap per 

foot (0.3 m) for horizontal run with extra wraps at 

fittings.

Rags and appropriate 

cleaner

Use to wipe and clean bottom and side surfaces of 

pipe prior to cable installation.

optionAl MAteriAls

TT-MBC-PC 

(PN 847529-000)

Branch connector used to connect and branch "T" 

lines

TT-MJC-xx-PC

This jumper cable is available in various pre-cut and 

terminated lengths

TT-1100-OHP-CK-PC-M/F 

(PN P000001186)

Connector kit used during field connections of 

TT1100-OHP bulk cable

Do: 

• Store the cable in its original container in a clean, dry area until ready to install.
• Clean the pipe surface where the cable will be installed.
• Schedule the sensor cable installation as late as possible in the construction schedule to avoid risk 

of damage or contamination by other contractors or construction tasks.

• Remove cable from the pipe if any thread cutting, welding, soldering or similar pipe fitting work will 

be performed.

Don’t:

• Drag the cable through water, paint, solvents, oil or other contaminants.
• Install damaged or contaminated sensing cable.
• Allow the cable to become wet or contaminated after installation.
• Exceed the maximum pulling force of 100 kg (220 lb).
• Use the cable as a rope for lifting or securing any object.
• Allow tools or heavy objects to fall on cable.
• Exceed 3300 ft (1000 m) sensor cable circuit length

TT1100-OHP

Water SenSing Cable for SuSpended pipe inStallation inStruCtionS

trAcetek

Summary of Contents for TraceTek TT1100-OHP

Page 1: ...esigned for testing and troubleshooting TraceTek systems Digital multimeter Can be used as an alternative or supplement to the PTB Meter must have 20 MΩ range TT MAPPING CAP PC PN P000000872 Used to simulate leaks at connector points during commissioning and mapping process Extra TT MLC PC PN 683262 000 Leader cable Used with the ohmmeter to make easier connections to the sensor cable for resistan...

Page 2: ...here hold down clips will be placed so adhesive can work properly Position hold down clips so the sensing cable will provide the desired leak detection coverage To best secure the cable alternate the direction of the hold down clips and install them at intervals of no greater than 6 feet 2 m and at every change in direction at sides of trench for example Important Let the adhesive dry per manufact...

Page 3: ...ps off the bottom of the pipe or fitting Do not install the cable on the top or side surface of a pipe Do not spiral the cable on horizontal pipe Exception If the cable is used to trace vertical pipe the cable should be spiraled around the pipe and secured with tie wraps B For sumps containment trenches and subfloor applications Pull the cable alongside the installed hold down clips minimum bend r...

Page 4: ...ing Cable Test Procedure 3 Connect the sensing circuit to the TraceTek alarm module and activate the system as soon as is practical Use the alarm module to monitor the sensing cable during the final stages of construction Take precautions if installation is incomplete at end of work day At the end of the work day Ensure that there are no open connectors Each sensing cable should be connected to a ...

Page 5: ...A use the PTB to locate the liquid or contamination and take appropriate corrective action Method with Ohmmeter 1 Ensure the end termination is connected to the sensing cable If checking several lengths of sensing cable in series a cable string ensure they are all connected 2 Connect a Modular Leader Cable TT MLC PC to the sensing cable 3 Verify that the sensing cable is intact Loop 1 Measure the ...

Page 6: ...e to have TT MBCs installed on branches as needed to fully trace a pipe system D Install an end termination TT MET PC at the end of the main line and each branch line Note A good check on the system design and bill of materials is that the total number of end terminations installed in the system should equal the number of branch connectors plus one E Optional Install jumper cables TT MJC xxx PC as...

Page 7: ...a channel number and display the words SYSTEM NORMAL If the Yellow LED is on in any of these instruments or the words Cable Break or Loop Break is displayed then the cable system must be inspected for loose connections missing end terminations until the cable continuity is established and the Normal condition is achieved LEAK testing can be done with a mapping cap TT MAPPING CAP PC The MAPPING CAP...

Page 8: ...uced for a new leak Yellow LED visible on TTC 1 TTSIM 1A TTSIM 2 or flashing yellow LED on TTSIM 1 Could be cable break or service indication Refer to alarm module instructions for more infor mation For Cable break indication Check for loose connectors missing end terminations broken jumper wires or physical dam age to the cable Repair or replace cable if necessary The TT MET PC end termination ca...

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