©2012
PN958-SP (12/20/12)
Table 1 - PENTEK
®
Motor Service Factor Amps
Motor Type
PENTEK Part
Number
Rating @
230V
Service Factor
Amps
HP
2-Wire
P42B0005A2-01
1/2
4.7
P42B0007A2-01
3/4
6.2
P42B0010A2-01
1
8.1
P42B0015A2-01
1-1/2
10.4
P42B0005A2
1/2
4.7
P42B0007A2
3/4
6.4
P42B0010A2
1
9.1
P42B0015A2
1-1/2
11.0
CS/CR
3-Wire
P43B0005A2-01
1/2
4.8
P43B0007A2-01
3/4
6.0
P43B0010A2-01
1
7.3
P43B0015A2-01
1-1/2
10.9
P43B0005A2
1/2
4.9
P43B0007A2
3/4
6.3
P43B0010A2
1
7.2
P43B0015A2
1-1/2
11.1
P43B0020A2
2
12.2
3-Phase
P43B0005A3
1/2
2.9
P43B0007A3
3/4
3.9
P43B0010A3
1
4.7
P43B0015A3
1-1/2
6.1
P43B0020A3
2
7.6
P43B0030A3
3
10.1
P43B0050A3
5
17.5
Initial Startup: System Start
• Open valves at the ends of lines to so that air will escape during
pressurization. Press Auto Start.
• The Drive will go into Auto Line Fill.
• Close valves at the ends of lines after all air has escaped.
• Once the Transducer senses 10 PSI , the Drive will go into Constant Pressure
Mode and maintain 60 PSI.
• If a different pressure is required, use PSI Preset to change the setpoint.
6
Initial Startup: Pump Out the Well
Direct the pump’s discharge to an appropriate location not connected to the system and
press Pump Out. The pump will run at 45 Hz. Adjust frequency as appropriate:
A. Press Enter.
B. Change frequency value.
NOTICE Above ground pumps should run at 60 Hz for this step until pump is primed.
Then adjust frequency as appropriate.
C. Press Enter again.
Run the Drive in this mode until the well discharge runs clear, then press Stop to stop
the Drive.
Risk of explosion. Can cause severe injury, property damage or death. In Pump
Out mode, the pump runs at a constant speed. Restricting flow can cause very high
pressure. Do not restrict flow.
4
2
Wiring Connections
A. Disconnect power to the circuit breaker box
before making any connections.
B. Connect motor wiring FIRST, transducer cable
SECOND, and power supply wires LAST.
Inspect the Drive’s interior. It must be free of
loose wires and other debris before closing.
C. Replace the cover and secure it with the
cover screw before connecting the input
power cable to the breaker box.
NOTICE When using above ground motor
rated for use with the PENTEK INTELLIDRIVE,
maximum lead length is 25 ft. See motor-specific
user manual and NEC for wire size.
Terminal
Removable
(pull down)
01+ 01+ I1+ I1- I2+ I2- V+ V- AI+ AI- P N SD CARD
Transducer Cable
Connections
Submersible Motor: 3-Ph./ 3-W. 1-Ph., follow colors as above.
Submersible Motor: 1-Ph./ 2-W., connect to Y and B, any order.
Above-Ground Motors: L1 to R, L2 to Y, L3 to B; verify rotation.
Output
Ground Screw
Input Power
Connections
Input
Ground Screws
Red
Yellow
Black
Green/Yellow (Ground)
Green/Yellow
(Ground)
6539 0412
Motor Connections
Red to
AI
+
Black to
AI
–
Green Cable Shield/Screw
Terminal
Removable
(pull down)
• Disconnect power and
wait 5 minutes before
opening and removing
Drive cover.
• Mount Drive on stud or
post BEFORE making
electrical connections.
• Do not touch Drive with
wet or damp hands.
• Disconnect power and
remove cover with dry
hands.
Risk of Fire. If installed with
incorrect circuit breaker
protection. Install the Drive on
an independent branch circuit,
with no other appliances on
the circuit and protected by a
circuit breaker as specified in
Owner’s Manual.
Fan
EMI/RFI Filter
6020 0609
Risk of electric shock.
Can shock, burn or kill.
Risk issues to be aware of:
• Drive’s internal
components retain
high voltage for up to
5 minutes after input
power is disconnected.
• EMI/RFI Filter carries
high voltage when
pump is running.
1
5997 0412
Typical 230VAC
Circuit Breaker
(Double Width)
Indoor Installation Procedure
• Begin procedure by removing screw at bottom of front cover.
• Pull top of cover towards you, away from back plate to create gap.
• Pull bottom of cover towards you; liftup on cover and remove.
• Mount the Drive vertically on post, stud, or flat surface.
• Permanently attach the Drive using top slotted hole, plus either the
three bottom holes (for flat surface mounting) or the center bottom
hole (for attaching to post or stud).
• Leave 3” clearance around the Drive for proper cooling.
NOTICE After all wiring connections in Step 2 are complete, reattach
cover by hooking it on top of back plate (be sure to leave gap). Lower
bottom of cover into place. Push cover evenly against back plate,
eliminating gap. Replace screw at bottom of front cover.
Press Enter
Press Enter
Press Enter
Press Enter
6566 0512
Apply 230V to Drive
Set Time
Set Date
Setup Complete
1 Phase
Connection Type
(2 Wire or 3 Wire)
3 Phase
Motor Type
Subm or Above Gnd
Enter Service
Factor Amps
Enter Motor Phase
(1 Phase or 3 Phase)
Press Enter
Initial Startup:
Program the Drive
Apply 230V power to the
PENTEK INTELLIDRIVE.
“Setup Guide” will appear
in the display. Follow
the keypress sequence
shown here:
3
Setup Guide 12:10p
Service Factor Amps
Stopped
6000 0509
Select 80 Hz Operation, if Necessary:
A. Press MAIN MENU button.
B. Follow the keypress sequence shown here:
6570 0512_EN
Use arrows to
scroll to Motor
Press Enter
Use arrows to
select 80 Hz
Press Enter
to save
Press MAIN MENU
button
Press Enter
Use arrows to select
Max Frequency
Initial Startup: Check List
• Ensure system has properly sized relief valve and pressure tank.
• Ensure that pressure tank’s precharge is 70 percent of the drive set pressure
(42 PSI for the default set-point of 60 PSI).
• Make sure that the pump discharge is connected to the system.
• Ensure input ground, output ground, and transducer shield wire are properly
connected.
5
Press Enter
Press Enter
Press Enter
Press Enter
6566 0512
Apply 230V to Drive
Set Time
Set Date
Setup Complete
1 Phase
Connection Type
(2 Wire or 3 Wire)
3 Phase
Motor Type
Subm or Above Gnd
Enter Service
Factor Amps
Enter Motor Phase
(1 Phase or 3 Phase)
Press Enter
NOTICE Motor
must have twice
the HP of pump for
80Hz operation.
See Owner’s
Manual for more
information.
(Continued next column)
NOTICE Nameplate amps may differ from these
values. For PENTEK motors, use the values
given here.
In submersible retrofit applications with other
manufacturer’s 3-wire, 1-Phase motors, use the
Cap Start/Cap Run values supplied by the motor
manufacturer. For 3-Phase motors use the motor
manufacturer’s service factor amps.
For above ground motors use the highest amp value
given (may be listed as “max load amps” or “full
load amps.”)
NOTICE See Owner’s Manual for more illustrations
and detailed information.
For support call:
PENTEK Customer Service
866-9PENTEK (973-6835)
Quick Start Guide
Refer to the Owner’s Manual for installation, operation, and safety information.
This guide neither supplements nor replaces the Owner’s Manual.
