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FLECK 

5810 & 5812 XTR2 

WATER SOFTENER OR FILTER CONTROL VALVE

SERVICE MANUAL

  

waterpurification.pentair.com

5810

5812

Summary of Contents for FLECK 5810 XTR2

Page 1: ...FLECK 5810 5812 XTR2 WATER SOFTENER OR FILTER CONTROL VALVE SERVICE MANUAL waterpurification pentair com 5810 5812 ...

Page 2: ...ves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance ...

Page 3: ...ng When power is restored the time setting must then be re entered INSTALLATION Water Pressure A minimum of 20 psi 1 4 bar of water pressure is required for the regeneration valve to operate effectively Electrical Facilities An uninterrupted power supply is required The control uses a transformer to supply 12 VDC Please make sure your voltage supply is compatible with your unit before installation...

Page 4: ...er Outside Faucet Outside Faucet Bath Tub Lavatory Toilet Kitchen Laundry Tubs Pump or Meter Hot Water Outlet Water Heater Brine Tank Overflow Drain Optional Floor Drain Drain Line Bypass Softener Grounding Strap Figure 3 Softened Water Flow 4 FLECK 5810 5812 XTR2 Service Manual ...

Page 5: ...lcium Hypochlorite Calcium hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 ml per cubic foot 2 Salt tank softeners A Backwash the softener and add the required amount of hypochlorite to the well of the salt tank The salt tank shoul...

Page 6: ...gure 5 Assistance Mainten Name Screen Using the keypad type the name of the water treatment professional or company that the homeowner may call for system service optional To enter a letter using the keypad quickly press the keypad button the number of times that correspond with the position of the correct letter on the button For example to enter the letter C quickly press the ABC button three ti...

Page 7: ...eduled Regeneration Current Cycle Step Diagnostics Assistance Month Day Day of Week Minute Hour AM PM HR Year 6 Start a regeneration by pressing the Regeneration button The Regeneration screen appears Figure 10 Figure 10 Regeneration Screen Press now to begin a regeneration immediately or press at regen time to queue the regeneration for the programmed regeneration time 2 00 AM default for softene...

Page 8: ...e Brightness Sound screen which allows you to adjust the backlight of the control screen and allows you to mute the alarms of the control Vacation Mode Halts all scheduled regenerations when pressed press again to resume normal operation When Vacation Mode is on the 100 day regeneration error will be suspended Assistance Displays a name and phone number to call for unit service USB Connect Allows ...

Page 9: ...ng until regeneration in meter systems Day and Time Regeneration Settings Regeneration Cycle Wheel Next Scheduled Regeneration Current Cycle Step Diagnostics Assistance Day and Time Displays the currently programmed day of the week and time This button will flash if the control has been reset Regeneration Regenerate the system on demand by pressing the Regeneration button on the home screen Manual...

Page 10: ...s you to mute the alarms of the control NOTE Due to the complexity of these settings and the potential for errors Master Settings should only be accessed by your local water professional NOTE Settings can not be accessed during a regeneration If a regeneration starts while in the settings menu the screen will return to the main screen and all parameters will be voided Brightness Sound Master Setti...

Page 11: ...w at the top right of the screen to navigate to the secondary Master Settings screen Figure 19 Secondary Master Settings Screen water saver regen Contains settings for setting regenerations to save water by reducing backwash and rinse time on a particular interval remote regen Contains settings for triggering a regeneration via a remote input cl generation low salt international version only Conta...

Page 12: ... Before entering master settings please contact your professional water dealer NOTE If a regeneration is scheduled to occur while in Master Settings the scheduled regeneration will be cancelled The following is a detailed overview of settings available in Master Settings Please see the MASTER SETTINGS REFERENCE CHART for the complete set of values and ranges available to program while in Master Se...

Page 13: ...ted system capacity is depleted The control calculates the system capacity by dividing the unit capacity by the feed water hardness and subtracting the reserve The reserve should be set to ensure that the system delivers treated water between the time the system capacity is depleted and the actual regeneration time Reserves can be set at a Fixed Volume Fixed Percentage of capacity a Variable Reser...

Page 14: ...am select each cycle step button for which the relay should turn on Time Based The relay will turn on and off at up to two specified start and end times If water saving regeneration is on this is not an available option Volume Based The relay will turn on when the valve has treated a specified volume of water Duration can be set for up to two hours Alarm Based The relay will turn on when the speci...

Page 15: ...saved custom settings By performing a custom reset any setting that is subsequently programmed without saving to non factory settings will be reset to the previously saved non factory settings in the control MASTER SETTINGS PROGRAMMING continued Diagnostics The control records and displays a variety of diagnostic data to assist with troubleshooting performance issues and fine tuning system efficie...

Page 16: ...of the last update to Master Settings NOTE Only Peak Flow and Totalizer can be changed they can be reset to zero NOTE Totalizer has a maximum value of 99 999 999 If this number is reached the Totalizer must be reset to zero to continue tracking this value USB Connection for Field Programming The XTR2 features a USB port that allows you to connect a PC to the control for field programming and diagn...

Page 17: ...ed the control will resume the regeneration cycle from the point where power failed If power remains off for more than eight hours upon power restoration the regeneration is canceled and the piston returns to service CAUTION If power fails during a regeneration cycle the valve will remain in its current position until power is restored The valve system should include all required safety components...

Page 18: ...regeneration type is selected Selecting Fixed or Fixed Volume will display additional configuration options Weekly Reserve is calculated based on average day of week s water usage Variable Reserve is calculated based on previous day s water usage Day Override 1 99 days 4 8 12 16 20 hours Available to be programmed for all Regeneration Types Regen Time 12 24 hour clock Required for Time Clock and d...

Page 19: ...r An undesired optical sensor state change occurred Non critical error Extra optical sensor pulse detected Press the Regeneration button to advance motor to clear error Flow meter error Continuous Flow The flow meter has reported continuous flow for more than 24 hours Error will clear when flow to meter drops below 0 5 GPM or 1 LPM If continuous flow is expected turn plumbing leak detection off in...

Page 20: ...Item No QTY Part No Description 1 1 581208 001 5812 SOF DNF M14 XTR2 12 DC CW 00 12 LES NA2 1600 SOFT 581208 002 5812 SOF DNF M14 XTR2 12 DC CW 5 5 LES NA4 1600 SOFT 581208 003 5812 SOF UPF M14 XTR2 12 DC CW 0 25 LES NA2 1600 SOFT 581208 004 5812 SOF UPF M14 XTR2 12 DC CW 1 25 LES NA4 1600 SOFT 581208 005 5812 FIL DNF CLK XTR2 12 DC CW BWF BWF LES NA2 BWF FILT 581208 006 5812 FIL DNF CLK XTR2 12 D...

Page 21: ...ap Regulated Injector 30 PSI 12 2 61958 Injector Cap Assy w O ring 13 1 61454 0 Injector Assy 0 Red 61454 00 Injector Assy 00 Violet 61454 000 Injector Assy 7000 000 Brown 61454 1 Injector Assy 1 White 61454 2 Injector Assy 2 Blue 61454 3 Injector Assy 3 Yellow 61454 4 Injector Assy 4 Green 61454 5 Injector Assy 5 Gray 14 1 40945 Clip Drain Retaining 15 1 61959 Injector Plug w O rings 16 1 43719 S...

Page 22: ... Assy 3 Yellow 61454 4 Injector Assy 4 Green 61454 5 Injector Assy 5 Gray 13 2 61959 Injector Plug w O rings 14 1 43719 Screen Injector 5810 5812 15 1 40946 Clip Brine Retaining 16 1 61984 01 Valve Body Assy 5812 2 1 2 Base 61984 11 Valve Body Assy 5812 4 Base 61984 02 Valve Body Assy 5812 2 1 2 Base Mixing 17 1 43596 Clip Drain Retaining 18 1 61919 Meter Assy 1 1 4 5810 5812 19 1 61419 01 Kit 1 3...

Page 23: ...810 Only 12088 Washer Flow 2 4 GPM 5810 Only 12089 Washer Flow 3 0 GPM 12090 Washer Flow 3 5 GPM 12091 Washer Flow 4 0 GPM 19147 Washer Flow 4 5 GPM 12092 Washer Flow 5 0 GPM 17814 Washer Flow 6 0 GPM 12408 Washer Flow 7 0 GPM 17943 Washer Flow 8 0 GPM 17944 Washer Flow 9 0 GPM 16529 Washer Flow 10 0 GPM 16735 Washer Flow 12 0 GPM 16736 Washer Flow 15 0 GPM 16528 Washer Flow 20 0 GPM 16737 Washer ...

Page 24: ...ctor Assy 1 WHITE 14 16 Tank 61454 2 Injector Assy 2 BLUE 18 Tank 61454 3 Injector Assy 3 YELLOW 20 Tank 61454 4 Injector Assy 4 GREEN 21 Tank 61454 5 Injector Assy 5 GRAY 24 Tank Injector Caps 61923 20 Cap Regulated Injector 20 PSI 61923 30 Cap Regulated Injector 30 PSI 61958 Injector Cap w o ring Powerheads 61957 5800 5810 5812 Powerhead Less Timer Less Power Supply Timers 61931 03 Timer Assy 58...

Page 25: ... 11 1 60014 Safety Brine Valve Assy 2310 12 2 10150 Grommet 0 30 Dia 13 1 60068 10 5 Float Assy 2310 w 10 5 Rod 60068 11 5 Float Assy 2310 w 11 5 Rod 60068 20 Float Assy 2310 w 20 Rod 60068 30 Float Assy 2310 w 30 Rod 14 1 60002 11 38 Air Check 500 11 38 Long 60002 27 Air Check 500 27 Long 60002 32 Air Check 500 32 Long 60002 34 Air Check 500 34 Long 60002 36 Air Check 500 36 Long 60002 48 Air Che...

Page 26: ... VALVE BRINE LINE BRINE CAM 3 BRINE SLOW RINSE POSITION BRINE CAM AIR CHECK BRINE VALVE INLET DRAIN RESIN TANK BRINE TANK BRINE LINE 2 BACKWASH POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 4 RAPID RINSE POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 5 BRINE TANK REFILL POSITION 26 FLECK 5810 5812 XTR2 Service Manual ...

Page 27: ...ITION BRINE CAM AIR CHECK BRINE VALVE INLET DRAIN RESIN TANK BRINE TANK BRINE LINE 2 BACKWASH POSITION INLET BRINE LINE 3 BRINE SLOW RINSE POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 4 RAPID RINSE POSITION RESIN TANK INLET BRINE LINE 5 BRINE TANK REFILL POSITION BRINE TANK FLECK 5810 5812 XTR2 Service Manual 27 ...

Page 28: ... 5812 Upflow 1 SERVICE POSITION 3 BACKWASH POSITION INLET BRINE LINE 2 BRINE SLOW RINSE POSITION DRAIN 4 RAPID RINSE POSITION RESIN TANK INLET BRINE LINE 5 BRINE TANK REFILL POSITION BRINE TANK 28 FLECK 5810 5812 XTR2 Service Manual ...

Page 29: ... RESIN TANK BRINE TANK BRINE LINE 2 BACKWASH POSITION BRINE TANK AIR CHECK RESIN TANK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 3 BRINE SLOW RINSE POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 4 RAPID RINSE POSITION RESIN TANK BRINE TANK AIR CHECK DRAIN INLET BRINE VALVE BRINE LINE BRINE CAM 5 BRINE TANK REFILL POSITION FLECK 5810 5812 XTR2 Service Manual...

Page 30: ...5810 DIMENSIONAL DRAWINGS 182 9 7 20 91 4 3 60 122 4 4 82 5 1 20 29 6 1 17 120 3 4 74 71 50 2 815 146 5 75 47 8 1 88 140 1 5 52 287 4 11 32 61500 5810LNE REV A 30 FLECK 5810 5812 XTR2 Service Manual ...

Page 31: ...2 57 120 3 4 74 29 6 1 17 140 08 5 515 305 12 0 171 2 6 74 71 50 2 815 182 9 7 20 91 4 3 60 5 1 20 140 1 5 52 65 5 2 58 170 31 6 71 120 3 4 74 140 1 5 51 36 8 1 45 305 12 0 71 50 2 815 5812 2 5 BASE 5812 4 BASE 61500 5812LNE REV A FLECK 5810 5812 XTR2 Service Manual 31 ...

Page 32: ...er port location plugging in transformer When looking at valve from front reach around back under cover on right hand side Transformer port is located just past the cover s snap feature 44288 REV A 32 FLECK 5810 5812 XTR2 Service Manual ...

Page 33: ... time of day in the event of a power failure Pressing the reset switch on the circuit board while power is applied to the control will have no effect on the control or stored settings Chlorine Generator can only be used with 12VDC power supply international version only 12VDC power supply with 5800 5810 5812 valves only FLECK 5810 5812 XTR2 Service Manual 33 ...

Page 34: ...INJECTOR FLOW DATA TR18755 REV B 34 FLECK 5810 5812 XTR2 Service Manual ...

Page 35: ...FLECK 5810 5812 XTR2 Service Manual 35 ...

Page 36: ...ICATION PENTAIR COM CUSTOMER CARE 800 279 9404 tech support pentair com For a detailed list of where Pentair trademarks are registered please visit waterpurification pentair com Pentair trademarks and logos are owned by Pentair plc or its affiliates Third party registered and unregistered trademarks and logos are the property of their respective owners 44020 REV F AU17 2017 Pentair Residential Fil...

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