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HAFFMANS

FOODANDBEVERAGE.PENTAIR.COM

INSTRUCTION MANUAL

INPACK 2000 CO

2

CALCULATOR

TYPE ICC

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2
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Summary of Contents for 110.000

Page 1: ...HAFFMANS FOODANDBEVERAGE PENTAIR COM INSTRUCTION MANUAL INPACK 2000 CO2 CALCULATOR TYPE ICC ...

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Page 4: ... print or translation errors in this edition of the manual The specifications and design of this product are subject of change without notice All rights reserved No part of this publication may be reproduced or distributed in any form or by any means or stored in a database or retrieval system without the prior written permission of Haffmans BV Art no 006 816 Release date 1 April 2020 Version V02 ...

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Page 6: ...14 4 6 Settings 15 4 7 Reading and operating 15 5 Installation 17 5 1 Unpacking 17 5 2 Mounting instructions PET bottle holder option 18 6 Operating the CO2 Calculator 19 7 Operating the Air Meter 23 7 1 Preparing a lye solution 23 7 2 Preparations 24 7 3 Uses of the IAM 25 8 Calibration and compensation 27 8 1 Calibration 27 8 2 Compensation 29 9 Maintenance and cleaning 31 9 1 ICC 2000 maintenan...

Page 7: ...g IAM 33 Appendix I Haffmans CO2 formula 35 Appendix II Tables 37 Appendix III Customer service 39 Appendix IV Terms of guarantee 41 Appendix V Spare parts 43 Appendix VI Operation overview 45 Appendix VII Software summary 47 Appendix VIII Drawings 49 ...

Page 8: ...7 00 Bar Pressure 14 5 100 psi Measuring accuracy CO2 0 1 g l Temperature 0 2 C Pressure 0 01 bar Bottle can height minimum 50 mm maximum 360 mm Bottle can diameter maximum outside diameter 120 mm max bottom diameter 92 mm Dimensions height 550 mm width 170 mm depth 250 mm Weight 3 0 kg Display TFT colour 320 x 240 Memory 400 measurements 50 calibrations Performance between 2 charges 150 measureme...

Page 9: ...on from 0 to 6ml 0 1 ml from 7 to 36 ml 0 5 ml Lye content 175 ml Dimensions HxWxD 420x120x170 mm Weight 1 3 kg Measuring rangeair content from 0 to 20 ml Subdivision from 0 to 0 5 ml 0 05 ml from 0 5 to 6 5 ml 0 1 ml from 7 to 20 ml 0 5 ml Lye content 175 ml Dimensions HxWxD 420x120x170 mm Weight 1 3 kg ...

Page 10: ...les or cans for automatic calculation of the CO2 content The ICC 2000 can be used in combination with the Inpack Air Meter The Air Meter is intended exclusively for the measuring of the air content in filled bottles or cans in combination with the ICC 2000 The Inpack 2000 CO2 Calculator is abbreviated to ICC 2000 in this manual The Air Meter is abbreviated to IAM in this instruction manual ...

Page 11: ...HAFFMANS ICC Page 10 of 49 ICC ...

Page 12: ...lure to observe this information can result in major personal injury or loss of life 3 2 Safety instructions Check glass bottles beforehand for any cracks or breaks Use undamaged bottles only Before the bottle is pierced it must be protected using the protective sleeve provided Always wear protective gloves and goggles Lye may cause serious damage if it comes into contact with your skin or eyes Re...

Page 13: ...HAFFMANS ICC Page 12 of 49 ICC ...

Page 14: ... a state of equilibrium between gas and liquid in an enclosed space The law states that at a certain temperature the quantity of gas dissolved in a liquid is proportional to the partial pressure of the gas above the liquid 4 3 IAM The IAM is an instrument for measuring the air content in filled bottles or cans The following measurements can be carried out using the IAM in combination with the ICC ...

Page 15: ...e head gas The air content of the head gas in a filled can or bottle can be determined by combining the ICC 2000 with the IAM The measuring method is mainly used to check and if necessary adjust the setting of the filling unit and to make a correction to the CO2 calculation This method is an alternative for Under water funnel method The head gas is fed through a lye solution after the bottle or ca...

Page 16: ...ore reading If the display is flashing the value shown is unstable and still changing The display indicates Software version number immediately when switched on V 1 00 Values measured for pressure P and temperature T Value calculated for the CO2 content CO2 Whether a value is outside the measuring range HHH or LLL When a battery needs charging BATTERY Number under which the measurement is stored W...

Page 17: ...HAFFMANS ICC Page 16 of 49 ICC ...

Page 18: ...fmans BV or the representative agent designated by Haffmans B V immediately appendix III Always include the serial number order number or invoice number given by Haffmans BV of the ICC 2000 in the correspondence The delivery contains Inpack 2000 CO2 Calculator Charger 230V Instruction manual Inpack CO2 Calculator Haffmans Datavision software pack Set of spare parts RS 232 Cable Adapter 9 male 25 f...

Page 19: ...n case the ICC 04 is used with the PET bottle holder Instruction 1 Loosen the two screws using a 3 mm allen key 2 Remove the guard 3 Remove the extensions 4 Important Remount the two screws in the two rods Detail of the screw in the rod The screws prevent the temperature sensor from being lifted too far which would damage the electrical connection ...

Page 20: ... can from the ICC 2000 1 Preparing the bottle or can Method 1 Bring the bottle or can according to the ASBC standard to a temperature of 25 0 0 2 C 77 0 0 4 F in a water bath This is not strictly necessary but recommended so that measurements can be reproduced better 2 Remove any foil or label over the cap of the bottle 2 Setting the ICC 2000 at the correct height Method 1 Move the handle pos 45 b...

Page 21: ... until the probe reaches the crown cork This is done to reduce the headspace 3 Move the handle pos 45 forwards in one movement The bottle or can will now be pierced Piercing Big bottles or cans Method 1 Dismantle the brace under the temperaturesensorguiding pos nr 63 2 Dismantle the first guiding pos nr 64 3 Assemble the screws in the temperaturesensorguiding to make a stop for the guiding It is n...

Page 22: ...ng the Haffmans CO2 formula 1b Navigate the cursor with the arrow buttons until you reach pressure 2b Push START the pressure will be locked in the software 3b Carefully push the temperature sensor down 4b Press the START key the values are saved The CO2 content is calculated automatically using the Haffmans CO2 formula 7 Removing the bottle or can from the ICC 2000 After measuring the CO2 the bot...

Page 23: ...HAFFMANS ICC Page 22 of 49 ICC ...

Page 24: ...ce the lye solution if precipitation occurs The number of measurements that can be made with one filling of the lye container of your IAM depends on the CO2 gas volume of the samples provided In any case it is possible to dissolve 5 grams of CO2 corresponding to 2 5 litres of CO2 g To prepare approximately 175 ml of lye follow the steps below this is enough to completely fill the lye reservoir of ...

Page 25: ...hree ways Open the ICC 2000 s needle valve slowly until a drop of lye comes out of the needle This will happen more quickly if the IAM is placed slightly higher than ICC 2000 Close the needle valve if all the air has been removed from the hose Remove the drop of lye before starting the measurement Pierce a bottle or can that does not need to be measured but can be used for testing Shake to equilib...

Page 26: ...th air 5 Adjust the liquid level in the leveller barrel and the measuring burette again so that they are the same 6 Read the level on the IAM the bottom of the meniscus in ml 7 Slide the leveller barrel upwards maximum position and open the sealing tap so that the air can escape from the measuring burette 8 Close the sealing tap 7 3 2 Determining the air content in the head gas Read the general me...

Page 27: ...ation factor p gas equilibrium pressure patm atmospheric pressure in bar Vair air volume in ml read on the IAM Vheadspace headspace volume of the bottle or can in ml as determined by weighing or with a template C product dependent factor 10 74 D product dependent factor 2617 25 T liquid temperature measured in C The CO2 value read should be corrected as follows 15 273 C 2 2 read actual T D C heads...

Page 28: ...ion the pressure unit bar psi determines the various messages given on the display and the indications of the accuracy A distinction is made between the two pressure units bar psi in the description of the calibration procedure A precision pressure gauge such as the Haffmans Gauge Calibration Device GCD can be used for the calibration The accuracy of this pressure gauge must be better than 0 02 ba...

Page 29: ...low pressure once the atmospheric pressure has been set Make sure the pressure sensor is completely without pressure Method 1 Remove the sealing rubber pos 36 from the needle pos 35 2 Disconnect all the hoses 3 Fully open the needle valve 4 Confirm the calibration by pressing START twice 8 1 5 Setting the high pressure The software automatically switches to the calibration of the high pressure onc...

Page 30: ...2 Example CO2 comparison value 5 20 g l ICC 2000 CO2 value 5 00 g l Old A value 1 000 new A value 00 5 20 5 x 1 000 1 040 The new value for A can be entered as following using the CO2 formula menu see software summary Appendix VII Method 1 Press the START key until CONFIGURATION appears on the display 2 Press START to get to the configuration menu 3 Go to CO2 formula using the arrow keys 4 Press t...

Page 31: ...HAFFMANS ICC Page 30 of 49 ICC ...

Page 32: ...ttom of the measuringhead 9 2 Charging the battery Attention Before connecting check that the charger s connection is suitable for the mains voltage The ICC 2000 has a built in chargeable NiMH battery A fully charged battery can be used for about 5 hours If the battery is dead BATTERY will flash on the display and the battery should then be charged using the charging station supplied Charging the ...

Page 33: ... to the pressure valve pos 57 2 Place a cup under the ICC alternatively connect a hose to the needle If you connect a hose here remove the rubber seal pos 36 first 3 Open the needle valve pos 13 4 Slowly open the water tap and let the water run for a few minutes 5 Open and close the needle valve pos 13 regularly the instrument will now be completely cleaned internally 6 Shut the water tap and disc...

Page 34: ...ean the temperature sensor connection Pressure transducer is defective Check operation using calibration procedure and stability under atmospheric pressure Measured value may not vary by more than 2 digits Temperature sensor is defective Measure the resistance between the pins of the PT100 s connector Between pin 1 and 2 110 pin 1 and 3 110 pin 1 and 4 0 pin 2 and 3 0 pin 2 and 4 110 pin 3 and 4 1...

Page 35: ...HAFFMANS ICC Page 34 of 49 ICC ...

Page 36: ...ffers from the above mentioned standard composition the Haffmans CO2 formula should be altered by changing the constants A C and D Example using beer In beer the solubility of CO2 per 3 Plato changes by about 1 This means that the solubility of CO2 in beer with an original wort of 9 Plato is about 3 lower is than the solubility of CO2 in water For beer with an original wort of 12 Plato the solubil...

Page 37: ...HAFFMANS ICC Page 36 of 49 ICC ...

Page 38: ...2 content under 0 00 over 19 99 Independent of the value programmed Table 2 List of parameters Code Description Range Initial value Factory setting Remark A compensation 0 000 to 10 000 1 000 1 000 The CO2 value depends on this setting see table 4 Patm atm pressure bar 0 70 to 1 10 1 01 Actual value Calibration has already occurred 0 00 low cal pressure bar niet adjustable 0 00 0 00 First point is...

Page 39: ... 0 00 0 00 De CO2 value depends on this setting PU Unit of pressure bar psi kg cm Bar Bar TU Unit of temperature C F C C CP Calibration pressure 2 00 3 00 or 4 00 2 00 2 00 Bar Table 4 Initial values CONSTANT E CONSTANTE A Automatic obtained value for CO2 content from 9 99 till 2 01 and 0 49 till 9 99 0 10 g L from 9 99 till 2 01 and 0 49 till 9 99 0 5 Volume from 9 99 till 2 01 and 0 49 till 9 99...

Page 40: ...s contact Haffmans BV or their designated representative agent Always include the serial number order number or invoice number given by Haffmans BV of the ICC 2000 in any correspondence For answers to questions involving the operation of the ICC 2000 please contact Haffmans or their designated representative agent Haffmans B V Marinus Dammeweg 30 5928 PW Venlo The Netherlands P O Box 3150 NL 5902 ...

Page 41: ...HAFFMANS ICC Page 40 of 49 ICC ...

Page 42: ...pecified in the directions for use or which have been exposed to abnormal working conditions or abnormal handling The unlikely event that a defects occurs within the period covered by the guarantee the nature of the defect has to be notified in writing to Haffmans BV The defective component s will be replaced or repaired free of charge provided the defect involved has not been caused by the follow...

Page 43: ...HAFFMANS ICC Page 42 of 49 ICC ...

Page 44: ...ription Art no 05 Pt 100 incl Roll 110 016 08 Foil 110 004 09 Display housing 110 020 10 ICC 2000 electronics set 110 006 11 9V NiMH battery 300 mAh 110 012 12 O ring 003 056 13 Needle valve 006 360 14 O ring 001 048 15 Seal 004 413 16 Tube block 110 026 19 O ring 006 749 20 Seal 005 162 21 O ring 006 350 25 O ring 006 357 35 ICC 2000 punch 006 960 36 Rubber seal 006 963 Service set pressure senso...

Page 45: ...Pos nr 14 2x Seal Pos nr 15 Rubber seal Silicon grease 5 gr 005 088 IAM Drawing no INP 01 1324 Pos no Description Art no 101 Brace 005 790 103 Levelling vessel 004 315 104 Connector nipple 004 727 105 Hose 6x4 mm 004 363 106 Hose 6x4 mm 004 363 111 Measuring burette 0 36 ml 006 599 Measuring burette 0 20 ml 004 312 112 Tap teflon 005 141 113 NPT male pipe adapted elbow 006 319 ...

Page 46: ...om of the meniscus Allow air to escape and close the sealing tap 1 Checking the filling unit Do not shake the bottle or can Close the needle valve in time so that no lye enters the bottle or can 2 Correcting the CO2 calculation Shake the bottle or can Close the needle valve on time to prevent beer from flowing into the lye 3 Determining the air content Do not initially shake the bottle or can and ...

Page 47: ...HAFFMANS ICC Page 46 of 49 ICC ...

Page 48: ...HAFFMANS ICC ICC Page 47 of 49 APPENDIX VII SOFTWARE SUMMARY ...

Page 49: ...HAFFMANS ICC Page 48 of 49 ICC ...

Page 50: ...ICC Page 49 of 49 APPENDIX VIII DRAWINGS Description Drawing number Composition ICC 2000 INP 04 2001 Composition IAM INP 03 1102 ...

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