Peco 54120901 Operator'S Manual Download

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OPERATOR

’

S MANUAL

PTO-R Driven - GRASS
COLLECTION SYSTEM

Model# 54120901

ZXR & ZXR SE

48”, 52” & 60” DECK

MODEL YEAR:

2018-NEWER

PECO

MANUAL PART#: Q0538

Rev.0 - Feb 2020

ASSEMBLY OPERATION MAINTENANCE

Summary of Contents for 54120901

Page 1: ...Driven GRASS COLLECTION SYSTEM Model 54120901 ZXR ZXR SE 48 52 60 DECK MODEL YEAR 2018 NEWER P P P PECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R MANUAL PART Q0538 Rev 0 Feb 2020 ASSEMB...

Page 2: ...replacing hose boot blower cone or performing any maintenance 3 Do not allow children to operate the machine Do not allow adults to operate it without proper instruction you 4 Be especially watchful...

Page 3: ...d the blower impeller have stopped rotating WARNING For your own personal safety ALWAYS mow ACROSS the face of slopes and NEVER UP and DOWN the face NEVER attempt to mow excessively steep slopes and u...

Page 4: ...ve separate manufacturer warranties and those companies must be contacted directly to file a warranty claim Briggs Stratton https www briggsandstratton com na en_us support warranty html 2 UNAPPROVED...

Page 5: ...tor s position on the mower Introduction Section I INTRODUCTION AND DESCRIPTION The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the...

Page 6: ...installed using an arbor press or equivalent During installation opposite bearing inner race must be supported or bearing damage may occur Refer to Figure D Once the Engine Pulley Bushing is installe...

Page 7: ...the 3 bolts Located on the side of the mower s rear end bumper Refer to Figure A Secure the Side Frame Bracket to the Left of the mower using 3 3 8 16 x 1 1 4 Carriage Bolts Item 2 and 3 3 8 16 Ny Fla...

Page 8: ...cket Item 1 position the Rear Frame Bracket over the rear end of the mower aligning all of the lower bolt holes of the Rear Frame Bracket to those on the mower s rear end Secure the Rear Frame Bracket...

Page 9: ...f the Side Rear Frame Bracket and secure the Right PTO Mount Plate by replacing the 2 3 8 16 x 1 1 4 Carriage Bolts Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to the Figure below To Install...

Page 10: ...O Mount Plates Secure the PTO Stop Plate to the PTO Mount Plates by using 4 1 4 20 x 3 4 HHCS Item 2 and 4 1 4 20 Ny Flange lock Nuts Item 3 Refer to the Figure Below Note Keep all hardware relatively...

Page 11: ...bolt hole of the Exhaust Deflector Refer to Figure A This will help keep the Deflector stable Next align the carriage bolt holes of the Exhaust Deflector to the carriage bolt holes located on the tab...

Page 12: ...grass position the Exhaust Diverter to the optimal position based on the mower s exhaust positioning To install the Exhaust Diverter Item 1 slide the part over the exhaust of your mower Secure the Ex...

Page 13: ...t of the Rear Frame Bracket Refer to the Figure below Secure 2 Lower Mount Tubes 1 to the Rear Frame Bracket using 2 5 16 18 x 2 x 2 1 2 U Bolt 2 Item Item and 4 5 16 18 Ny Flange Locknuts 3 PER TUBE...

Page 14: ...A Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using 2 Clevis Pins Item 2 and 2 Rue Ring Cotter Pin Clips Item 3 Refer to Figure B Figure B 1 Figure A Mounting Tube Item...

Page 15: ...e A PTO Drive Assembly Installation Figure A PTO Mount Slots 3 A2266 PTO R Assy Sm Pulley Gd Figure B To install the Handle Extension Kit align the 2 bolt holes of the Handle Extension Item 2 1 to the...

Page 16: ...Connect Belt To Both Pulleys Tighten Bolts Tighten The Adjustment Bolt To Tension The Belt Figure B Figure C Figure E Figure F Figure G Loosen The Adjustment Bolt Slide Gear Box Towards The Engine Pul...

Page 17: ...ard To Seal Against Upper Frame Back Edge Pivot Holes 5 16 Ny Flange Locknut 5 16 x 2 1 2 HHCS Position the Top Assembly on its side with the Inlet Hole facing up See Figure B 1 Insert the Inlet from...

Page 18: ...he nuts loose enough to allow fluid movement of the top when opening and closing When opened the top should rest in the Latch Plate Slot Hinge Kit Assembly Installation Flap can be adjusted Up Down de...

Page 19: ...ssembly 1 2 turn 180 degrees to position the Connector opposite of the Bag Seam Opening Note Final End Connector Location below in Figure A Repeat for each Bag Bag Assembly Installation Slide the Comp...

Page 20: ...he boot plate by using 1 Boot Rod P B0288 and 1 Hair Pin Clip P K0099 Close any gaps between the boot and the mower deck by adjusting the position on the boot in the boot plate slots Tighten all hardw...

Page 21: ...lection system as well as allowing ample clamping surface between each component The hoses in the following steps must be cut to fit your Upper Hose Installation Lower Hose To Blower Cone Installation...

Page 22: ...O shaft NOTE Figure A is portraying a cross section view of the PTO Blower Housing To Replace Insert the Key Item 5 into the keyway slot on the PTO Shaft Align the keyway slot on the Bushing of the Im...

Page 23: ...terference from caster forks or any other objects Tighten the fasteners in an X pattern until assembly is firmly clamped to caster tubing Do not over tighten which may result in bending Weight Bracket...

Page 24: ...24 A2194_01 PTO R Base Assembly Exploded Parts View...

Page 25: ...25 A2266 PTO R Assembly Exploded Parts View A2194_01 PTO R Base Assembly Parts List...

Page 26: ...26 A2266 PTO R Assembly Exploded Parts View...

Page 27: ...27 A1137_01 Handle Extension Kit Exploded Parts View...

Page 28: ...28 A2101 Top Assembly Exploded Parts View...

Page 29: ...29 A2222 Top Assembly Base Model Exploded Parts View...

Page 30: ...30...

Page 31: ...cal Service Center for replacement decals Part R1054 Important Hose Wear Part R1051 Warning Hearing Protection Part R1069 Warning Turn Off Blower Part R2007 Danger Never Use Hands Part R2008 Danger Ro...

Page 32: ...ximum effectiveness from your collection system the tips listed below should be followed NOTE Do not allow collection bags to become over filled as potential damage may occur to your equipment Also be...

Page 33: ...nge oil recommend replacing with a measured 5 5 oz to fill the gearbox DO NOT OVERFILL Blower Assembly a greasable fitting 1 On initial use Grease the fitting on the blower shaft NOTE Use only white l...

Page 34: ...34...

Page 35: ...n bags are too full Low engine speed Grass is too wet Grass is too long Loose belt Worn belt Ground speed is too fast Drive slower at full throttle belts Dump more frequently Always operate collection...

Page 36: ...CO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R 10 Walden Dr Arden North Carolina 28704 Email peco lawnvac com Phone 1 800 438 5823 828 684 1234 Website www lawnvac com New PECO Inc Fax 82...

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