Pavailler Rubis 2 User Manual Download

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RUBIS 2/4 OVENS

User manual

Original manual

Language: ENGLISH

Date: 02/2011

Summary of Contents for Rubis 2

Page 1: ...RUBIS 2 4 OVENS User manual Original manual Language ENGLISH Date 02 2011 ...

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Page 3: ...the recommendations described in this document Certain problems requiring the intervention of a specialised technician may only be resolved by Pavailler s after sales service or one of our authorised dealers Non observance of these instructions can make the warranty null and void Our range of RUBIS ovens has a one year Pavailler warranty for parts and labour Any modifications to the equipment and ...

Page 4: ...RUBIS 2 4 OVENS 26800 Portes Lès Valence France ...

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Page 7: ...or racks still containing a flammable cleaning agent The equipment must be installed according to current regulations and standards The fuel water and power supplies as well as the smoke exhaust and its connections are to be carried out and maintained by qualified professionals according to current regulations and standards see section on installation The cost of this work is borne by the customer...

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Page 9: ...en R4 4 pans 460 x 660 The ovens are available in the following variants with steam generator B versions without steam generator A versions satin stainless steel finish This range can be combined with the ovens of the TOPAZE range The RUBIS ovens come with a rail mounted switch box for easy access when repair work is required ...

Page 10: ...RUBIS 2 4 OVENS 4 26800 Portes Lès Valence France ...

Page 11: ...ed with the following a a power supply circuit adapted to the oven type minimum electrical power to be observed b sufficient water and steam supply and discharge lines c a protective system against electrical insulation faults to be provided by the customer see tables on page 2 d a ventilation system suitable for the installed equipment Assembly Dismantle the bottom lining Install the hearth stone...

Page 12: ... 13 8 6 14 10 20 400V 50 Hz 3N 4 8 8 6 1 14 9 4 14 5 10 21 415V 50 Hz 3N 5 2 8 6 9 15 10 2 15 12 22 1 1 3 RUBIS OVEN TYPE Voltage R2A R2B R4A R4B 208V 4 x 2 5 mm 2 4 x 4 mm 2 4 x 4 mm 2 4 x 6 mm 2 220V 4 x 2 5 mm 2 4 x 4 mm 2 4 x 4 mm 2 4 x 6 mm 2 230V 4 x 2 5 mm 2 4 x 4 mm 2 4 x 4 mm 2 4 x 6 mm 2 380V 5 x 2 5 mm 2 5 x 2 5 mm 2 5 x 2 5 mm 2 5 x 4 mm 2 400V 5 x 2 5 mm 2 5 x 2 5 mm 2 5 x 2 5 mm 2 5 ...

Page 13: ...ation Provide a lower and upper ventilation of the site Clearance between the oven and the wall and ceiling according to valid regulations Electrical connections on terminal block The sections are given for U1000R02V or H07RNF cables For sizing your disconnector refer to the table of current flows on page 6 A water overflow outlet is to be installed by the customer pipe of min 33 x 42 with a minim...

Page 14: ...RUBIS 2 4 OVENS 8 26800 Portes Lès Valence France 1 1 7 PL20020297 ...

Page 15: ...isconnector must be cut out Fix the cable up to the back of the oven Unscrew the back panel at the back of the oven Thread the cable through the gland box Leave the cable slack Neatly strip the wires Wire according to the diagram opposite Securely retighten the terminal screws the wires should not move in their housing Retighten the gland box Leave some slack on the wires inside the oven above the...

Page 16: ...proceed in the following order Put all the glazed oven doors into the ajar position the door handles must be in the central position to the left Start the oven with button 1 keep it pressed for about 3 seconds Set the temperature to 100 C by pressing button 2 and then button 3 or 4 until a value of 100 C is reached Increase the temperature of the decks in steps of 50 C every 2 hours up to 250 C Wa...

Page 17: ... mains on position c Keep the start button pressed for 3 seconds d Set the desired temperature value button 2 and then button 3 or 4 e Your oven is pre heating If the oven is not running as described please contact our after sales service or the authorised dealer s service Nevertheless section 6 Malfunctions contains help for troubleshooting To stop the oven refer to section 4 3 After a baking cyc...

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Page 19: ...g temperature it must exceed the temperature of the product to be baked by 30 to 50 C see section 4 2 Recommendations for use Wait until the oven reaches the set temperature The temperature rise time for RUBIS ovens varies between 40 and 50 minutes depending on the version and the desired temperatures Wait 10 minutes before loading the oven Then reduce the temperature again to a value correspondin...

Page 20: ...RUBIS 2 4 OVENS 14 26800 Portes Lès Valence France 1 1 3 1 ...

Page 21: ...mperature The temperature shown on display A is the roof temperature The temperature shown on display B is the floor temperature When pressing the button 2 or 5 the temperature setpoints at roof or at deck level are shown 4 Modification of the temperature setpoint Operate in the same way as for the visualization and as soon as the temperature setpoint is displayed modify it with the buttons 3 and ...

Page 22: ...RUBIS 2 4 OVENS 16 26800 Portes Lès Valence France 1 1 3 1 ...

Page 23: ...ramming the oven set the setpoint temperatures to the value you wish to reach when the oven starts at the end of the delay time The automatic start up function can only be run if the module is powered off see section 1 only the LED 1 is lit a Setting the automatic start up When pressing the button 8 the displays C light up and the LED H blinks for 5 seconds MIN To set the automatic start up time c...

Page 24: ...eheated you can start loading your products We recommend you to proceed as follows a Press the steam injection button for the required decks max 1 second b Load the products into the oven c Reinject steam according to your requirements max 1 second d Product baking e Open the damper f Remove the products from the oven 4 3 After a baking cycle To stop the oven press button 1 Please refer to the fol...

Page 25: ...d out by the customer NOTE Make sure the cleaning products used are compatible with the materials of the oven components do not use abrasive detergents which could scratch the surfaces Daily maintenance Cleaning the inside of the baking chamber to limit flour dust emissions it is recommended to vacuum off all flour deposits Weekly maintenance Cleaning the lamp glass the front doors the front surfa...

Page 26: ...RUBIS 2 4 OVENS 20 26800 Portes Lès Valence France 1 1 3 1 ...

Page 27: ... the temperature display A shows E0 or E2 EC The temperature sensors are defective Call a Pavailler technician d The control module is completely turned off The control fuses are defective The safety thermostat is cut off Cut out the circuit breaker and replace the fuses Wait until the oven has cooled off and reset the safety thermostat To do so open the switch box and press the red button at the ...

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Page 29: ...RUBIS 2 4 OVENS 26800 Portes Lès Valence France 23 9 4 0 3 0 ...

Page 30: ...RUBIS 2 4 OVENS 24 26800 Portes Lès Valence France 0 Safety sensor Regulating sensor PL20020299 ...

Page 31: ...ol panel R2 R4 208V 240V 380V 415V 26 27 RUBIS baking chambers 28 29 RUBIS parts 30 31 RUBIS damper control 32 33 RUBIS boxes 34 35 Door control 36 37 RUBIS equipped steam generator 38 39 Steam generator sealing assembly 38 39 Steam generator couplings 40 41 ...

Page 32: ...RUBIS 2 4 OVENS 26 26800 Portes Lès Valence France 1 1 5 6 5 5 6 5 ...

Page 33: ...r 25A 220V 2 2 9 00030274 Borne terre 4mm2 1 1 10 00033617 Transformateur éclairage 220 12V 1 1 11 00030331 Passe fil D12 caoutchouc 1 1 12 00033818 Culot de lampe G5 3 1 1 13 00033619 Lampe halogène 12V 50W dichro 1 1 14 00033180 Bornier Topaze 1 1 15 00024259 Faisceau 220 380V Rubis 1 24260 x 1 16 00033384 Thermocouple J 1 1 17 00031259 Collier de serrage 1 1 18 00032047 Ecrou 6 pans crantés 1 1...

Page 34: ...RUBIS 2 4 OVENS 28 26800 Portes Lès Valence France 7 0 2 PL20020283 ...

Page 35: ...021 1 Virole éclairage 13 00031350 1 00031350 1 Joint de lampe 14 02400106 1 02400106 1 Tole cache LDV 15 00024038 1 00024031 1 Fond équipé 16 00024013 1 00024013 1 Coin arrière droit équipé 17 00032702 11 00032702 11 Rivet inox D4 EP 2 2 5 POP 18 02404401 2 02402701 2 Cornière transversale 19 00032034 17 00032034 19 Vis inox TC L POZI 6 x 16 20 00024044 1 00024027 1 Cornière transversale équipée ...

Page 36: ...RUBIS 2 4 OVENS 30 26800 Portes Lès Valence France PL20020292 ...

Page 37: ...satinée soudée 1 8 02439801 02439802 Tôle couverture gauche Tôle couverture droite 1 1 9 02400606 Tôle protection résistance 1 RUBIS 4 REP CODE DESIGNATION QTE 1 20051202 Poignée bakélite rouge M10 D34 2 20051201 Cône enjoliveur poignée 2 2 00024094 Garniture haute 1 3 20044413 Coffret gauche 1 4 00024080 Garniture basse 1 5 02402401 Jaquette latérale 2 6 00032702 Rivet 8 7 00024007 Façade satinée...

Page 38: ...RUBIS 2 4 OVENS 32 26800 Portes Lès Valence France 3 1 PL20020286 ...

Page 39: ... inox TH 8 x 20 4 3 00032524 Rondelle éventail AZ 8 zinguée 4 4 00032635 Goupille mécanindus 2 x 16 1 5 00001715 Oura usine M40 1 6 00001717 Volet oura M40 1 7 00001718 Axe volet oura 1 8 00032151 Vis inox TC 4 x 12 2 9 20051202 Poignée bakélite rouge M10 D34 1 10 00024117 Commande oura soudé L1210 RUBIS 1 11 00030331 Passe fil D12 caoutchouc 1 ...

Page 40: ...RUBIS 2 4 OVENS 34 26800 Portes Lès Valence France PL20020287 PL20020288 ...

Page 41: ...1333 Joint silicone 13 x 1 5 HT 1 8 00032077 Vis inox TB HC 6 x 12 2 9 00012427 F gauche chrome 1 10 20044412 Coffret gauche 1 RUBIS 4 REP CODE DESIGNATION QTE 1 00024119 Entretoise fixation coffret 2 2 00032354 Ecrou HM 6 2 3 00032523 Rondelle éventail de 6 2 4 00032521 Rondelle éventail AZ 4 zinguée 8 5 00032352 Ecrou HM 4 8 6 00032040 Vis inox TF HC 4 x 12 8 7 00032077 Vis inox TB HC 6 x 12 2 8...

Page 42: ...RUBIS 2 4 OVENS 36 26800 Portes Lès Valence France 3 1 PL20020293 ...

Page 43: ...0012422 1 00012422 1 Palier D20 XY 9 00032607 2 00032607 4 Goupille mécanindus 3 x 20 10 00032503 2 00032503 4 Rondelle plate ZU 8 zinguée 11 00032913 1 00032913 2 Vis CHC 8 x 35 12 20051202 1 20051202 2 Poignée bakélite rouge M10 D34 20051201 1 20051201 2 Cône enjoliveur poignée 13 00024084 1 00024084 2 Vitre EP 6MM Rubis 14 00034046 2 00034046 4 Ecrou moleté M6 EP9 15 00024033 1 00024033 2 Pince...

Page 44: ...RUBIS 2 4 OVENS 38 26800 Portes Lès Valence France 3 0 PL20020289 0 1 0 1 PL20020290 ...

Page 45: ...buée RUBIS 1 6 02414201 Injecteur appareil à buée RUBIS 1 7 70200019 Union F 10 12 x G1 2 sans collet 1 8 00033095 Gaine verre silicone D10 L100 2x0 1m 9 00187505 Doigt de gant boîtier eau 1 10 00002003 Résistance appareil à buée 1400 W 1 11 00031610 Union mâle 12 3 8 sans collet 1 0 1 0 1 REP CODE DESIGNATION QTE 1 00180041 Cache buée top RUBIS 1 2 00032172 Ecrou HU 8 laiton 4 3 00032182 Rondelle...

Page 46: ...RUBIS 2 4 OVENS 40 26800 Portes Lès Valence France 0 1 0 PL20020294 ...

Page 47: ...33475 Régulateur température 350 D Fl 1 5 02414701 Evacuation eaux usées 1 6 70200020 UNION MIXTE 10 12 1 7 70200025 Obturateur de raccord cuivre 1 8 00031254 Electrovanne sim 220 V 50 60 HZ 1 9 00021490 Tube rilsan 10 12 LG100 0 1m 10 00032051 Ecrou HM 4 zingué 2 11 00032115 Vis TC 4 x 20 zinguée 2 12 00032521 Rondelle éventail AZ 4 zinguée 6 13 00032265 Vis TC 4 x 8 zinguée 2 14 00031202 Tuyau m...

Page 48: ...RUBIS 2 4 OVENS 42 26800 Portes Lès Valence France 3 Assembly kit RUBIS 2 Assembly kit RUBIS 4 Installation of the condensate collector at the damper outlet ...

Page 49: ...per Place the collector under the damper ensure the sealing between collector and damper loosen the screws on the collector to the maximum Reinstall the clamp ring of the T piece at the place of the valve Fit he outlet pipe of the collector to the free side of the T piece Secure the collector on the damper by tightening the collector screws DAMPER COLLECTOR T PIECE GROUND PL20020295 ...

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Page 51: ...RUBIS 2 4 OVENS 26800 Portes Lès Valence France 1 ...

Page 52: ...DEALER S STAMP ...

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