Paton PROMIG-160 Instruction Manual Download

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Summary of Contents for PROMIG-160

Page 1: ...j...

Page 2: ...PATON ProMIG DC MMA TIG MIG MAG 2 08 08 2023...

Page 3: ...tes In the time since 1991 E O Paton has successfully expanded into around 40 countries and stands for powerful reliable and robust technology More than 50000 units sold per year testify to the high d...

Page 4: ...he declaration is in conformity with the relevant directives and standards Directives Safety of machinery Electrical equipment of machines EN 60204 1 2018 Arc welding equipment Part 1 Welding power so...

Page 5: ...WELDING 21 4 1 1 Welding process cycle TIG LIFT 22 4 1 2 TIG LIFT arc striking function 22 4 1 3 Welding process cycle TIG 2T 23 4 1 4 Button function on the TIG 2T torch 24 4 1 5 Welding process cyc...

Page 6: ...ng to the required function 36 6 2 Switching to the required welding mode 37 6 3 Resetting all functions of the current welding mode 37 6 4 Changing the program number in the current welding mode 37 7...

Page 7: ...ProMIG 160 ProMIG 200 ProMIG 250 2 Not more than 80A not more than 0 6 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 Not more than 120A not more than 0 8 1 5 75 2 105 2 5 130 4 205 6 310 4 Not more than 1...

Page 8: ...ly for industrial applications For enhanced safety and user convenience during TIG or MMA welding procedures the power source can be decoupled from the wire feeder This configuration negates the neces...

Page 9: ...de 2 main 6 optional 2 Wide range of pulse mode settings 3 In addition to protection against under voltage a stabilization system is installed for operation with significant long term drops in line to...

Page 10: ...min 2 0 16 2 0 20 Duty cycle 100 in A DC 136 172 196 229 293 420 520 Duty cycle 60 in A DC 180 220 254 300 385 545 680 Duty cycle at max current DC 72 72 62 72 72 71 70 MANUAL METAL ARC WELDING MMA A...

Page 11: ...with a Schuko plug and a suitable adapter Please note the maximum welding current setting to avoid overloading the mains and tripping the fuse In single phase operation with a Schuko plug a maximum of...

Page 12: ...or the welding mode in use 4 Welding mode selection button a Manual Metal Arc Welding MMA b Tungsten Arc Inert Gas Welding TIG c Metal Arc Inert Gas Welding Metal Active Gas Welding MIG MAG 5 Device o...

Page 13: ...b for TIG welding the TIG torch is connected c MIG MAG welding with solid wire GMAW the ground cable is connected d MIG MAG welding with flux cored wire FCAW the polarity cable is connected from wire...

Page 14: ...t direct moisture exposure but not against condensation droplets ATTENTION After welding work in hot weather or intensive welding work in any weather do not switch off the unit immediately It is neces...

Page 15: ...ted to source earth The mains connection mains cable cross sections and mains fuses must be selected on the basis of the technical data of the appliance 2 4CONNECTING THE POWER PLUG ATTENTION The plug...

Page 16: ...on use button 4 to set the MMA welding mode the modes are switched in a circle use button 2 to set the main current parameter i e the welding current If necessary additional welding process functions...

Page 17: ...th a stable power grid However it s crucial to remember that using the increased current from this function can lead to the workpiece burning through when welding thin metals Therefore we recommend re...

Page 18: ...not be increased as this affects the performance of the Anti stick function at high limits especially when welding with thin electrodes with a diameter of less than 3 2 mm as will be discussed in the...

Page 19: ...position To change the value of any function in the current welding mode see section 6 1 3 7 NO LOAD VOLTAGE REDUCTION FUNCTION When carrying out welding work in containers tanks and where increased e...

Page 20: ...ld cleanup Furthermore when welding in challenging positions such as vertical or overhead the pulse current provides superior control of the weld pool mitigating risks of sagging or dripping of the mo...

Page 21: ...he power cable to the mains set the device s main power switch 12 on the rear panel to the ON position use button 4 to set the TIG welding mode the modes are switched in a circle use button 2 to set t...

Page 22: ...e You can hold the electrode in this position indefinitely and when the user considers it ready to start welding for example when the protective mask is on the eyes and the place is well purged with s...

Page 23: ...ched over and over using the 2 buttons the current main parameter i e the welding current can be set If necessary additional welding process functions can be set see Section 6 1 for the switching sequ...

Page 24: ...tching sequence ATTENTION The TIG torch must be of the push button type with bayonet connector 13 mm The maximum torch current must be selected according to the operational requirements 4 1 4 BUTTON F...

Page 25: ...source switch control connector is located on the rear panel of the source The schematic for wiring is the same as for the TIG 2T see section 4 1 3 When assembled switch on the non contact arc igniti...

Page 26: ...t gives a delayed signal for the device to go into stand by mode At the same time it sends a high frequency high voltage pulse to ignite the arc At the first moment ofthe process there will be a const...

Page 27: ...ccurately directed to the desired welding spot since the point of arc ignition in particularly critical workpieces is not always at the welding spot This function can also be used to preheat the weldi...

Page 28: ...and duty cycle dut are at the most common values of 5 0Hz and 50 respectively When the duty cycle parameter is changed from 50 an asymmetry is introduced between the peak current and the base current...

Page 29: ...gh the slotted holes on the sides of the source The strap is included in the kit connect the control cable from the wire feeder to connector 18 on the back of the source insert the earthing cable into...

Page 30: ...ore threading the wire for the first time If necessary additional welding process functions can be adjusted at the wire source and wire feeder see Section 6 1 for the switching sequence Do not forget...

Page 31: ...lding gas t Pr Subsequently the device activates the power source and the wire feed mechanism Concurrently the voltage increase function t uP is initiated and any supplementary functions such as pulse...

Page 32: ...tinuously hold the trigger down Instead they can initiate the weld with one press and stop it with another allowing for more comfort during extended welding sessions Upon pressing the button on the MI...

Page 33: ...gy consumption In the alternate mode when using the Alt 4T button the second cycle is skipped meaning the first button release is omitted This distinguishes this mode from the standard 4T mode To elab...

Page 34: ...nge the value of any function in the current welding mode see section 6 1 5 6 WELDING VOLTAGE RAMP UP FUNCTION WIRE FEED SPEED RAMP UP The described function facilitates a seamless shift into the weld...

Page 35: ...ding with steel wire ensure that the voltage decay time t dn at the source is either identical to or slightly longer than the time it takes to reduce the wire feed speed in the wire feeder On the othe...

Page 36: ...when button 3 is pressed i e this button is locked To unlock it hold it down for more than 3 5 seconds During unlocking an image of the locks being opened is displayed on the indicator to inform the u...

Page 37: ...6 different presets in each of the MMA TIG and MIG MAG welding modes The number of the current setting programme is displayed in the upper right hand corner of the source s LCD display on the front pa...

Page 38: ...age characteristic 1 4V A default a 0 2 1 8V A step change 0 4V A 6 Sh A Short arc welding OFF default a ON activated b OFF deactivated 7 BSn Voltage reduction unit OFF default a ON activated b OFF de...

Page 39: ...ing mode TIG 2T button mode c 4T non contact striking mode TIG 4T button mode 2 Pr A Initial current pilot arc 20 default a 8 50 step of change 1 for roMIG 160 b 10 50 step of change 1 for roMIG 200 c...

Page 40: ...ault a 0 2 500 Hz degree of dynamic variation 0 1 Hz 1 Hz 10 dut Pulse pause ratio duty cycle this is the percentage of the current pulse within the repetition period of these pulses 50 default a 20 8...

Page 41: ...2T by default a 2T 2T torch button mode b 4T 4T torch standard button mode c alt 4T 4T torch alternative button mode 2 Dru Wire feed motor ON OFF ON by default a ON switched on if there is a connectio...

Page 42: ...0 630 The power source can be supplied by various types of generators However some of these may not provide sufficient power for proper operation of the welding current source Gensets with automatic v...

Page 43: ...ource with power cord 1 pc 2 Wire feeder 1 pc 3 Corrugated box 1 pc 4 Cable with electrode holder ABICOR BINZEL 1 pc 5 Welding cable with ground terminal ABICOR BINZEL 1 pc 6 Quick release pneumatic c...

Page 44: ...tly observe the welding arc with uncovered eyes The arc and the spatter produced during the work may burn the skin or cause a flame therefore a protective mask equipped with a tinted filter must be wo...

Page 45: ...ECTRIC POWER SUPPLY It is forbidden to work with damaged welding cables or on wet ground Welding cables should be strong undamaged and insulated Weakened joints and damaged cable must be replaced imme...

Page 46: ...PATON ProMIG DC MMA TIG MIG MAG 46 Electrical scheme PATON ProMIG 160 200 250 DC MMA TIG MIG MAG...

Page 47: ...47 PATON ProMIG DC MMA TIG MIG MAG Electrical scheme PATON ProMIG 270 400V 350 400V DC MMA TIG MIG MAG...

Page 48: ...PATON ProMIG DC MMA TIG MIG MAG 48 Esquema el ctrico ATON ProMIG 500 400V 630 400V DC MMA TIG MIG MAG...

Page 49: ...ace the failed elements and assemblies to test the repaired equipment The main warranty obligations do not apply to equipment in case of mechanical damage that affected the operation of the device def...

Page 50: ...rchase document in case that the distributor fails to properly or in any way fill out the sales certificate when selling the device 15 INFORMATION ON DISPOSAL OF USED EQUIPMENT The symbol shown on the...

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