Parker AA Series Training & Maintenance Manual Download

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Pneumatic Spotwelding

Control Systems

Training & Maintenance Manual

WCS-SIF-01

Training & Maintenance Manual

ISSUED: November, 2006
Supersedes: June, 2006

Pneumatic Division

Richland, Michigan 49083

Summary of Contents for AA Series

Page 1: ...Pneumatic Spotwelding Control Systems Training Maintenance Manual WCS SIF 01 Training Maintenance Manual ISSUED November 2006 Supersedes June 2006 Pneumatic Division Richland Michigan 49083 ...

Page 2: ...ill lengthen time until it reaches a full 360 rotation which covers the complete timing range 3 The weld stroke valve is then energized using a selected weld schedule pressure The closure speed of the weld tips is controlled by the use of an adjustable flow control thus creating low impact 4 Immediately following weld tip contact with the sheet metal two actions take place a The proportional quick...

Page 3: ...eld cycle 4 Once the weld cycle is complete the weld stroke valve is de energized allowing the weld tips to open under full pressure 5 The retract pre stroke valve is then de energized allowing the weld cylinder to open completely under full line pressure Note Dual pressure is provided to the control block Line high pressure is used for both retract stroke and weld stroke open Weld schedule pressu...

Page 4: ...n air supply and power on 9 Check for air leaks The weld cylinder should be in the home position completely open If not check that all air hoses are connected to the correct ports Verify that all solenoids are de energized and valve overrides are unactuated Once this is done verify the function of the weld block by actuating the weld block valves using the manual overrides Press and hold the retra...

Page 5: ...cause the flow control has been opened so much that all the air on the front side of the cylinder has exhausted before the tips fully close thus negating the low impact benefit of the system To guarantee proper performance find the setting where the exhaust illumination occurs just as the tips close and then adjust the flow control 1 2 turn clockwise How to Set the Feedback Sensor Properly The pur...

Page 6: ...and dried to a dewpoint of 37 F 3 C lubricated or non lubricated Once lubricated air is applied this must be maintained Working Pressure 37 to 145 PSIG 2 5 to 10 bar WH Series Air Operated Quick Exhaust 40 to 115 PSIG 2 7 to 7 9 bar Ambient Temperature 41 F to 120 F 5 C to 49 C Weight DP 12 0 lbs 5 4 kgs DH 7 0 lbs 3 2 kgs WP with Baseplate 14 0 lbs 6 4 kgs WH with Baseplate 18 0 lbs 8 2 kgs Pneum...

Page 7: ...Coil F 24VDC M12 Connector X Without Valves N NPT G BSPP A 120VAC 22mm Coil B 120VAC 30mm Coil D 24VDC 22mm Coil E 24VDC 30mm Coil F 24VDC M12 Connector X Without Valves 4 Valve Block High Pressure Quick Exhaust Mounted w o base G Valve Block High Pressure Quick Exhaust Mounted w Base S Single Solenoid D Double Solenoid X Valve Block w o Pre Stroke Valve S Single Solenoid D Double Solenoid X Valve...

Page 8: ...ck Quick Exhaust Mounted Cylinder Mount B Valve Block w Base Plate Air Operated High Flow Quick Exhaust G Valve Block w Base Plate High Pressure Quick Exhaust H Valve Block w Base Plate Solenoid Operated High Flow Quick Exhaust Y Valve Block Less Base Plate Air Operated High Flow Quick Exhaust Z Valve Block Less Base Plate Solenoid Operated Quick Exhaust S Single Solenoid D Double Solenoid X Valve...

Page 9: ...alve Block w o Weld Stroke Valve K Valve Block ISO Manifold Mountable Plug In Air Operated High Flow Quick Exhaust L Valve Block ISO Manifold Mountable Plug In Solenoid Operated High Flow Quick Exhaust N Valve Block ISO Manifold Mountable Non Plug In Air Operated High Flow Quick Exhaust P Valve Block ISO Manifold Mountable Non Plug In Solenoid Operated High Flow Quick Exhaust 1 PNP Sensor 24 VDC N...

Page 10: ...ust Lights Length Frequency Options Level H2 E WX H B L 49 C Ordering Information BOLD OPTIONS ARE MOST POPULAR 5599 1 Pilot Source Pilot Exhaust H 5 Port Vented 5599 1 Operator Function 2 Double Solenoid 2 Position E Single Solenoid 2 Position Air Return Spring Assist H2 5599 1 Basic Series ISO 5599 1 Size 2 5599 1 Engineering Level C Current 5599 1 Mounting WX Valve Less Base 5599 1 Overrides Li...

Page 11: ...E Ford G General Motors Mounting Base Style Enclosures Wiring Engineering Factory Basic Series Port Size Lead Length Options Level Designator PS4111 55 A C P Engineering Level C Current Enclosures Lead Length 0 None No Electrical Plug 5599 1 7 3 Pin Mini Connector in Base 8 4 Pin M12 Micro Connector in Base 9 5 Pin Mini Connector in Base A 6 Leads C Terminal Block J Circuit Board Single Address M ...

Page 12: ...tion 1 and 2 for port 3 galley only Item Qty Part No 01 1 AAH2E002 02 1 H22VXHG0B9C Station 1 2 03 2 PS411157MCP Station 1 2 04 1 WPJ1XXXN Station 2 05 1 H2EVXHG0B9C Station 2 06 1 PS3632P Galley 3 Isolation Between Station 1 2 Valve Series H2 Right Left End Plate Port Type 0 NPT 1 BSPP G Valve End Plate Port Number of Series Type Type Stations AA H2 S 0 02 Add A Fold Assembly Model Number Example...

Page 13: ...tions 1 1 Station Manifold2 2 2 Station Manifold2 5 Single Subbase2 Basic Valve Manifold Engineering Series Series Protocol Subbase Stations Power I O Options Level S3 H2 D 2 D 0 C Engineering Level C Current Power I O A 2 In 4 Out Bus Power1 B 2 In 4 Out Ext Power1 C 4 In 4 Out Bus Power1 3 D 4 In 4 Out Ext Power1 3 E Subbase Bus Power F Subbase Ext Power Notes 1 Not available with single subbase...

Page 14: ...n lb Torque 4 115 to 130 in lb Torque 4 85 to 100 in lb Torque 85 to 100 in lb Torque 6 8 Not Shown 9 Bore Lightly grease with provided lubricant Inspect for nicks scratches and surface imperfections If present reduced service life is probable and future replacement should be planned Clean with lint free cloth Replacement Components Item Kit Number Description Item Kit Number Description 1 6505953...

Page 15: ...9 8 5 50 1 5 4 9 7 3 0 9 58 7 10 19 136 5 35 9 0 35 50 7 00 1 7 3 5 01 10 4 0 8 1 10 44 8 1 76 8 1 10 58 8 31 11 5 0 45 81 5 3 1 9 5 1 16 15 0 59 33 1 30 B6 Series Dimensions mm inches 0 1 0 1 100 ED 100 ED 113 6 4 47 58 7 10 19 50 7 00 58 8 83 3 8 85 5 3 37 4 7 1 68 1 5 0 49 11 5 0 45 1 0 83 DH Series 3 Ported Guns Dimensions DP Series 2 and 4 Ported Guns Dimensions ...

Page 16: ...ker com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 48 65 9 79 19 3 7 57 67 64 36 1 4 34 5 1 36 136 5 35 100 3 94 15 0 59 55 17 76 99 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 50 145 5 71 R IN Pr Pw R W W R EXH X I 12 X I 12 X I 14 1 0 PRESS X I 14 1 0 PRESS WH ISO Size 2 Cylinder Base Plate Mountable ...

Page 17: ...parker com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 19 3 7 57 15 0 59 55 17 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 50 145 5 71 Pr Pw R R W W X I 12 X I 12 X I 14 1 0 PRESS X I 14 1 0 PRESS 3 1 6 30 1 18 30 1 18 38 1 50 34 5 1 36 101 5 4 00 16 31 8 5 WP ISO Size 2 Cylinder Base Plate Mountable ...

Page 18: ... 4 Ported Gun Dimensions WP ISO Size 2 Manifold Mountable X I 12 X 14 1 0 PRESS 58 8 109 5 4 31 31 5 1 4 16 1 0 63 63 48 3 1 6 88 8 3 49 46 5 1 83 146 7 5 78 80 7 3 18 187 5 7 38 08 7 8 WH ISO Size 2 Manifold Mountable X I 12 X 14 1 0 PRESS W R 88 8 3 49 113 5 4 47 46 5 1 83 146 7 5 78 80 7 3 18 187 5 7 38 08 7 8 16 1 0 63 63 48 3 1 6 58 8 31 5 1 4 mm inches ...

Page 19: ...d Also verify feedback sensor is operating properly 4 Weld gun fires before tips are closed Adjust flow control so that weld tips close slower See Setup Instructions on page 5 Is sensor input in the PLC correct See Setup Instructions on page 5 WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND P...

Page 20: ...twithstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any time 8 Buyer sProperty Anydesigns tools patterns materials drawings confidential information or equipment furnished by Buyer or any other items which become Buyer s property may be considered obsolet...

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