Parker 890SD Engineering Reference Download

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890SD Standalone Drive

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890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames B, C & D

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Chapter 5

890SD Standalone Drive

This chapter describes the mechanical and electrical installation of the 890SD Standalone Drive. It
discusses configuring your system, and how to turn the motor for the first time.
Follow the steps for a successful installation.

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Step 1: Mechanical Installation

Mechanical Installation Diagram

Enclosure details

Mounting dimensions

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Step 2: Connecting power

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Step 3: Control connections

Control connection diagram

890SD Standalone Drive terminals

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Step 4: Checking the system

Power-up with 24V DC|

Configure the 890SD Standalone Drive

Set-up parameters

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Step 5: Run the motor

Powering-up the unit

The Autotune feature

Initial start-up routines

Summary of Contents for 890SD

Page 1: ...g your system and how to turn the motor for the first time Follow the steps for a successful installation Step 1 Mechanical Installation Mechanical Installation Diagram Enclosure details Mounting dime...

Page 2: ...iated equipment into the cubicle The diagram shows a typical layout using Star Point earthing for EMC compliance Refer to Appendix C for further information KEY A Analog Clean Earth B Back plate C Cub...

Page 3: ...om of the drive Adequate ventilation must be provided Avoid excessive vibration The earth points D E G M S are shown separated it may be possible to use one large star point without EMC problems this...

Page 4: ...t Enclosure Rating IP20 UL c UL Open Type North America Canada Type 1 Suitable for cubicle mount only Cubicle Installation The 890 must be installed to EN60204 Standard in the cubicle For USA the cubi...

Page 5: ...f 57Hz sinusoidal 0 075mm amplitude 57Hz f 150Hz sinusoidal 1g 10 sweep cycles per axis on each of three mutually perpendicular axis Safety Pollution Degree Pollution Degree ll non conductive pollutio...

Page 6: ...ust be allowed at the top and bottom of each unit The 890 gives off heat in normal operation The mounting surface for the unit should be normally cool Allow a free flow of air through the top and bott...

Page 7: ...ive Frames B C D 8 9 10 11 A B C D 1 2 3 4 6 7 E Mounting Dimensions Mount the unit using the keyholes and slots or fix to a DIN rail 35mm DIN Side view Front view Dimensions are in millimetres X Powe...

Page 8: ...nto the panel Refer to the fixing centres given on the previous page Insert the fixings into the top hole s and hang the unit Insert the bottom fixing s and tighten to the required torque DIN Rail Mou...

Page 9: ...rive 5 9 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames B C D 8 9 10 11 A B C D 1 2 3 4 6 7 E 890 Installation Kit The fitting instructions for the kit are...

Page 10: ...n level current limit is 150 for 60 seconds in Constant mode Refer to Appendix D Programming CURRENT LIMIT for user current limit adjustment information An external motor overload protective device mu...

Page 11: ...890SD Standalone Drive 5 11 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames B C D 8 9 10 11 A B C D 1 2 3 4 6 7 E Wiring Diagram...

Page 12: ...e Extra Low Voltage i e double insulated from power circuits 0 08mm2 28AWG to 2 5mm2 12AWG E Dirty Earth This must be insulated from the back panel It is used for all power earths F Filter optional Re...

Page 13: ...the back panel for this earth It provides earthing points for all parts of the cubicle including doors and panels Connect cubicle to earth ground via cubicle PE terminal P Fuse or Type B RCD Fuse rat...

Page 14: ...10mm2 8AWG Frame D 16mm2 4AWG Fix the earth from the Motor to the base of the drive Maximum wire sizes Frame B 4mm2 12AWG Frame C 10mm2 8AWG Frame D 16mm2 4AWG Refer to the 890 Installation Kit for e...

Page 15: ...lbf Frame D 16mm2 4AWG 2 4Nm 1 5 3lbf M1 U M2 V M3 W Connect to the motor in any order Maximum wire sizes Frame B 6mm2 10AWG 0 5 0 9Nm 0 4 0 7lbf Frame C 10mm2 8AWG 1 2Nm 0 9lbf Frame D 16mm2 4AWG 2 4...

Page 16: ...ing terminals DC and INT do NOT connect to both Maximum wire size Frame B 6mm2 10AWG 0 5 0 9Nm 0 4 0 7lbf BRAKE RESISTOR Frame C D Option BRAKE DC INT terminal not used EXT RESISTOR DBR DBR Frame C Fr...

Page 17: ...gy that can be absorbed in the capacitors is relatively small typically more than 20 braking torque will cause the drive to trip on overvoltage Dynamic braking increases the braking capability of the...

Page 18: ...TRIPS I O TRIPS INVERT THERMIST to True Maximum wire size 0 22 Nm 0 16lbf The connections have no polarity Thermistor PTC Type A is supported as defined in IEC 34 11 Part 2 Rising temperature trip res...

Page 19: ...e of the keypad Local mode is for configuration purposes Connecting 890SD Standalone Drives using the FireWireTM Option Cards is recommended for applications requiring high levels of accuracy Otherwis...

Page 20: ...5 20 890SD Standalone Drive 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames B C D 8 9 10 11 A B C D 1 2 3 4 6 7 E Control Connection Diagram...

Page 21: ...earth Safe Torque Off To disable STO Connect X11 01 and X11 03 to X14 03 Connect X11 04 to X14 04 Speed Reference Connect a 10k potentiometer at terminal X12 X12 01 Low CCW X12 04 Wiper X12 08 High CW...

Page 22: ...6 7 E Control Connections 890SD Standalone Drive The table below shows the factory defaults For further information refer to the DSE 890 Configuration Tool Mini USB Port Name Range Description X10 USB...

Page 23: ...Name Range Description 01 STO A To disable STO connect to X14 03 02 STO 0V To disable STO do not connect 03 STO B To disable STO connect to X14 03 04 STO 0V To disable STO do not connect 05 STATUS To...

Page 24: ...nalog Output 2 default torque feedback O P 08 10V REF 10V output 10V reference for analog i o Load 10mA maximum X12 09 10V REF 10V output 10V reference for analog i o Load 10mA maximum Note AIN1 and A...

Page 25: ...normal operation of the drive Connection can be made from a suitable external 24V source This 24V DC control supply allows for configuration and commissioning of the system without the AC supply being...

Page 26: ...ad or use down to 1mA 12V levels DOUT3 closed HEALTH 02 DOUT3B 0 24V DC Relay Output normally open volt free 24V DC 1A resistive load or use down to 1mA 12V levels DOUT3 closed HEALTH 03 USER 24V 0 24...

Page 27: ...0 24V DC Digital Input 7 default unassigned 08 DIN8 DOUT1 0 24V DC Digital Input output 1 default digital output RUNNING X15 09 DIN9 DOUT2 0 24V DC Digital Input output 2 default digital output ZERO S...

Page 28: ...upply to the drive s Pre Operation Checks Before Applying 24V DC If you have already wired the 3 phase supply to the 890SD Standalone Drive DISCONNECT IT NOW remove the supply fuses or trip the circui...

Page 29: ...its 6A Connect 24V DC to terminal X13 01 or X13 02 and 0V 24V to terminal X13 03 or X13 04 The units are protected against reversal of this 24V DC supply Use the spare X13 terminals to daisy chain the...

Page 30: ...missing The trip displays are shown below Press the key whenever this message appears to clear it from the screen 6511 Keypad 6901 Keypad TRIPPED UNDERVOLTAGE If the unit is not powering up with 24V D...

Page 31: ...ng the DSE 890 Configuration Tool The DSE 890 Drive System Explorer Configuration Tool has a full Help system Insert the DSE 890 disk into your PC and follow the on screen instructions Use the tool to...

Page 32: ...ers are stored in the SET menu on the 6511 keypad and the QUICK SETUP menu on the 6901 keypad 6511 Keypad 6901 Keypad M time out E x 2 WELCOME SCREEN SETUP OPERATOR menu at level 1 M menu at level 1 Q...

Page 33: ...ad changes The drive must be tuned to the motor in use by matching the motor parameters in the drive to those of the motor being controlled You MUST use the Autotune feature after entering your parame...

Page 34: ...mance application where the drive uses Resolver or Sin Cos Encoder motor feedback In this mode speed feedback signals from the motor shaft encoder are processed to determine the rotational speed of th...

Page 35: ...or required enter an application specific value for improved performance otherwise use the typical value Note PREF is a parameter reference number used by the DSE 890 Configuration Tool SET UP PARAME...

Page 36: ...ent The maximum speed clamp and scale factor for other speed parameters at full process speed x x x x 100 02 RAMP ACCEL TIME 10 0 s Acceleration time from 0 rpm to MAX SPEED x x x x x 100 03 RAMP DECE...

Page 37: ...is used to flux the motor x 70 01 QUADRATIC TORQUE 0 FALSE 1 TRUE 0 FALSE Constant Selects between Constant or Quadratic mode of operation x x x x 27 05 MOTOR CURRENT product code dependent Enter the...

Page 38: ...03 MOTOR BASE FREQUENCY product code dependent Enter the motor nameplate base frequency x x x 27 04 MOTOR VOLTAGE product code dependent Enter the motor nameplate voltage at base frequency x x x 27 07...

Page 39: ...ter the type of motor connection x x 71 01 PULSE ENC VOLTS product code dependent Set between 10 20V to match the encoder supply voltage x 71 02 ENCODER LINES product code dependent Set to the number...

Page 40: ...P STATIONARY Set the type of Autotune x x 27 06 MAG CURRENT product code dependent Rotating Autotune sets actual value Enter the No Load Amps from the motor nameplate x x x 27 14 STATOR RES product co...

Page 41: ...Autotune sets actual value The motor model rotor time constant as determined by Autotune x x 78 01 SPEED PROP GAIN 20 0 Sets the proportional gain of the loop x x x 78 02 SPEED INT TIME 100 ms The int...

Page 42: ...escription V Hz SV CLV 4 Q PMAC 4 03 AIN4 TYPE 0 10 10 V 1 0 10 V 2 0 20 mA 3 4 20 mA Select the input range and type x x x x x 97 01 DISABLED WORD 1 0700 Indicates which trips have been disabled refe...

Page 43: ...aker on your 3 phase supply Make sure the power is OFF and that it cannot be switched on accidentally whilst you are working Main Points 1 Complete all Pre Operation Checks 2 Ensure all the set up par...

Page 44: ...ue Off function read chapter 6 Otherwise disable it example wiring diagrams including how to disable Safe Torque Off are shown in that chapter Ensure that unexpected rotation of the motor in either di...

Page 45: ...L mode operation The Keypad will display the Remote Setpoint parameter 3 You MUST carry out an Autotune if you intend to use the drive in Sensorless Vector Fluxing Mode or Closed Loop Vector Mode go t...

Page 46: ...ow which are in the SET QUICK SETUP menu PREF Parameter Description Note 71 03 ENCODER INVERT Encoder direction Parameter is only set up if drive is configured to run as Closed loop Vector Not measure...

Page 47: ...eely during Autotune Stationary Autotune Only used when the motor cannot spin freely during the Autotune feature Motor does not spin during Autotune A limited set of motor characteristics are identifi...

Page 48: ...u will operate the drive in normal operation The Autotune will characterise the motor up to 30 above this speed If you later wish to run faster than this you will need to carry out another Autotune 2...

Page 49: ...ameter to STATIONARY 0 2 Ensure that STO is disabled by connecting terminals X11 01 and X11 03 to X14 03 and terminal X11 04 to X14 04 3 Set ENABLE to TRUE and start the drive The drive will carry out...

Page 50: ...the changes in speed demand and direction If ENCODER INVERT is incorrect the motor will rotate in a jerky and or noisy manner Alternatively it may rotate smoothly at a very low speed but not respond...

Page 51: ...mode VOLTS HZ to begin with using either the Keypad or the Control Terminals Routine 1 Local Mode Note Refer to Chapter 9 The Keypad to familiarise yourself with the keypad and menu structure Local c...

Page 52: ...flash if the setpoint is at zero The 6511 keypad will display a rotating symbol Reverse the motor s direction of rotation either by pressing the FORWARD REVERSE key on the 6901 keypad or by swapping t...

Page 53: ...to investigate and remove the cause of the trip 2 Select Remote Mode refer to Chapter 9 The Keypad for details or power down and power up the unit to re initialise in Remote mode 3 To Start in Remote...

Page 54: ...5 54 890SD Standalone Drive 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames B C D 8 9 10 11 A B C D 1 2 3 4 6 7 E...

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