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Rev. 02                                                                                                                              

1 / 2021   

 

 

 

     PLA-100 

 

PD29768A01 

Rev. 02 

Jan. 2021 

PANDUIT LABEL APPLICATOR SYSTEM 

OPERATION MANUAL 

© Panduit Corp. 2020 

 

Original Instructions 

 

This manual contains instructions for the following: 

PLA-100, PLA-H100, PLA-R, and PLA-S 

Label Applicator System 

 

 

 

 

WARNING

 

  TO REDUCE THE RISK OF INJURY, 

USER MUST READ INSTRUCTION 
MANUAL

 

 

Email: 

[email protected] 

 

EU Website: 

www.panduit.com/emea 

 

EU Email: 

[email protected] 

 

 

         www.panduit.com 

For Technical Support 

USA & Canada: 

1-866-871-4571

 

Latin America: 

+52-33-3777-6000

 

Europe: 

+31-546-580-452

 

Asia Pacific Region: 

65-6379-6700

 

Japan: 

81-3-6863-6060

 

 

 

Summary of Contents for PLA-100

Page 1: ...PLA H100 PLA R and PLA S Label Applicator System WARNING TO REDUCE THE RISK OF INJURY USER MUST READ INSTRUCTION MANUAL Email Ga techsupport panduit com EU Website www panduit com emea EU Email emeato...

Page 2: ...ch 520ft long for TDP43ME 7 2H RHEH1BL PLA 1 Ribbon with typical length for TDP43HE Printer 7 3 GENERAL POWER TOOL SAFETY WARNINGS 8 3A Work Area Safety 8 3B Electrical Safety 8 3C Personal Safety 9 3...

Page 3: ...leshooting 24 12B Peel and Present Error Troubleshooting 24 12C Take Up Error Troubleshooting 25 12D Media Detect Error Troubleshooting 26 12E Media Error Troubleshooting 26 12F Non Indicated Errors F...

Page 4: ...MAINTENANCE OR ADJUSTMENT OF THE LABEL APPLICATOR CAUTION ELECTROSTATIC SENSITIVE DEVICE DO NOT OPEN OR HANDLE EXCEPT AT A STATIC FREE WORKSTATION 2 SYSTEM SPECIFICATIONS The Panduit Label Applicator...

Page 5: ...LA 100 PLA H100 Rev 02 1 2021 Page 4 of 34 SYMBOL EXPLANATION Warning Hazardous Voltage Disconnect power before servicing Warning Moving Parts Warning Wear Safety Glasses Caution WEEE Compliance Read...

Page 6: ...ranging from 120 to 480 in diameter Certain cable and jacket types may reduce label adherence Verify label wrap quality prior to production implementation for a given wire cable Figure 1 2B PLA 100 B...

Page 7: ...arate customer jobs by connecting a variety of pre printed strips of media Figure 3 2D PLA R Label Rewinder The Label Rewinder is used to prepare the pre printed media for use on the label applicator...

Page 8: ...100 PLA H100 Rev 02 1 2021 Page 7 of 34 2F PLA SP Empty Media Spool Figure 6 2G RMEH1BL PLA 1 Ribbon Label media match 520ft long for TDP43ME Figure 7 2H RHEH1BL PLA 1 Ribbon with typical length for T...

Page 9: ...e any adapter plugs with earthed grounded stationary tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with earthed or grounded surfaces such as pipes...

Page 10: ...lities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 8 Hearing protection is recommended to be worn during operation of tool 3D Stationary Tool Us...

Page 11: ...peration of this tool 2 To prevent unintentional injury DO NOT place the Panduit Label Applicator System where a ladder is required for access For installation and use by trained personnel only If any...

Page 12: ...ence The information contained in this manual is based on our experience to date and is believed to be reliable It is intended as a guide for use by persons having technical skill at their own discret...

Page 13: ...e Transportation Temperature and Humidity 40C 40F to 70C 158F Max 90 RH Non Condensing NOTE Any substitution for non Panduit media or tether may cause serious damage to the system 7 PACKING LIST Figur...

Page 14: ...EDIA SETUP Labels are printed in bulk and wound onto the label spool with the labels facing outward prior to installation on the Benchtop Label Applicator Figure 11 9 INSTALLING THE APPLICATOR HEAD Po...

Page 15: ...licator head cable as seen in figure 10 Figure 14A Media Handling Components Pre Printed Label Spool Unwind Spindle Media Length Selector Take up Spool Applicator Drive Coupling Label Presented for Ap...

Page 16: ...020 PLA 100 PLA H100 Rev 02 1 2021 Page 15 of 34 Figure 14B Take Up Spool Components Cap Shaft with Spring Loaded Ball Lock Slot 4 places Figure 14C Media Length Selector Selector Handle Label Length...

Page 17: ...ewound media must not exceed the diameter of the media spool 2 There are 7 positions on the media length selector as shown in Figure 14C above Adjust the selector to the appropriate position based upo...

Page 18: ...1 Page 17 of 34 4 Remove one 24 Panduit Tether from the supplied spool 5 Peel off 1 inch of the pre cut liner from one end of the Panduit Tether and attach it to the liner side of the labels which has...

Page 19: ...wind spindle and Route the tether and labels around the Guide Rollers and under the Peeling Plate as depicted in Figures 19 and 20 With the free end of the tether create a loop approximately 1 inch in...

Page 20: ...the loop formed with the end of the Tether over the shaft of the Take up Spool 8 While re attaching the take up spool cap and thread the tether thru one of the slots and secure the Take up Spool cap...

Page 21: ...dle of the take up spool clockwise to remove the slack in the tether and continue rotating until the edge of the first label can be seen protruding from under the Peeling Plate NOTE The adhesive side...

Page 22: ...tached to the liner and peel plate to keep the label from moving Insert a cable into the Applicator using the Cable Guides see Figure 27A Secure cable against the cable guides using forefinger and thu...

Page 23: ...for wrapping remove the cable to complete the process Compatible Cable Types The system supports common cable jackets for electrical wire such as PVC XLPE Crosslinked Polyethylene PE Polyethylene wit...

Page 24: ...in Figure 10 will be illuminated Note When any mechanisms are moving the Caution LED will be illuminated and flashed Problem No power available to electronics while power is turned on Solution Remove...

Page 25: ...e side of the system Contact Panduit Service Center if issues persist Applicator head mechanism at end of life 500K Cycles Replace wrapper core Contact Panduit Service Center 12B Peel and Present Erro...

Page 26: ...ing the Media Note Cadence refers to the flashing pattern of the Peel and Present Error LED Note During normal operation if label does not get wrapped after the cable detection switches are engaged an...

Page 27: ...ycle unit If this persist Contact Panduit Service Center 12E Media Error Troubleshooting Error Location Indicator and State Potential Problem Solution Media Error LED On steady Incorrect Media selecte...

Page 28: ...I can be adjusted through the web browser settings 13A Status Via PC Status information for the PLA SYSTEM may be accessed by running a web browser on a PC that is connected to the same network to whi...

Page 29: ...may be corrected by using the Restore Factory Defaults If normal operation does not follow after a Restore please contact Panduit for technical support or service Wrapper Status Description Disconnec...

Page 30: ...he Network Status indicates the state of the Ethernet IP connection Ethernet IP is not supported for this product and this field should be ignored 13D Device Name The Device Name parameter is used as...

Page 31: ...k the current IP Address the Network Mask and Gateway address values In the default DHCP setting the PLA SYSTEM will connect to the network and look for a DHCP server to issue an IP Address The IP Add...

Page 32: ...s the Model Number of this PLA SYSTEM PATGEN4 0 RESET The Reset button can be used to restart the PLA SYSTEM in the event of a Minor or Major Fault or after a change to Network Settings or performing...

Page 33: ...ownloaded and placed on an accessible network drive After the image bin file is located and the UPDATE button is clicked the PLA SYSTEM will import and update its software using the new image After pe...

Page 34: ...VE button immediately to the right will change the Language setting After changing the Language the user should perform a Reset Page 31 for the new Language to take effect 14 GENERAL MAINTENANCE 14A C...

Page 35: ...a techsupport panduit com EU Website www panduit com emea EU Email emeatoolservicecenter panduit com www panduit com For Technical Support USA Canada 1 866 871 4571 Latin America 52 33 3777 6000 Europ...

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