PANDROL 02050RM Operation And Maintenance Manual Download

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Partners in excellence

ENG_OMM_MODULAR_POWER_UNIT_P01

19th November 2021

OPERATION AND MAINTENANCE

MANUAL

Modular

Power Unit

MODEL 02050RM

Summary of Contents for 02050RM

Page 1: ...Partners in excellence ENG_OMM_MODULAR_POWER_UNIT_P01 19th November 2021 OPERATION AND MAINTENANCE MANUAL Modular Power Unit MODEL 02050RM ...

Page 2: ...r people who handle and operate the machine It is originally written in English and translated into the local language by Pandrol Pandrol reserves the right to change specifications equipment instructions and maintenance guidelines without prior notice The manual contains instructions about the following topics 1 Installation 2 Operation 3 Safety features and warnings 4 Maintenance and troubleshoo...

Page 3: ...2 7 2 Warning labels and information symbols 13 7 3 Engine maintenance 14 8 Limited warranty 15 8 1 Exclusions to limited warranty 15 8 2 Limitation of liability 15 9 Customer information 16 10 Assembly 18 10 1 14 Hp kohler engine breakdown 18 10 2 Engine module assembly 19 10 3 Engine module assembly breakdown 20 10 4 Hydraulic tank module assembly 21 10 5 Hydraulic tank module assembly breakdown...

Page 4: ...ersonnel well informed and educated in general railway workmanship and specifically in the conditions standards and regulations on specific rail track The machine may only be used for its specified purpose Any adjustments or service on the machine is only allowed to be done by qualified personnel that have read and understood this manual and have had training and information from Pandrol 3 2 Safet...

Page 5: ... you are using The use of an compressed air which must be less than 8 BAR 116 PSI to blow parts clean or to blow them dry after being cleaned with a solvent will cause particles of dirt and or droplets of the cleaning solvent to be airborne These conditions may cause skin and or eye irritation When using an air jet do not direct it toward another person Improper use of air jet could result in bodi...

Page 6: ...s and standard regulations applying to the track they are working on The equipment must be serviced maintained or in any way modified only by trained personnel who are familiar with the Operation Maintenance Manual and have received training and information from Pandrol In order to avoid personal injury and or material damage everyone involved with assembling starting up or overhaul must possess r...

Page 7: ...ed to be easily transported in two light weight sections and it simply couples together for immediate use It delivers 9 GPM of flow which will operate all critical hydraulic tools Where size and weight are primary concerns this unit is perfect for the job Two compact sections allow for ease of getting into tight work locations while being lightweight and safe for operators to carry to the work sit...

Page 8: ...ndle firmly pull straight out to avoid excessive rope wear from starter rope guide Gradually return choke control to OFF position after engine starts and warms up Engine equipment may be operated during warm up period but it may be necessary to leave choke partially on until engine warms up Connection to the power unit turn control knob to OFF position before attaching or disconnecting any transmi...

Page 9: ...p Both frames join together using interlock tabs one each side Close up of interlocking tabs that join the frames of Hydraulic module to engine module one each side 9 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 10: ...ce the warm up time required When warm weather returns be sure to change back to a higher viscosity hydraulic oil Start the power unit and let it run until it is running smoothly with the choke OFF Connect the power transmission hoses to the power unit and couple the power transmission hose tool ends together forming a loop Turn tool control valve ON to circulate oil through the hose When the oil ...

Page 11: ... tools with 2000 PSI operating pressure are installed on a system with 250 PSI back pressure This leaves 1750 PSI as a maximum tool pressure Imagine a system with 500 PSI back pressure 2000 Minus 500 PSI back pressure leaves only 1500 PSI for the tool Second tools are designed for pressure to build on the pressure side of the tool If too much pressure builds on the return side not only is performa...

Page 12: ...wide range of operating conditions Have tool inspected at least annually by Pandrol or a Pandrol qualified service representative to determine if tool is in need of safety changes or worn part replacement Contact Pandrol on a periodic basis at least annually for service Bulletins safety notices or other important information pertaining to this tool Other fluids that meet or exceed this specificati...

Page 13: ...formation symbols on the machine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Pandrol DCL 1089 13 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 14: ...eason Clean cooling system every 100 hours or season Replace in line fuel filter every 50 hours or season Change oil after first 5 hours then after every 50 or season Change oil more often when operating under heavy load or high temperatures Clean more often under dusty conditions or when airborne debris is present Replace air cleaner parts if very dirty It is very important that the service inter...

Page 15: ...e Serial numbers must not have been altered defaced or removed Such action voids limited warranty 8 1 Exclusions to limited warranty This limited warranty is exclusive and is in lieu of any other warranty written or oral expressed or implied including without limitation any implied warranty or merchantability or fitness for a particular purpose Limited warranty does not cover normal wear and tear ...

Page 16: ... GPM circuits 5000 watt generator 02050RM Modular power unit 1 9 GPM 03700A Electric power 1 10 GPM or 2 5 GPM circuits Grinders 09200A Precision frog grinder 06000 Profile grinder 06950 06950A Multi purpose grinder 05900 Frog profile grinder trigger version available 00700 Rail surfacing guide 04600 Straight stone grinder cw rotation trigger version available 04700 Straight stone grinder ccw rota...

Page 17: ...rigger versions available 00800A 16 Rail saw 05000 Hand pump weld shear 02500 10 GPM 1 Impact wrench 08300 Spike driver 01600A 5 GPM 1 Impact wrench 01100RM Light weight spike puller Other products Hydraulic manifolds Hydraulic test gauges Hose reels Hydraulic hoses Accessories Drill bits Shear Blades Saw Blades Grinding Stones Sockets 17 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_PO...

Page 18: ...10 Assembly 10 1 14 Hp kohler engine breakdown 18 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 19: ...10 2 Engine module assembly 19 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 20: ...10 3 Engine module assembly breakdown 20 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 21: ...10 4 Hydraulic tank module assembly 21 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 22: ...10 5 Hydraulic tank module assembly breakdown 22 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 23: ... of Pandrol All components of the product can either be Recycled Taken care of Be re used We recommend you to follow your local region regulations of environmental and recycling policies 13 Recycling and Environment Address Phone Internet and E mail www Pandrol com 23 av 24 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_MODULAR_POWER_UNIT_RM_P01 I 21th February 2022 Pandrol 2021 ...

Page 24: ...Find out more at pandrol com Pandrol Pandrol Partners in excellence ...

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