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Operating Instructions (Basic)

AC Servo Motor & Driver

MINAS A5E-series (A to F-frame)

Make sure to forward these Operating Instructions for safety to the final user.

• Thank you for purchasing this 

Panasonic product.

• Before operating this product, 

please read the instructions 

carefully, and save this manual for 

future use.

1. Introduction ................................. B2

On Opening the Product Package .................. B2

Check of the Driver Model .............................. B2

Check of the Motor Model............................... B3

2. Installation................................... B4

Driver .............................................................. B4

Motor ............................................................... B6

3. System Configuration and 

 Wiring ........................................... B8

Overall Wiring (Connector type) ..................... B8

Overall Wiring (Terminal block type) .................B12

Driver and List of Applicable Peripheral Equipments .... B14

Wiring of the Main Circuit (Connector type)......... B16

Wiring of the Main Circuit (Terminal block type) ... B18

Wiring method to connector ............................. B19

Wiring Diagram ............................................. B21

Wiring of connector for motor and brake ...... B23

Wiring to the Connector, X1  ......................... B24

Wiring to the Connector, X4  ......................... B25

Wiring to the Connector, X6  ......................... B27

Wiring to the Connector, X7  ......................... B28

4. Parameter .................................. B29

Outline / Setup / Connection ......................... B29

Composition of Parameters .......................... B31

5. Protective Functions ................ B32

Protective Function (What Is Error Code ?) ...... B32

6. Maintenance and Inspections .... B34

7. Conformity to EC Directives 

  and UL Standards ..................... B36

Composition of Peripheral Equipments ........ B38

8. Built-in Holding Brake .............. B43

9. Dynamic Brake.......................... B45

10. Check of the Combination of

     the Driver and the Motor ............ B46

  Incremental Specifications, 20-bit ............... B46

11. Specifications ......................... B48

After-Sale Service (Repair) .......... B50

 

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<Contents>

If you are the first user of this product, please be sure to read the downloaded  

Operating Instructions (Overall) from our Web Site.

[Web address of Panasonic Corporation]

http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html

This product image is 1.5 kW type of A5E-series.

English

IME03+B

This product is for industrial 

 

 

equipment. Don't use this 

  

 

product at general household.

Summary of Contents for MAD Series

Page 1: ...brake B23 Wiring to the Connector X1 B24 Wiring to the Connector X4 B25 Wiring to the Connector X6 B27 Wiring to the Connector X7 B28 4 Parameter B29 Outline Setup Connection B29 Composition of Parameters B31 5 Protective Functions B32 Protective Function What Is Error Code B32 6 Maintenance and Inspections B34 7 Conformity to EC Directives and UL Standards B36 Composition of Peripheral Equipments...

Page 2: ...For details inquire the dealer Symbol MSME 1 0 kW to 5 0 kW MDME MFME MGME MHME Symbol 1 2 2 M S M D 5 A Z G 1 S 1 to 4 5 to 6 11 to 12 7 8 9 10 Voltage specifications Low inertia 50 W to 750 W High inertia 200 W to 750 W Low inertia 50 W to 5 0 kW Middle inertia 1 0 kW to 5 0 kW Middle inertia 1 5 kW to 4 5 kW Middle inertia 900 W to 4 5 kW High inertia 1 0 kW to 5 0 kW G Incremental Resolution 5...

Page 3: ...Reserve enough sur rounding space for effective cooling Install fans to provide uniform distribution of temperature in the control panel D E F frame is pro vided with a cooling fan at the bottom Observe the environ mental conditions of the control panel described in the previous page Fan Fan 100 mm or more 100 mm or more 40 mm or more 40 mm or more 10 mm or more 10 mm or more 10 mm or more Directi...

Page 4: ...ired 2 Installation Motor 2 Installation Motor Install the motor properly to avoid a breakdown or an accident Installation Place Since the conditions of location affect a lot to the motor life select a place which meets the conditions below 1 Indoors where the products are not subjected to rain or direct sun beam The prod ucts are not waterproof 2 Where the products are not subjected to corrosive ...

Page 5: ...nd B2 set up Pr0 16 to 1 or 2 Note that no regenerative resistor is equipped in Frame A and B type B1 Pin 6 B2 Pin 4 Note Mains Short circuit wire B2 B3 2 Ground terminal Junction cable for brake DC Power supply for brake DC24 V to be supplied by customer U phase red V phase white W phase black Charg lamp Red LED 1 1 Do not make displacement wiring or inspection while the LED is lit cause of elect...

Page 6: ...enerative resistor between B1 and B2 set up Pr0 16 to 1 or 2 B1 Pin 6 B2 Pin 4 Mains These colors are used for optional cable Residual current device Apply the voltage designated on the nameplate from the power source Symmetric current should be 5000 Arms or below If the short circuit current on the power source exceeds this value use a current limiting device e g current limiting fuse current lim...

Page 7: ...ct of the noise generated by the servo driver Magnetic Contactor MC Turns on off the main power of the servo driver Use coil surge suppression units together with this Never start nor stop the servo motor with this Magnetic Contactor Reactor L Reduces harmonic current of the main power Mains Residual current device Apply the voltage designated on the nameplate from the power source Symmetric curre...

Page 8: ...conductive materials such as wire chips entering the driver during the installation and wiring Driver Applicable motor Voltage 1 Rated output Required Power at the rated load Circuit breaker rated current Noise filter Single phase 3 phase Surge absorber Single phase 3 phase Noise filter for signal Rated operating current of magnetic contactor Contact configuration Diameter and withstand voltage of...

Page 9: ...r to P B14 L1C L3 L2 L1 L2C B1 B3 B2 U V W XA XB 2 3 4 5 1 2 3 4 5 6 1 DC power supply for brake External regenerative resistor These colors are used for optional cable Red Black Green or Green yellow White RCD Motor Varistor DC 24 V U V W E Fuse 125 V 10 A Check the name plate of the driver for power specifications Provide a residual current device The residual current device to be the one design...

Page 10: ...he holding brake and how to use it refer to P B43 Specifications of Built in Holding Brake Provide a varistor Connect a 10 A fuse in series with the varistor Ground resistance 100 Ω max For applicable wire refer to P B14 DC power supply for brake Fuse 125 V 10 A Red Black Green White MCCB Power supply NF MC L RCD External regenerative resistor These colors are used for optional cable 3 System Conf...

Page 11: ...ge suppression units ALM Red White Black Green or Green Yellow Red White Black Green or Green Yellow XA XB X4 L ON MC ALM OFF Built in thermostat of an external regenerative resistor light yellow MC Built in thermostat of an external regenerative resistor light yellow Main power supply Control power supply Motor connection Main power supply Control power supply Motor connection XA XB X4 When you u...

Page 12: ...ll be shut off when an error occurs JN8AT04NJ1 1 U phase V phase W phase Ground PIN No 2 3 PE Application PE 3 2 1 1 2 Motor Brake JN4AT02PJ1 R Tightening torque of the screw M2 0 085 to 0 095 N m screwed to plastic Tightening torque of the screw M2 0 19 to 0 21 N m 1 2 Brake Brake PIN No Application Be sure to use only the screw supplied with the connector to avoid damage Do not connect anything ...

Page 13: ... 1 kΩ1 2 W 2 kΩ1 2 W V DC 1 5 R 220 10 mA Servo ON input Gain switching input Electronic gear switching input 1 Control mode switching input Damping control switching input 1 Alarm clear input Positive direction over travel inhibition input Negative direction over travel inhibition input Servo Ready output Servo Alarm output Positioning complete output External brake release output Torque in limit...

Page 14: ...Example of Internal Velocity Control Mode 3 System Configuration and Wiring Wiring to the connector X4 SP IM 1 kΩ 1 kΩ FG 50 43 42 X4 represents twisted pair A phase output B phase output Z phase output Velocity monitor output Torque monitor output 7 COM INH CL SRV ON GAIN DIV1 ZEROSPD C MODE A CLR POT NOT S RDY S RDY ALM AT SPEED BRKOFF BRKOFF TLC V DC 12 to 24 V ZSP COM AT SPEED ALM 33 30 29 27 ...

Page 15: ...lay Press this to switch 4 kinds of mode 1 Monitor Mode 2 Parameter Set up Mode 3 EEPROM Write Mode 4 Auxiliary Function Mode SET Button valid at any time Press this to switch SELECTION and EXECUTION display 6 1 X7 3 System Configuration and Wiring Wiring to the connector X7 The connector X7 of the front panel is for monitor output Analogue output 2 systems In both cases it is possible to switch t...

Page 16: ...the driver use commercially available USB mini B connector The connector on the personal computer side should be in accordance with the specifications of the PC When the cable does not have noise filter attach a signal line noise filter DV0P1460 to both ends of the cable 4 Parameter Outline Setup Connection Connect to X1 USB mini B Setup support software PANATERM Please download from our web site ...

Page 17: ...sconnect error protection 1 Encoder communication error protection 23 0 Encoder communication data error protection 24 0 Position deviation excess protection 26 0 Over speed protection 1 2nd over speed protection 27 0 Command pulse input frequency error protection 2 Command pulse multiplier error protection 28 0 Limit of pulse replay error protection 29 0 Deviation counter overflow protection Erro...

Page 18: ...Odor Lint or other particles at air holes Cleanness at front portion of the driver and connector Damage of the cables Loose connection or misalignment between the motor and machine or equipment Pinching of foreign object at the load Periodical inspection Annual Loose tightening Trace of overheat Damage to the terminal block Loose fasteners on terminal block Note Inspection cycle may change when th...

Page 19: ... copper cable with temperature rating of 75 C or higher 3 Over load protection level Over load protective function will be activated when the effective current exceeds 115 or more than the rated current based on the time characteristics see the next page Confirm that the effective current of the driver does not exceed the rated current Set up the peak permissible current with Pr0 13 Setup of 1st t...

Page 20: ...C12 to 24 V which has CE marking or complies with EN60950 Circuit Breaker Install a circuit breaker which complies with IEC Standards and UL recognized Listed and marked between power supply and noise filter Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any addi...

Page 21: ...tion of the load condition For the detailed specifications of each noise filter contact the manufacturer Surge Absorber Provide a surge absorber for the primary side of noise filter Option part No Voltage specifications for driver Manufacturer s part No Manufacturer DV0P1450 3 phase 200 V R A V 781BXZ 4 Okaya Electric Ind Circuit diagram 1 ø4 2 0 2 41 1 UL 1015 AWG16 28 1 5 5 1 11 1 28 5 1 4 5 0 5...

Page 22: ...oil is energized brake is open Pay an extra attention when magnetic sensors are used nearby the motor Noise Filter for Signal Lines Install noise filters for signal lines to all cables power cable motor cable encoder cable and interface cable Optional parts 24 V Power cable Encoder cable Interface cable and USB cable Option part No Manufacturer s part No Manufacturer DV0P1460 ZCAT3035 1330 TDK Cor...

Page 23: ...0 002 35 or less 20 or less 0 3 DC1 V or more 39 2 4 9 30000 200 W 400 W 1 27 or more 0 018 50 or less 15 or less 0 36 137 44 1 750 W 2 45 or more 0 075 70 or less 20 or less 0 42 196 147 MHMD 200 W 400 W 1 27 or more 0 018 50 or less 15 or less 0 36 DC1 V or more 137 44 1 30000 750 W 2 45 or more 0 075 70 or less 20 or less 0 42 196 147 MSME 1 0 kW 1 5 kW 2 0 kW 7 8 or more 0 33 50 or less 15 or ...

Page 24: ...V MSME Low inertia 3000 r min MSME102G 1 0 kW MDD T5540E D frame MSME152G 1 5 kW 3 phase 200 V MSME202G 2 0 kW MED T7364E E frame MSME302G 3 0 kW MFD TA390E F frame MSME402G 4 0 kW MFD TB3A2E MSME502G 5 0 kW Motor Driver Power supply Type Rated rotational speed Model Rated output Model Frame Single 3 phase 200 V MDME Middle inertia 2000 r min MDME102G 1 0 kW MDD T3530E D frame MDME152G 1 5 kW MDD ...

Page 25: ... enabled encoder pulses count is the max Protective function Hard error Over voltage under voltage over speed over load over heat over current and encoder error etc Soft error Excess position deviation command pulse division error EEPROM error etc Traceability of alarm data The alarm data history can be referred to 11 Specifications Basic Specifications Input power 100 V Main circuit Single phase ...

Page 26: ...atic electricity or failure in input power wiring and components may result in unexpected action It is highly recommended that you make a fail safe design and secure the safety in the operative range If the motor shaft is not electrically grounded it may cause an electrolytic corrosion to the bearing depending on the condition of the machine and its mounting environ ment and may result in the bear...

Page 27: ...IME03 B Z0110 3043 7 1 1 Morofuku Daito Osaka 574 0044 Japan Phone 81 72 871 1212 Panasonic Corporation 2009 Printed in China ...

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