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OPERATION & MAINTENANCE MANUAL

DTP-80

DTP-80 Dual ThermoPik Handpiece

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Summary of Contents for 7029-0001

Page 1: ...OPERATION MAINTENANCE MANUAL DTP 80 DTP 80 Dual ThermoPik Handpiece ...

Page 2: ... Sodr X Tractor SR 3 SR 4 ST StripTweez SwaPlater ThermoBand Thermo Drive ThermoJet ThermoPart ThermoPik ThermoTweez Tip Evac VisiFilter The following are trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S A and may only be used to identify genuine PACE products or services Auto Off Cubby Vac Datastore Dust Evac EKO Lab Evac MicroSpin PaceLink PaceNet Pik Paste Prep Set Pulse ...

Page 3: ...NTENANCE MANUAL MANUAL NUMBER 5050 0403 REV A For any questions regarding the following instructions contact your local authorized PACE dealer or contact PACE directly at Telephone 301 490 9860 Fax 301 604 8782 PACE Incorporated 9893 Brewers Court Laurel MD 20723 1990 ...

Page 4: ... remove BGAs Ball Grid Arrays The Dual ThermoPik is a member of the PACE SensaTemp family of advanced handpieces CAUTION Always return heated handpieces to the appropriate Tip Tool Stand when not in use Failure to do so may cause burns to the operator equipment or work surfaces and may be a potential ignition source if combustible materials are nearby Always use this handpiece in a well ventilated...

Page 5: ...umb Screw If the heater ends are even with each other go to Power Source Connection If the ends are not even go to step 3 3 Loosen the handpiece Hinge Screw 1 2 turn 4 Holding the handpiece in a vertical position heaters facing down place the ends of the two heaters against a hard flat surface to insure proper alignment The heater ends should be even with each other and flush against the flat surf...

Page 6: ... one of the front panel power receptacles on your PACE power source PACE recommends that air handpieces utilize the power receptacles closest to the AUTO SNAP VAC or SNAP VAC Port to minimize cord tangles NOTE To insure optimum performance use only one Dual ThermoPik handpiece and any other SensaTemp handpiece except TT 65 ThermoTweez on 2 channel power sources On MBT 250A 220A or PRC 2000 systems...

Page 7: ...de rapid yet controlled solder reflow Lower temperatures extend tip and heater life allow solder to remain on the lower surfaces of the tip to improve thermal linkage between the tip and the component during component removal and help prevent possible board damage Refer to the Tip Temperature Selection System booklet for your particular handpiece tip combination For all Dial Display SensaTemp syst...

Page 8: ...eration perform the following steps 1 Connect the 152 cm 60 inch length of black silicone air hose to the Vacuum Pick tube metal tube in the middle of the handpiece 2 Attach the male quick connect hose mount fitting P N 1259 0102 supplied with the handpiece to the other end of the black silicone air hose This fitting has a special Vacuum Release Opening to provide a quick component release during ...

Page 9: ...ilicone air hose to this end of the VisiFilter and the DTP 80 handpiece 5 To the other air hose end on VisiFilter attach a male quick connect hose mount fitting P N 1259 0087 6 Attach the male quick connect hose mount fitting on VisiFilter air hose to the power source AUTO SNAP VAC or SNAP VAC Port NOTE Always use your Dual ThermoPik handpiece with a clean VisiFilter element Otherwise a deteriorat...

Page 10: ...ip heater hot and clean both heater bores using the supplied 3 16 diameter wire brush prior to the installation of a new tip 1 Select the proper tip for your application Refer to Table 1 2 Insert the tip shafts fully into the heater bores 3 Using the supplied Tip Vacuum Cup Tool P N 1100 0239 or small screwdriver tighten the heater assembly set screws for a snug fit Do not over tighten NOTE The DT...

Page 11: ...8 1 17 x 1 17 29 7mm x 29 7mm 1121 0557 PQFP 160 208 1 21 x 1 21 30 7mm x 30 7mm 1121 0552 Application PQFP 240 1 33 x 1 33 33 8mm x 33 8mm 1121 0558 PQFP 196 1 42 x 1 42 36 1mm x 36 1mm 1121 0554 PQFP 304 1 67 x 1 67 42 4mm x 42 4mm 1121 0593 BGA Removal Tips BGA 169 88 x 88 22 4mm x 22 4mm 1121 0594 BGA 225 1 10 x 1 10 27mm x 27mm 1121 0596 Application NOTE All dimensions are nominal Consult you...

Page 12: ...lowing instructions to remove or install the vacuum cup WARNING Do NOT install or remove a Vacuum Cup with bare hands Always use the Tip Vacuum Cup Tool Installation by any other means may cause burns to the operator INSTALLATION 1 Ensure that the proper tip is installed in the handpiece 2 Place the selected Vacuum Cup on the Pin of the Tip Vacuum Cup Tool as shown 3 Press the vacuum hose against ...

Page 13: ...to the Vacuum Pick 6 Remove the Tip Vacuum Cup Tool REMOVAL 1 Place the open slotted end of the Tip Vacuum Cup Tool around the Vacuum Pick and behind the Vacuum Cup as shown 2 Press the vacuum hose against the handpiece handle to hold the Vacuum Pick in position 3 Pull the Vacuum Cup off the end of the Vacuum Pick ...

Page 14: ... installed on the DTP 80 2 Using the Tip Vacuum Cup Tool grasp the Vacuum Pick as shown in the illustration 3 Adjust the Vacuum Pick position to a point where the end of the Vacuum Cup is flush even with the bottom edges of the tip IMPORTANT The Vacuum Pick is now in a proper position for initial operation During the first component removal operation the vacuum cup will contact the component body ...

Page 15: ...races of oxidation and solder from the heated tip If oxidation is present clean the tip until no oxidation spots remain Immediately tin the tip surfaces and keep them tinned at all times Prepare the installed tip using the following procedure 1 Clean all bottom edges of the installed tip using a PACE fiber cleaning tool 2 Shock the bottom edges of the installed tip using a PACE sponge tool or spon...

Page 16: ...your company guidelines 1 Remove any protective coatings and clean the component leads and land areas using an approved solvent or cleaner 2 Ensure that the PCB is free of moisture You may wish to gently dry the area using a heated air tool i e TJ 70 ThermoJet 3 Preheat the PCB as necessary PCBs consisting of heat sinking materials e g ceramic polyamide etc or those with an exceptionally heavy gro...

Page 17: ...dpiece tip to PQFP component lead land connections PACE recommends adding bridgefill solder wrap or flux to maximize heat transfer across all connections When removing BGA components the use of flux is an option which can be used to enhance heat transfer ...

Page 18: ...t and steady 2 Clean the tip and apply a fresh bead of solder to its bottom edges 3 Position the handpiece directly over the component to be removed 4 Bring the handpiece down over the component The vacuum cup should make contact with the component body before the tip makes contact with the leads If the vacuum cup does not make contact then the vacuum pick assembly is not properly adjusted Remove ...

Page 19: ... tool and allow the board and component to cool before a second attempt b BGA components should make contact with the package Dwell times may be longer than one minute will vary depending on your particular component and PCB After reflow of all connections activate and hold the Vacuum Switch to apply vacuum 7 Lift the handpiece straight up with the vacuum still running Release the Vacuum Switch to...

Page 20: ...r and handpiece itself for evidence of physical damage Do not use a handpiece with a damaged power cable Refer to Table II and the illustration following for information on troubleshooting most handpiece problems Table III lists the common handpiece parts Use Table II and the Connector Plug illustration to troubleshoot your DTP 80 Dual ThermoPik handpiece Disconnect the handpiece from the PACE pow...

Page 21: ... Pin 3 to Pin 6 Resistance should be 110 ohms If circuit reads less than 105 ohms Shorte Sensor Replace Heater Assembly A Heat on only 1 heater Check resistance Pin 2 to Pin 5 If resistance equals 12 ohms Open Heater Replace cold Heater Assembly Fuse blows when unit is turned on Check resistance Pin 4 to Pin 5 and Pin 4 to Pin 2 Circuit should read open If not Shorte Heater Remove handpiece side c...

Page 22: ... Cup Tool 1100 0239 Vacuum Tubing 1342 0027 Holder Tube to Wire hose clamps 1321 0274 P6 Vacuum Cup Kit 6993 0153 P1 DTP Tip Tool Stand 6019 0047 Replacement Pads For Cushion Grips 1317 0029 P2 Tip Redi Rak 6021 0007 P1 Tip Tool Stand Tip Redi Rak 6021 0008 P1 3 16 inch O D Wire Brush For Cleaning 1127 0014 P5 Tip Maintenance Station 6993 0138 Table III DTP 80 Replacement Parts ...

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