Osburn 2200 OB02201 Installation And Operation Manual Download | Manualshive

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READ AND KEEP THIS MANUAL FOR REFERENCE

45056A

Printed in Canada

12-06-2015

INSTALLATION AND OPERATION MANUAL

2200 Insert

(OB02201 Model)

US ENVIRONMENTAL PROTECTION

AGENCY PHASE II CERTIFIED WOOD

INSERT

Safety tested according to ULC S628

and UL 1482 Standards

by an accredited laboratory

www.osburn-mfg.com

Stove Builder International Inc.

250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3

After-sale service: 418-908-8002 E-mail: [email protected]

This  manual  is  available  for  free  download  on  the  manufacturer’s  web  site.  It  is  a  copyrighted
document.  Re-sale  is  strictly  prohibited.  The  manufacturer  may  update  this  manual  from  time  to
time  and  cannot  be  responsible  for  problems,  injuries,  or  damages  arising  out  of  the  use  of
information contained in any manual obtained from unauthorized sources.

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Summary of Contents for 2200 OB02201

Page 1: ...e Builder International Inc 250 rue de Copenhague St Augustin de Desmaures Quebec Canada G3A 2H3 After sale service 418 908 8002 E mail tech sbi international com This manual is available for free dow...

Page 2: ...combustible materials near it may overheat To reduce the risk of fire follow the installation instructions in this manual exactly Contact local building or fire officials about restrictions and instal...

Page 3: ...Fuel 11 3 1 Materials That Should Not be Burned 11 3 2 How to Prepare or Buy Good Firewood 11 3 2 1 What is Good Firewood 11 3 2 2 Tree Species 11 3 2 3 Log Length 12 3 2 4 Piece Size 12 3 2 5 How to...

Page 4: ...ation Cautions and Warnings 29 7 2 Regulations Covering Insert Installation 29 8 Clearances to Combustible Material 30 8 1 Location of the Certification Label 30 8 2 The Masonry Fireplace Throat Dampe...

Page 5: ...___________5 Appendix 1 Installing the Optional Door Overlay 45 Appendix 2 Air Control Mechanism and Optional Faceplate Installation 46 Appendix 3 Installation of Secondary Air Tubes and Baffle 54 App...

Page 6: ...OSOLS TO START A FIRE IN THIS INSERT KEEP ALL SUCH LIQUIDS OR AEROSOLS WELL AWAY FROM THE INSERT WHILE IT IS IN USE DO NOT STORE FUEL WITHIN HEATER MINIMUM INSTALLATION CLEARANCES BURN ONLY SEASONED N...

Page 7: ...ping Weight 383 lb 174 kg Firebox Volume 2 3 cu ft 0 065 m3 Maximum Log Length 18 east west Flue Outlet Diameter 6 150 mm diameter vertical Baffle Material C Cast Mobile home approved No Burn time and...

Page 8: ...2200 Insert Installation and Operation Manual 8_______________________________________________________________________________...

Page 9: ...e able to heat the main living areas of your house to an adequate temperature we strongly recommend that you also have a conventional oil gas or electric heating system to provide backup heating Your...

Page 10: ...on or elimination The air tubes are stainless steel which can also be recycled The C Cast baffle is made of an aluminosilicate fibre material that is compressed with a binder to form a rigid board C C...

Page 11: ...s of North America usually have only spruce birch and poplar other low density species to burn and yet they can heat their homes successfully Homeowners with access to both hardwood and softwood fuel...

Page 12: ...to piece 3 2 4 PIECE SIZE Firewood dries more quickly when it is split Large unsplit rounds can take years to dry enough to burn Even when dried unsplit logs are difficult to ignite because they don t...

Page 13: ...and dry it yourself drying happens faster in dry weather than in damp maritime climates drying happens faster in warm summer weather than in winter weather small pieces dry more quickly than large pie...

Page 14: ...unds dull dry wood is much lighter in weight than wet wood split a piece and if the fresh face feels warm and dry it is dry enough to burn if it feels damp it is too wet burn a piece wet wood hisses a...

Page 15: ...TING FIRES Each person who heats with wood develops their own favorite way to light fires Whatever method you choose your goal should be to get a hot fire burning quickly A fire that starts fast produ...

Page 16: ...x Place a few sheets of twisted newspaper between the logs Now place some fine kindling across the two logs and some larger kindling across those log cabin style Light the newspaper 4 2 4 USING FIRE S...

Page 17: ...fire management The best time to remove ash is after an overnight fire when the insert is relatively cool but there is still some chimney draft to draw the ash dust into the insert and prevent it fro...

Page 18: ...wood hot to heat up the wood the insert and the chimney the result will be a surge of heat from the insert This heat surge is welcome when the room temperature is a little lower than desirable but not...

Page 19: ...e heat demand Your house will need far less heat in October than in January to be kept at a comfortable temperature If you fill the firebox full in fall weather you will either overheat the space or t...

Page 20: ...1 4 Maximum Burn Cycle Times The burn cycle time is the period between loading wood on a coal bed and the consumption of that wood back to a coal bed of the same size The flaming phase of the fire la...

Page 21: ...logs north south or the sides of the logs east west East west loads that are built compactly break down slowly when heated but the amount of wood you can load is limited because if you put in too many...

Page 22: ...fter a week or so of use This is normal and can be easily removed when the insert is cool by wiping with a damp cloth or paper towel and then drying Never try to clean the glass when the insert is hot...

Page 23: ...ncy the door must provide a perfect seal with the firebox Therefore the gasket should be inspected periodically to check for a good seal The gasket seal may be improved with a simple latch mechanism a...

Page 24: ...e end into the groove Tuck any loose fibres under the gasket and into the silicone Close the door and do not use the insert for 24 hours 5 1 5 REPLACING THE GLASS GASKET AND OR THE GLASS It is a good...

Page 25: ...our dealer for details 5 2 CHIMNEY AND CHIMNEY LINER MAINTENANCE 5 2 1 WHY CHIMNEY CLEANING IS NECESSARY Wood smoke can condense inside the chimney liner and chimney forming a combustible deposit call...

Page 26: ...ormation on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire 5 2 3 CLEANING THE CHIMNEY Chimney cleaning can be a difficult and dangerous job If you don t have expe...

Page 27: ...o clearance fireplace However there currently exists no UL or ULC standard specific to that type of installation The factory built zero clearance fireplace must be listed that is safety certified by a...

Page 28: ...tential of plugging 4 ADJACENT COMBUSTIBLES The fireplace should be inspected to make sure that there is adequate clearance to combustibles both exposed combustibles to the top side and front as well...

Page 29: ...ER ARE TO BE INSTALLED ONLY WITHIN A LINED MASONRY CHIMNEY AND MASONRY FIREPLACE CONFORMING TO BUILDING CODES FOR USE WITH SOLID FUEL DO NOT REMOVE BRICKS OR MORTAR FROM THE EXISTING FIREPLACE WHEN IN...

Page 30: ...gazines and or web sites it is important to refer to it in order to have a safe and compliant installation In addition you will find information about your insert model serial number etc You can find...

Page 31: ...ee figure below Different mantel shelf dimensions are listed in the following table However no combustible mantel shelf can be installed at less than 22 559 mm above the top of the insert If the depth...

Page 32: ...section D B A C If the value D is negative or zero you do not have to add more floor protection in front of the unit because the masonry fireplace hearth extension is large enough If the value D is po...

Page 33: ...e extension of the masonry hearth is raised at least 4 from the floor protection a non combustible material without an R factor is sufficient If non combustible material floor protection needs to be a...

Page 34: ...es of materials If the result is equal to or greater than the R value requirements the combination is acceptable To know the R values of some selected materials see table Thermal Characteristics of Co...

Page 35: ...backer 500 2 3 0 44 Wonderboard 3 23 0 31 Cement mortar 5 00 0 2 Common brick 5 00 0 2 Face brick 9 00 0 11 Marble 14 3 20 00 0 07 0 05 Ceramic tile 12 5 0 008 Concrete 1 050 0 950 Mineral wool insula...

Page 36: ...36______________________________________________________________________________ Data for Floor Protection Calculation A B Note 1 C D E INCHES Dimension of the hearth extension 21 5 8 5 1 4 D B A C 11...

Page 37: ...200 Insert Installation and Operation Manual ______________________________________________________________________________37 8 5 MINIMUM MASONRY OPENING CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTOR...

Page 38: ...mantel shelf dimensions Where a fresh air intake is needed we suggest you add a minimum of 4 to the width of the minimum masonry opening Note 1 From door opening Note that this model in particular mu...

Page 39: ...chimney uses to make draft 9 2 BLOCK OFF PLATE To reduce the possibility of a cold air draft from the masonry chimney to get into the room when the insert in not working the installation of a sheet me...

Page 40: ...LATION We recommend the use of a chimney liner rigid or flexible to ensure satisfactory performance To ensure an optimal draft we also strongly recommend adding a minimum of 12 rigid liner between the...

Page 41: ...tarter adapter provided with the chimney liner Follow the chimney liner starter adapter manufacturer s instructions In order to connect the chimney liner starter adapter to the flue outlet you can ins...

Page 42: ...daptor reduces the free flow of exhaust gases and may result in smoke roll out from the insert when its door is opened for loading Only use an offset adaptor if a there is no other alternative and b i...

Page 43: ...SPACE When it is cold outside the warm air in the house is buoyant so it tends to rise This tendency of warm air to rise creates a slight pressure difference in the house Called stack effect it produc...

Page 44: ...the fire and its availability is not affected by wind pressures on the house Contrary to commonly expressed concerns almost all tightly sealed new houses have enough natural leakage to provide the sm...

Page 45: ...ENDIX 1 INSTALLING THE OPTIONAL DOOR OVERLAY In order to complete the assembly of your wood insert you need to install the door overlay See figure below for installation instructions Remove the four s...

Page 46: ...ons may vary from one model to another but the method of assembly remains the same Air control mechanism Fix the air control plate A to the air control extension lever B using the 1 4 x 1 hex head scr...

Page 47: ...nual ______________________________________________________________________________47 Mount the metal corner gussets components G and H with screws F Set aside Mount finish trims I J and K using previ...

Page 48: ...Manual 48______________________________________________________________________________ Slide the mounted finish trims M down the previously mounted faceplate Secure the finish trim onto the faceplat...

Page 49: ..._________________________________________________________________49 Installation of the faceplate and air control plate on the insert Step 1 Using a Philips screwdriver remove the screw holding the up...

Page 50: ...______________________________________________________________________ Step 3 Remove the lower louvers assembly by lifting it up Step 4 Slide the air control mechanism into the sliding channels below...

Page 51: ...t Installation and Operation Manual ______________________________________________________________________________51 Step 5 Install the mounted faceplate on the unit Step 6 Put back in place the blowe...

Page 52: ...peration Manual 52______________________________________________________________________________ Step 7 Put back the door in place Step 8 Put back in place the upper louvers assembly and secure it wit...

Page 53: ...____________________53 Step 9 Secure the faceplate to the unit using four screws 10 x 3 8 provided with the faceplate kit Make sure the air control mechanism rod moves freely through the lower horizon...

Page 54: ...____________________________________________________________ APPENDIX 3 INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE ITEM DESCRIPTION QUANTITY A BAFFLE EXTENSION 1 B SECONDARY AIR TUBE 4 C 1 8 X 1 2...

Page 55: ...__________________55 1 Starting with the rear tube lean and insert the right end of the secondary air tube into the rear right channel hole 2 Lift and push the tube into the corresponding opposite noz...

Page 56: ...r tube B Finally install the baffle extension C in between the front baffle board A and the front secondary air tube B 4 To remove the tubes use the above steps in reverse order Note that secondary ai...

Page 57: ...y need to be removed To remove your insert follow these instructions Remove the upper louvers assembly A held in place by the screw B Remove the door C from its hinges Remove the blower assembly D Rem...

Page 58: ...2200 Insert Installation and Operation Manual 58______________________________________________________________________________ APPENDIX 5 EXPLODED DIAGRAM AND PARTS LIST...

Page 59: ...EMENT GLASS WITH GASKET 17 1 2 X 11 23 32 1 10 PL35103 TOP OR BOTTOM GLASS RETAINER OSBURN 2200 2 11 PL35102 SIDE GLASS RETAINER OSBURN 2200 2 12 30026 THREAD CUTTING SCREW 10 24 F 5 8 HEX WASHER HEAD...

Page 60: ...Y AIR TUBE 1 43 30068 STAINLESS STEEL COTTER PIN 1 8 X 1 1 2 4 44 21290 C CAST BAFFLE 13 X 10 15 16 X 1 1 4 2 45 PL35030 10 7 8 X 13 1 4 X 1 2 BAFFLE INSULATION 2 46 OA10125 BLACK FACEPLATE TRIM KIT 3...

Page 61: ...part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of a...

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