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ST 6100 Terminal Installation Guide

 

R9015 Version 03 

© ORBCOMM

®

 Proprietary 

 

ST 6100 terminals are integrated IsatData Pro communications terminals manufactured by ORBCOMM. 
ORBCOMM distributes the terminals through Solution Providers who activate the terminal on the IsatData Pro 
network. The terminals are available with side or bottom connectors. 

 

This guide provides information required for a successful, reliable installation of the terminal on a vehicle, boat or 

other platform. This guide does not address the terminal’s commissioning procedures as these procedures vary 

depending upon the Solution Provider and their specific application. 

 

View of ST 6100 side connector 

 

Required Tools

 

Installation of the terminal requires the following tools: 

 

Drill and 5.5 mm drill bit 

 

30 mm diameter hole punch or hole saw (bottom connector version only) 

 

Screwdriver 

 

Socket wrench set 

Required Materials

 

Installing a terminal requires the following recommended materials. These materials do not ship with the 
terminal because they differ for each installation. 

 

Qty 4 - M4 (8-32) 18-8 stainless steel screws (length depends on mounting surface thickness) 

 

Qty 4 - M4 (8-32) nuts with 18-8 stainless steel flat and lock washers 

 

Waterproof sealing tape  

 

Dielectric grease 

 

Qty 1 - Custom cable provided by your Solution Provider 

 

Mating connector kit (ST100030-001) 

Cable

 

The Solution Provider may provide a custom cable to connect to the terminal. Contact your Solution Provider if 
you did not receive a cable. 

Record the Mobile ID

 

Each terminal has a unique serial number, termed a mobile ID, used by ORBCOMM to register it on the IsatData 
Pro network. This is a 15-digit alphanumeric identifier in the format "NNNNNNNNSKYXXXX" The mobile ID is 
located on the bottom of the terminal and on the shipping box. Record this number before the terminal is 
mounted. You need it later for commissioning the terminal on the network. 

Installation Steps

 

 

CAUTION

 

Most users install the terminals on a vehicle. It is very important for installers to 
install the terminals in a safe and secure way to avoid danger or damage to 
persons or property.  

Select the Mounting Location 

 

Mount the terminal where it has a clear view of the sky/satellite. For a mobile installation, this means that 
it is preferable to install at the highest point on the vehicle or vessel where it has a clear view of the sky in 
all directions. 

Summary of Contents for ST 6100

Page 1: ...l screws length depends on mounting surface thickness Qty 4 M4 8 32 nuts with 18 8 stainless steel flat and lock washers Waterproof sealing tape Dielectric grease Qty 1 Custom cable provided by your Solution Provider Mating connector kit ST100030 001 Cable The Solution Provider may provide a custom cable to connect to the terminal Contact your Solution Provider if you did not receive a cable Recor...

Page 2: ...l accelerometer Record the position of the top surface ORBCOMM logo and connector face relative to the ground and the front or side of the vehicle as if you were sitting in the driver s seat This information is used later to set up the accelerometer service Example If the terminal is mounted horizontally on the vehicle roof such that the ORBCOMM logo is facing up and the cables are exiting towards...

Page 3: ... hole if bottom connector The orientation of the terminal with a bottom connector is not important 2 Fill the ribbed channel around the connector Figure 4 with waterproof sealing compound bottom connector only You can also apply waterproof sealing compound to the drilled mounting holes before inserting the screws 3 Secure the terminal in place with the mounting hardware using the screwdriver and s...

Page 4: ...atus Its only purpose is to confirm terminal power on Figure 6 Pin Assignments Pin Functionality Pin Functionality 1 RS 485 A 2 RS 485 B 3 GND 4 VIN 9 to 32 VDC 5 I O 02 6 I O 03 7 I O 01 8 I O 04 9 RS 232 Tx Output 10 RS 232 Rx Input Figure 7 View of Terminal Male Connector A and Front View of Mating Connector B A B Register the Terminal Once you apply power the terminal goes into satellite searc...

Page 5: ... check the template against actual hardware for dimensional accuracy If it is not correct DO NOT USE THIS TEMPLATE Nominal Dimensions Shown Ø 5 5 mm 7 32 in 4 PLACES Ø 30 0 mm 1 3 16 in Bottom Connector Mount ONLY Place RTV Silicone in this region 360 prior to mounting 101 6 mm 4 0 in 101 6 mm 4 0 in 50 8 mm 2 0 in 50 8 mm 2 0 in ...

Page 6: ...arge cable voltage drops might adversely affect terminal operation Cable jacket and internal conductor installation rated for minimum temperature range of 40 C to 85 C 40 to 185 F and UV compliant where exposure to UV is expected Note For reliable operation shield all cables used for power and data connections to the terminal Figure 9 Basic Connector Parts for Soldering Configuration Required Tool...

Page 7: ...over the cable in sequence and as shown in Figure 11 a sealing nut a back shell and a coupling ring Figure 11 Cable with Sealing Nut Back Shell and Coupling Ring CAUTION Ensure that the black back shell cable grommet is present inside the cable grip area Figure 12 and the red gasket is present and oriented with flat face visible as shown in Figure 13 Figure 12 Cable Grommet Figure 13 Red Gasket Co...

Page 8: ...g is in place over the connector body Figure 15 O Ring over Connector Body 7 Slide the coupling ring over the connector body and give it a twist to prevent it from falling off 8 Use silicone sealant to completely fill the end of the connector and the area between the wires Figure 16 Silicone in the Connector 9 Slide the back shell up the cable as close as possible to the connector body and fill it...

Page 9: ...gn the coupling ring key feature with the slot in the connector body Figure 18 Figure 18 Key Features in the Coupling Ring and Connector Body 11 Apply sealant over the cable exit area Figure 19 Cable Exit Area 12 Assemble the sealing nut over the back shell until the cable grip makes full contact with the perimeter of the cable jacket Wipe away any excess sealant Figure 20 Assembled Sealing Nut ...

Page 10: ...drain wires outer shield and I O Figure 22 terminated to ground at ST terminal connector PIN 3 Figure 21 Part Number ST301025 Cable drain wires unterminated not connected outer shield and I O Figure 22 to ground Length 5 m 10 m and 25 m For additional lengths contact your Account Executive Temperature 40 C to 85 C 40 to 185 F Ultraviolet rating UV stabilized Figure 21 Face View of Terminal Blunt C...

Page 11: ...MM Proprietary Figure 22 Raw Cable Details Overall Shield Aluminum Foil Outer Shield Drain PVC Jacket Black UV Stable 2 x Power Ground 2 x RS 232 2 x RS 485 Twisted Pair I O Drain I O Shield Aluminum Foil 4 x I O www ORBCOMM com 1 613 836 2222 support skywave com ...

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