Omnitracs Trailer Tracks 150 Installation And Troubleshooting Manual Download

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80-J7616-1 Rev. C

MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION

Trailer Tracks 150

Installation and Troubleshooting Guide

80-J7616-1 Rev. C

July 2017

Summary of Contents for Trailer Tracks 150

Page 1: ...80 J7616 1 Rev C MAY CONTAIN U S AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 1 Trailer Tracks 150 Installation and Troubleshooting Guide 80 J7616 1 Rev C July 2017...

Page 2: ...mnitracs endeavors to ensure that the information in this document is correct and fairly stated but Omnitracs is not liable for any errors or omissions Published information may not be up to date and...

Page 3: ...rk 8 2 TT150 System Component Overview 9 TT150 Components 9 TT150 Terminal 9 TT150 Power Cable Assembly 9 TT150 Installation Kit 10 3 General Wiring Guidelines 11 Making Electrical Connections 11 Appr...

Page 4: ...quence 18 Tools and Supplies Needed for Installation 18 5 Installing the TT150 Terminal 19 Dry Van Trailers 19 Overview 19 Installation 19 Tanker Trailers 21 Overview 21 Installation 21 Flatbed Traile...

Page 5: ...39 Important 39 Appendix A TT150 Power Cable 40 Appendix B TT150 System Specifications 41 TT150 System Terminal Parameters 41 TT150 System Environmental Requirements 41 TT150 Physical Dimensions 41 A...

Page 6: ...Rev C MAY CONTAIN U S AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 6 TT150 Device Diagnostics 50 Set the Trailer ID and SCAC 50 Uninstall a Device from a Trailer 51 Facilitate an RMA 52 Set Trailer...

Page 7: ...s Component Description Network Operations Center NOC This facility is responsible for processing and managing the data traffic between the customer and the trailer The NOC is located in Las Vegas NV...

Page 8: ...io navigation system formed from a constellation of satellites and ground stations GPS uses the satellites as reference points to calculate positions accurate within a few meters How the TT150 System...

Page 9: ...inal It should be mounted in a safe and secure place on the trailer Internal TT150 Battery Internal to the TT150 terminal housing is a lithium ion rechargeable battery that is used when the trailer is...

Page 10: ...50 terminal on thicker walled trailers 1 VHB tape pad typically used for securing the TT150 on tanker and flatbed trailers 1 terminal ring connector for white ground wire if cable needs to be cut 3 te...

Page 11: ...and may result in unexpected truck down time or system failure Wire Stripping 1 Using a wire stripper strip approximately 1 4 off the end of an insulated wire 2 3 After stripping the wire verify that...

Page 12: ...ated butt splice is crimped using the insulated position on the crimp tool and not the crimping tooth of the tool Crimping butt splices incorrectly can result in a severed wire and a failed wire conne...

Page 13: ...splice securely grips the insulated wires Strain Relief If there is sufficient wire available for the Four Finger Wrap Method 1 Wrap a wire around four fingers of a hand one full loop so that the wire...

Page 14: ...arrel crimping indent is well formed and properly positioned The insulated wire s grip impression is well formed and provides proper support without crushing the insulation The wire does not move inde...

Page 15: ...hicle or around sharp edges always use protective sheathing such as convoluted tubing or wire loom to protect the cables Use P clamps and tie wraps to secure cables and wires If drilling penetrates in...

Page 16: ...Do not install or operate in areas where IS certified devices are required This equipment should be installed and operated with minimum 20 cm between the radiator and body This transmitter must not be...

Page 17: ...e silicone RTV sealant when necessary to prevent leakage Installation Guidelines When making installation decisions consider safety security quality and reliability and accessibility Use eye protectio...

Page 18: ...to the appropriate length 4 Connect wires to the 7 way 5 Use the TT150 Field Service Tool FST to configure the TT150 and to perform system verification The FST is also used to diagnose any problems w...

Page 19: ...specific tools required refer to Tools and Supplies Needed for Installation in chapter 4 The TT150 terminal can be installed high up on the nose of the dry van trailer to reduce the likelihood of tamp...

Page 20: ...e two holes where marked using a 3 16 drill bit 4 Place a dab of silicone sealant around each hole 5 Using the appropriate supplied rivets rivet the TT150 terminal to the trailer Note Non duraplate ri...

Page 21: ...lly safe IS Do not install or operate in areas where IS certified devices are required Installation Typically VHB tape is used to secure the TT150 terminal to the tanker trailer The power cable connec...

Page 22: ...cable will not get pinched When choosing a mounting location look for a place where the TT150 will not get hit by freight or freight loaders fork lift crane etc and that is clear of continuous road d...

Page 23: ...ling with VHB 1 Select the location where the TT150 terminal will be installed mounted See the previous section for criteria to consider when choosing a mounting location 2 Clean the backside of the T...

Page 24: ...Preparing for Connection to the 7 Way 1 Remove the 7 way receptacle cover from outside the trailer 2 If necessary drill a 7 8 hole into the bottom side of the 7 way box 3 As needed cut the TT150 power...

Page 25: ...h a 3 amp fuse provided to the brown wire on the TT150 power cable using the attached butt splice Fuse holder provided in installation kit marked with brown tape a Connect the brown wire with the fuse...

Page 26: ...AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 26 8 Use silicone RTV around the 7 way to prevent water intrusion 9 Perform system verification and configure the TT150 using the Field Service Tool Se...

Page 27: ...minal for the first time it is important that the TT150 terminal gets steady power for more than three minutes for it to establish a connection to the Omnitracs network 2 Check the Communication and G...

Page 28: ...On Slow blinking GPS Time Sync Fast blinking GPS Fix Alternates from solid to fast blink Communication LED Orange Status LED Lighting Modem Off Off Searching Slow blinking Network Available Fast blink...

Page 29: ...green checks Should show a connection to external power and an external power voltage of at least 11v If any of these sections are red reference the associated troubleshooting chapter of this guide f...

Page 30: ...er is assigned to the correct SCAC c Tap Initial Installation as the reason d Tap Save 2 Optional Tap the Misc button in Actions a Enter the trailer s current mileage if your company uses Trailer Mile...

Page 31: ...ication Form you must use the TT150 Field Service Tool TT150 SYSTEM VERIFICATION FORM Installer s Date Trailer Information Trailer ID Customer Make Location Model Terminal ID Year System Verification...

Page 32: ...f both LEDs are off this indicates one of two possible conditions The LEDs have been disabled via the Trailer Tracks Portal or the TT150 FST Change the setting if needed The TT150 terminal is not curr...

Page 33: ...If power is confirmed to be provided by the 7 way connection confirm the fuses on the TT150 blue and brown wires are good 3 If the fuses are good verify each of the TT150 power cable connections at th...

Page 34: ...ing If the Green GPS LED continues to blink slow or fast the TT150 terminal is not able to receive signals from GPS satellites If this condition persists it s likely there is a metal obstruction block...

Page 35: ...al If the Orange COMM LED continues to blink fast 1 blink per second this indicates the trailer is in cellular coverage but the Omnitracs network server is not responding This could be a temporary con...

Page 36: ...ION 36 The Omnitracs network server is not responding This could be a temporary condition possibly during a system maintenance window If the condition persists call the Omnitracs Hotline at 800 541 74...

Page 37: ...ovide daily status reports for 60 days without external power A fully charged battery will register 4 1 to 4 2 volts When the battery reaches a threshold of 3 55 volts it will send a low battery messa...

Page 38: ...ion to order the appropriate rivets or VHB tape TT150 System Removal 1 Disconnect the 2 power wires and the ground wire in the 7 way connector 2 Cut the fuse holder from the power wire Salvage the fus...

Page 39: ...rably each time preventative maintenance is done the following should also occur Inspect all mounts to ensure fasteners are in place Inspect the trailer 7 way harness to ensure that the TT150 connecti...

Page 40: ...PORT CONTROLLED INFORMATION 40 Appendix A TT150 Power Cable This illustrations shows the various cable assemblies Note The yellow and green are used for engineering purposes only they should be taped...

Page 41: ...Input voltage DC 9 VDC to 18 VDC Meets SAE J1113 11 for 12 VDC systems Current draw from tractor power 12 VDC ON Receive mode ON Transmit mode Current Current 100mA 800mA peak currents during transmi...

Page 42: ...50 System Terminal Master Packs 7 way power master pack 65 J8163 1 TT150 Install Kit TT150 install kit 65 J8164 1 TT150 System Miscellaneous Components Telematics assembly w embedded cable HSPA dual b...

Page 43: ...nal lug without circuit breaker 7 way Conductor Electrical Connector Overview SAE J560 Seven Conductor Electrical Connector Conductor Identification Terminal Number Conductor Identification Wire Numbe...

Page 44: ...ithout the blue wire connected Caution When working with a slip on 7 way always install the TT150 system on the unprotected truck side of the trailer All four pins are protected To access the unprotec...

Page 45: ...N U S AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 45 7 ways Without Circuit Breakers The following 7 way does not have circuit breaker protection The TT150 system can be connected to the appropria...

Page 46: ...1 Rev C MAY CONTAIN U S AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 46 The following 7 way does not have circuit breaker protection The TT150 system can be connected to the appropriate 7 way termi...

Page 47: ...ion installed This is a free application and you will be prompted to download and install it when you tap the bar code icon to use the scanner Using the Field Service Tool Accessing the FST Before a u...

Page 48: ...TION 48 Accessing the FST from a Mobile Device 1 Using an Android or Apple mobile device with internet connectivity open https services omnitracs com in a Google Chrome or Apple Safari web browser 2 E...

Page 49: ...ith internet connectivity open https services omnitracs com in a Firefox Google Chrome Apple Safari Microsoft Edge or Internet Explorer 10 or 11 web browser 2 Enter your Company ID 3 Enter your User I...

Page 50: ...minimum of 4 satellites to provide accurate positioning Power and Battery shows if the TT150 is connected to external power the voltage of the external power and the TT150 device s battery informatio...

Page 51: ...es not appear in the drop down list have an administrator create the desired SCAC then ping the device in the FST to refresh the content and add the newly created SCAC to the drop down list 5 Choose a...

Page 52: ...be assigned to select RMA Replacement Swap instead of Initial Installation as the reason for change This will unassign the defective TT150 device and assign the replacement TT150 device to the trailer...

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