Odyssey ODY-5 Owner'S Manual Download

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ODY-5

Odyssey Home Gym

ODY-5 Rev. 1

L 85” W 71” H 83”

O W N E R

’

S M A N U A L

TABLE OF CONTENTS:

Introduction - Pg. 1

Safety Precautions - Pg. 2

Assembly for ODY-5 - Pg. 3 - Pg. 18,
Pg.20

Cable Adjustments - Pg. 19

Cable Mapping Diagram - Pg. 21 - Pg. 24

Parts List - Pg. 25

Exploded View Diagram - Pg. 26

Adjustment Features - Pg. 29 - Pg. 31

Maintenance - Pg. 32

Optional Stations - Pg. 33

Warranty - Back Page

Revision Date 05- 10-00

A m e r i c a ’ s P r e m i u m E x e r c i s e E q u i p m e n t

71”

85”

Summary of Contents for ODY-5

Page 1: ... Pg 2 Assembly for ODY 5 Pg 3 Pg 18 Pg 20 Cable Adjustments Pg 19 Cable Mapping Diagram Pg 21 Pg 24 Parts List Pg 25 Exploded View Diagram Pg 26 Adjustment Features Pg 29 Pg 31 Maintenance Pg 32 Optional Stations Pg 33 Warranty Back Page Revision Date 05 10 00 A m e r i c a s P r e m i u m E x e r c i s e E q u i p m e n t 71 85 ...

Page 2: ...is assembly Loosely Fasten provides a instruction to loosely fasten ex hand tighten a hardware assembly only This instruction is intended for the alignment of hardware components during the assembly process Fully Fasten provides a instruction to fully fasten ex completely tighten a hardware assembly Hardware Measurement Diagram 1 About the Icons The icons displayed in this Owner s Manual are used ...

Page 3: ...an be dangerous and may cause injury Periodically check these cables for any indication of wear 6 Keep hands limbs loose clothing and long hair well out of the way of moving parts 7 Do not attempt to lift more weight than you can control safely 8 Inspect the Odyssey Home Gym for any sign of wear on parts hardware becoming loose or cracks on welds If a problem is found do not use or allow the machi...

Page 4: ...uring the cable routing process beginning with Fig 31 FIG 5 Next locate the Low Row Stabilizer 14 and insert it into the receptacle on the Base Frame 2 Secure it into place using one Hex Head Cap Screw 3 8 16 X 3 90 two Flat Washers SAE 3 8 71 and one Nylon Insert Jam Nut 3 8 16 82 Next insert two Plastic Insert Caps 1 Rd 98 into the tube ends of the Low Row Stabilizer 14 as labeled above Loosely ...

Page 5: ...d View Diagram on page 26 for further illustration of this assembly Note Be sure to position the Cable Retainer Bracket L Shaped 28 as shown in caption above Next attach two Nylon Pulleys 4 1 2 Rd 64 Labeled F R into the pulley brackets located on the Front Upright 3 and secure them into place using two Hex Head Cap Screws 3 8 16 X 2 1 2 92 four Flat Washers SAE 3 8 71 and two Nylon Insert Jam Loc...

Page 6: ... time as it will be completely fastened later in the assembly process LOOSELY FASTEN FIG 14 Next attach two Nylon Pulleys 4 1 2 Rd 64 Labeled A B into the pulley brackets located on the Top Pulley Assembly 5 and secure them into place using two Hex Head Cap Screws 3 8 16 X 2 1 2 92 four Flat Washers SAE 3 8 71 and two Nylon Insert Jam Lock Nuts 3 8 16 82 Next attach four Nylon Pulleys 4 1 2 Rd 64 ...

Page 7: ...s in the Press Bar Selector Housing 17 and through the receptacle on the Top Pulley Housing 5 until it is flush with both sides Refer to Fig 67 on page 27 for further clarification of this assembly Note It is recommended to grease the Pivot Axle 1 X 8 1 8 18 with multi purpose grease prior to assembling Also the four Plastic Insert Caps 2 Sq 66 located in the tube ends of the Press Bar Selector Ho...

Page 8: ...two Flat Washers SAE 3 8 71 and one N ylon Insert Jam Lock Nut 3 8 16 82 FIG 20 Next insert the Left Pec Dec Arm 7 in the position as shown above into the receptacle on the Front Upright 3 Repeat the same procedure for the Right Pec Dec Arm 6 Refer to Fig 72 on page 28 or the Exploded View Diagram on page 26 for further illustration of this assembly Note It is recommended to grease both axles on t...

Page 9: ... the receptacles on the Base Frame 2 as shown above Next insert two Rubber Donuts 3 4 X 2 1 2 60 onto each Guide Rod 3 4 X 72 21 Note Lubricate the Guide Rods 3 4 X 72 21 with a silcone or teflon lubricant at this time FIG 23 Next using a rubber mallet insert a Pec Dec Swivel Handle 8 in the position as shown above into the Left Pec Dec Arm 7 Be sure that the Pec Dec Swivel Handle 8 has been compl...

Page 10: ... during heavy lifting FIG 29 Maneuver the two Guide Rods 3 4 X 72 21 into the holes on the bottom side of the Guide Rod Retainer Housing 20 Next mount the Guide Rod Retainer Housing 20 along with the two captive Guide Rods 3 4 X 72 21 to the side of the Top Pulley Assembly 5 Secure this assembly using two Hex Head Cap Screws 3 8 16 X 2 3 4 91 four Flat Washer SAE 3 8 71 and two Nylon Insert Jam Lo...

Page 11: ... Q T Secure them into place using four Hex Head Cap Screws 3 8 16 X 1 3 4 93 eight Flat Washers SAE 3 8 71 and four Nylon Insert Jam Lock Nuts 3 8 16 82 Next locate the two Adjustable Double Pulley Plates 27 as shown above at the right and attach two Nylon Pulleys 4 1 2 Rd 64 Labeled O X Secure the pulleys into place using two Hex Head Cap Screws 3 8 16 X 1 3 4 93 four Flat Washers SAE 3 8 71 and ...

Page 12: ... Mapping Diagram on page 21 for further detailed illustration of the Lat Cable 37 routing FIG 35 Next continue to route the Lat Cable 37 down and over the Nylon Pulley 4 1 2 Rd 64 Labeled C then across the bottom and over of the Nylon Pulley 4 1 2 Rd 64 Labeled D Note Refer to the Cable Mapping Diagram on page 21 for further detailed illustration of the Lat Cable 37 routing FIG 36 Next continue to...

Page 13: ... 4 1 2 Rd 64 Labeled K into the pulley bracket located on the Leg Extension Arm 12 and secure it into place using one Hex Head Cap Screws 3 8 16 X 1 3 4 93 two Flat Washers SAE 3 8 71 and one Nylon Insert Jam Lock Nut 3 8 16 82 Next begin routing the Leg Extension Abdominal Cable 38 through the Nylon Pulley 4 1 2 Rd 64 Labeled K on the Leg Extension Arm 12 Next attach a Hex Head Cap Screw 1 4 20 X...

Page 14: ...down and under the Nylon Pulley 4 1 2 Rd 64 Labeled Q as shown above Note Refer to the Cable Mapping Diagram on page 22 for further detailed illustration of the Leg Extension Abdominal Cable 38 routing FIG 45 Next attach the Abdominal Strap 44 one Nylon Ball 1 3 4 X 5 16 103 and a Strap Bracket 20 102 to the Leg Extension Abdominal Cable 38 and secure them it into place using one Shoulder Bolt 3 8...

Page 15: ...one Hex Head Cap Screw 3 8 16 X 1 3 4 93 two Flat Washers SAE 3 8 71 two Nylon Spacers 3 8 X 3 8 104 and one Nylon Insert Jam Lock Nut 3 8 16 82 Refer to Fig B on page 24 for further clarification of this hardware assembly Note Refer to the Cable Mapping Diagram on page 24 for further detailed illustration of the Tension Cable 40 routing FIG 49 Route the Tension Cable 40 up and over the Nylon Pull...

Page 16: ...4 101 and one Nylon Insert Lock Nut 5 16 18 83 Refer to Fig Aon page 24 for further clarification of this assembly FIG 53 Next insert one Plastic Insert Cap 1 X 2 68 into the tube end of the Adjustable Seat Frame 13 Next locate the Seat Pad 35 and attach it to the Adjustable Seat Frame 13 as shown above using two Hex Head Cap Screws 3 8 16 X 1 3 4 93 and two Flat Washers SAE 3 8 71 FIG 54 Insert t...

Page 17: ...ube 1 X 16 31 into the receptacle located on the Leg Extension Arm 12 Next insert one Foot Roll Tube 1 X 27 30 into the receptacle of the Adjustable Back Pad Bracket 10 as shown above Be sure all the tubes are centered at the receptacles from end to end FIG 56 Secure both the Foot Roll Tube 1 X 16 31 on the Adjustable Seat Frame 13 and the Foot Roll Tube 1 X 27 30 on the Adjustable Back Pad Bracke...

Page 18: ...of the Metal Hinge using two Hex Head Cap Screws 3 8 16 X 1 1 4 94 and two Flat Washers SAE 3 8 71 Refer to Fig 6 8 on page 27 for illustration of this assembly FIG 61 Connect the Lat Bar 41 to the Lat Cable 37 using one Strap Bracket 102 one Shoulder Bolt 3 8 X 3 4 101 and one Nylon Insert Lock Nut 5 16 18 83 Use the supplied Hex Key 3 16 108 to properly fasten this assembly Refer to Fig A on pag...

Page 19: ...a guide to vertically center the Standard Decal Weight Numbers 100 as shown above Begin with 10 at the Top Plate Selector Bar 24 15 next and so on Updated The Decal Weight Numbers have been replaced by the Decal Weight Numbers illustrated on Fig 73 Refer to Fig 73 on page 28 to complete this assembly ODY 5 Odyssey Home Gym 18 Owner s Manual Assembly Instructions Update The Decal Weight Numbers pic...

Page 20: ...e Stopper 26 to left or right until you have achieved proper cable tension 3 Re tighten the bottom Regular Hex Nut 80 to complete the cable adjustment Note Be sure that the Closed End Double Pulley Bracket 26 is always resting on the Adjustable Stopper 33 Cable Adjustment for Adjustable Double Pulley Plates 27 1 Remove the hardware from the Nylon Pulley 4 1 2 Rd 64 located at one of the four holes...

Page 21: ...fer to Fig 71 on page 2 7 for further illustration of this assembly FIG 66 Next attach the bottom of the two Weight Shrouds 22 to the Base Frame 2 Secure the two Weight Shrouds 22 to the Base Frame 2 and secure them into the U Nuts 1 4 85 Not shown using four Hex Head Cap Screws 1 4 20 X 3 4 97 and four Nylon Washers 1 4 USS 78 Refer to Fig 71 on page 27 for further illustration of this assembly F...

Page 22: ...CABLE MAPPING DIAGRAM FOR Lat Cable 37 FIG A FIG B 21 ODY 5 Odyssey Home Gym SPLIT BOLT THREADED SOCKET CABLE END SPLIT WASHER ...

Page 23: ...CABLE MAPPING DIAGRAM FOR Leg Extension Abdominal Cable 38 FIG B FIG A ODY 5 Odyssey Home Gym 22 ...

Page 24: ...CABLE MAPPING DIAGRAM FOR Pec Dec Cable 39 FIG A 23 ODY 5 Odyssey Home Gym ...

Page 25: ...CABLE MAPPING DIAGRAM FOR Tension Cable 40 FIG B FIG A ODY 5 Odyssey Home Gym 24 ...

Page 26: ...TAINER BRACKET L SHAPED UP014 1 85 U NUT 1 4 BNH0708 8 29 STABILIZER 14 ODY5 29 00 1 86 HEX HEAD CAP SCREW 3 8 16 X 5 BNH0286 1 30 FOOT ROLL TUBE 1 X 27 ODY5 30 00 1 87 HEX HEAD CAP SCREW 3 8 16 X 4 1 2 BNH0284 1 31 FOOT ROLL TUBE 1 X 16 UP053 3 88 HEX HEAD CAP SCREW 3 8 16 X 4 1 4 BNH0317 2 32 SUPPORT PLATE 1 4 X 2 X 5 UP139 1 89 HEX HEAD CAP SCREW 3 8 16 X 3 1 4 BNH0312 5 33 ADJUSTABLE STOPPER U...

Page 27: ... f T u f f S t u f f ODY 5 EXPLODED VIEW DIAGRAM ODY 5 Odyssey Home Gym 26 FIG A THE 2 PULLEYS INCLUDE SAME BOLTS WASHERS AND NUTS FIG B THE 2 PULLEYS INCLUDE SAME BOLTS WASHERS AND NUTS NYLON WASHERS GO INSIDE SEE FIG B SEE FIG B ...

Page 28: ...FIG 67 FIG 68 FIG 69 FIG 70 FIG 71 27 ODY 5 Odyssey Home Gym ...

Page 29: ... have not been pre assembled by the factory then attach them to their respective Weight Plates in the order as illustrated above Continue with Fig 74 for the assembly of the Selector Pin w Coil Selector Pin w Coil Fig 74 After the Weight Stack has been completely assembled at tach the Selector Pin w Coil onto the Top Plate Selector Bar as illus trated above Top Plate Selector Bar Selector Pin w Co...

Page 30: ...e Push Pull Pin 1 2 Special 53 to release the Back Pad 34 3 Keep the Push Pull Pin 1 2 Special 53 released and adjust the Back Pad 34 to the desired position 4 Release the Push Pull Pin 1 2 Special 53 and make sure it has been fully engaged into the selector holes of the Adjustable Back Pad Bracket 10 Forward Adjustable Back Pad Bracket 10 Press Bar 1 adjustment 1 Grasp the Press Bar 1 2 Pull the ...

Page 31: ...ng Pin 25 2 Insert the L Locking Pin 25 through the Leg Extension Bench Frame 11 and the Leg Extension Arm 12 as shown above Leg Extension Arm Unlock Used on Exercises Leg Extension Leg Curl Leg Extension Arm Lock Used on Exercises Low Row Standing Arm Curl Inner Outer Thigh Positioning the Low Row Foot Support 15 1 Picture above at the left shows the Low Row Foot Support 15 positioned and ready f...

Page 32: ... must be adjusted to the position pictured at the left to avoid the chance of injuring during the Seated Rowing Exer cise The picture to the right shows the Press Bar 1 adjusted to rear of the unit to allow the Left Pec Dec Arms 6 7 and the Pec Dec Swivel Handles 8 to move freely during the Pec Dec Exercise Safety The Press Bar 1 must be adjusted to the position pictured at the right to avoid the ...

Page 33: ...omical function 4 Periodically check all moving parts upholstery and grips for signs of wear or damage If there is a problem or replacement part is necessary STOP USING THE EQUIPMENT and immediately contact your local Tuff Stuff retailer or call our Customer Service Department Replace parts using only genuine Tuff Stuff parts 5 As needed upholstery may be cleaned with a mild solution of soap and w...

Page 34: ...Optional Stations ODY 5LP Leg Press L 86 W 94 H 83 ODY 5TO Inner Outer Thigh L 86 W 101 H 83 ODY 5AB Ab Back L 85 W 86 H 83 33 ODY 5 Odyssey Home Gym 85 86 85 101 86 94 ...

Page 35: ...ODY 5 Odyssey Home Gym 34 N o t e s ...

Page 36: ...shall in no event be liable for incidental or consequential losses damages or expenses in connection with exercise products TuffStuff s liability hereunder is expressly limited to the repairs or replacements of warranted defective parts Procedures Warranty service will be performed at TuffStuff s facility in Pomona California TuffStuff will have the option of either repair or replacement at no cha...

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